Motor iron core skewed slot testing fixture
By designing a motor core chute inspection tool with scale and chamfer, combined with clamping and adjustment components and motor, the problems of low efficiency and large error of traditional detection methods are solved, fast and accurate detection is achieved, and production efficiency is improved .
Patent Information
- Application Number
- CN202420998836.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The traditional motor core chute detection method is low efficiency, has large errors, and has high requirements for the inspectors. It is impossible to quickly and accurately measure the true status of the product, affecting production continuity.
Designed a motor core chute inspection tool including product positioning seat and detection plate, with scale and chamfering, combined with clamping and adjustment components and motor, quickly and accurately measure the chute size and neatness through special inspection tools. .
It significantly improves the detection efficiency and production efficiency, reduces measurement errors, and the operator completes the inspection within a few seconds without shutting down, which improves the detection efficiency several times.
Smart Images

Figure CN222298705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a motor iron core chute inspection fixture. Background Art
[0002] The motor core skew inspection fixture is used to detect the twist angle of the core from top to bottom, and to detect whether the skew is neat and whether each piece is rotated evenly by the same angle. In traditional inspection methods, the measurement methods usually include: line drawing measurement method, comparison measurement method, tooling inspection method, etc.
[0003] Line drawing measurement method: Draw a line and use a vernier caliper to measure the rotation distance. When measuring, the line drawing ruler moves horizontally to draw a line segment of a certain depth. Then use the vernier caliper to measure the distance the groove has rotated. Due to problems such as the depth of the scale line, it is easy to have a large error in the product. At the same time, the efficiency is low. It usually takes several minutes to test a sample, which is far from the expected production cycle. And the requirements for measurement personnel are high, and professional training is required;
[0004] Comparative measurement method: The comparative measurement method is to compare the standard angle with the actual angle to determine whether the product is qualified. Since the standard angle is converted according to customer requirements, the sample is qualified as long as it is within the standard angle. Usually, a simulated block or transparent film of the bevel angle is made, and the product is quickly measured by visual comparison. The comparative measurement method is a simple tool used by industrial manufacturers to control various dimensions of products. It is suitable for mass-produced products, such as automotive parts, to replace professional measuring tools such as vernier calipers, depth gauges, etc. For specific product features, it can quickly and effectively detect whether it is qualified.
[0005] However, the traditional line drawing measurement method and comparison measurement method usually take several minutes. And the requirements for the inspection personnel are high. Non-professionals cannot complete accurate inspection, which is inefficient and seriously affects the continuity of production. In addition, traditional inspection has certain inspection defects, such as the thickness of the line drawing, no reading of the comparison method, etc.; it is impossible to comprehensively and accurately measure the true state of the product. Utility Model Content
[0006] In view of the above problems, the purpose of the utility model is to provide a motor core skew slot inspection fixture for detecting the twist angle of the core from top to bottom, and at the same time detecting whether the skew slots are neat and whether each piece is evenly rotated through the same angle.
[0007] The technical solution to realize the utility model is as follows
[0008] A motor core skew slot inspection fixture comprises a product positioning seat and a detection plate arranged on one side of the product positioning seat; the detection plate is a rectangular detection plate, and a rectangular slot is provided on the top edge of the rectangular detection plate to form an "L"-shaped notch and a scale; the scale is provided with scales.
[0009] A first chamfer is arranged on the horizontal side of the notch, and a second chamfer is arranged on the vertical side of the notch.
[0010] A product placement groove is arranged in the center of the top surface of the product positioning seat, and the cross section of the product placement groove is in the shape of an inverted isosceles trapezoid.
[0011] A groove is arranged on the side of the product positioning seat, and a convex strip used in conjunction with the groove is arranged on the side of the detection plate.
[0012] A positioning protrusion is provided at one end of the groove.
[0013] It also includes a clamping adjustment component; the clamping adjustment component includes an inverted U-shaped bracket, and clamping blocks are provided at the bottom of the bracket legs on both sides of the bracket; the clamping blocks are located on the inner side of the bracket legs, and penetrate the corresponding bracket legs through the adjustment rod and extend out of the bracket legs.
[0014] One end of the adjusting rod extending out of the bracket leg is connected to the motor.
[0015] By adopting the above technical solution, the actual size of the chute can be quickly and accurately measured through a special gauge with a scale, and at the same time, whether the chute is neat can be detected, which can significantly improve the detection efficiency and production efficiency.
[0016] The device can be placed at the production site, and the operator can complete the test within seconds, reducing the turnaround time, without stopping the machine, without affecting production, and the detection efficiency can be increased several times.
[0017] This device can eliminate measurement errors caused by differences in employee skill levels. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the motor structure of the utility model;
[0020] Figure 3 This is a structural schematic diagram of a support rod of the utility model;
[0021] Figure 4 This is a schematic diagram of a three-dimensional structure of a support rod of the utility model;
[0022] In the accompanying drawings, 1 is a product positioning seat, 2 is a detection plate, 4 is a rectangular slot, 5 is a notch, 6 is a scale, 7 is a first chamfer, 8 is a second chamfer, 9 is a product placement slot, 10 is a groove, 11 is a convex strip, 12 is a positioning convex block, 13 is a bracket, 14 is a clamping block, 15 is a bracket leg, and 16 is an adjusting rod. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 The schematic diagram of the structure of the present application shows a motor core chute inspection fixture, which includes a product positioning seat 1 and a detection plate arranged on one side of the product positioning seat; the detection plate is a rectangular detection plate 2, and a rectangular slot 4 is arranged on the top edge of the rectangular detection plate to form an "L"-shaped notch 5 and a scale 6; the scale is provided with scales. The product positioning seat is used to place products, and the notch and scale on the detection plate can be used to intuitively detect the motor chute and quickly read data; because the detection plate and the product positioning seat are detachably connected, the two can have more combinations, which is convenient for detecting products of different models.
[0025] The horizontal side of the notch is provided with a first chamfer 7, and the vertical side of the notch is provided with a second chamfer 8. The first and second chamfers are provided for easy observation during detection.
[0026] A product placement groove 9 is provided in the center of the top surface of the product positioning seat, and the cross section of the product placement groove is in the shape of an inverted isosceles trapezoid. The isosceles trapezoidal structure is more stable.
[0027] The product positioning seat has a groove 10 on the side, and the detection plate has a convex strip 11 on the side that cooperates with the groove. When assembling the inspection tool, the convex strip of the detection plate is aligned with the groove and inserted into the bottom, and then it is determined as a convex block limit to reach the specified position.
[0028] A positioning protrusion 12 is provided at one end of the groove to limit the sliding position of the protrusion, so that it will not move after moving to the specified position.
[0029] It also includes a clamping adjustment component; the clamping adjustment component includes an inverted U-shaped bracket 13, and the bottom of the bracket legs on both sides of the bracket are provided with clamping blocks 14; the clamping blocks are located inside the bracket legs 15, and pass through the corresponding bracket legs through the adjustment rod 16 and extend out of the bracket legs. The adjustment rod is screwed in and out to control the clamping and loosening of the clamping block on the product to be tested; after the product to be tested is clamped, the U-shaped bracket is manually driven to rotate so that the product to be tested is rotated to a suitable angle.
[0030] One end of the adjusting rod extending out of the bracket leg is connected to the motor. The motor controls the screwing in and out of the adjusting rod, and indirectly controls the position of the clamping block.
[0031] Here is how to use it. Just place the product on the product positioning seat, align the left end of the product bevel with the horizontal section of the detection plate, and align the right end of the product bevel with the scale of the detection plate, and you can read the actual angle.
Claims
1. A motor core chute inspection fixture, characterized in that: It includes a product positioning seat and a detection plate arranged on one side of the product positioning seat; the detection plate is a rectangular detection plate, and a groove forming an "L"-shaped notch and a scale are arranged on the top edge of the rectangular detection plate; the scale is provided with scales.
2. The motor core skew gauge according to claim 1, characterized in that: A first chamfer is arranged on the horizontal side of the notch, and a second chamfer is arranged on the vertical side of the notch.
3. The motor core skew slot inspection fixture according to claim 1, characterized in that: A product placement groove is arranged in the center of the top surface of the product positioning seat, and the cross section of the product placement groove is an inverted isosceles trapezoid.
4. The motor core skew slot inspection fixture according to claim 1, characterized in that: A groove is arranged on the side of the product positioning seat, and a convex strip used in conjunction with the groove is arranged on the side of the detection plate.
5. The motor core skew slot inspection fixture according to claim 4, characterized in that: A positioning protrusion is provided at one end of the groove.
6. The motor core skew slot inspection fixture according to claim 1, characterized in that: It also includes a clamping adjustment component; the clamping adjustment component includes an inverted U-shaped bracket, and clamping blocks are provided at the bottom of the bracket legs on both sides of the bracket; the clamping blocks are located on the inner side of the bracket legs, and penetrate the corresponding bracket legs through the adjustment rod and extend out of the bracket legs.
7. The motor core skew slot inspection fixture according to claim 6, characterized in that: One end of the adjusting rod extending out of the bracket leg is connected to the motor.