Return difference testing device for precision speed reducer
By designing a device including a base plate, a motor support block, a rotating rod, a key, a gear and a goniometer, the problem of complex operation and low testing efficiency of the precision reducer is solved, and the precision reducer is recovered Simple, fast and accurate test.
Patent Information
- Application Number
- CN202420481693.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing precision reducer back-difference testing device is complex in operation, requires a lot of calculations, and has low test efficiency.
A device including a base plate, a motor support block, a rotating rod, a key, a gear, a goniometer and a fixing frame is designed. By connecting the precision reducer to the motor, the rotation of the rotating rod is controlled, and the gear and goniometer are driven to be in a relative position. Measurement, realizes back-difference testing, simple operation and high testing efficiency.
It realizes simple, fast and accurate testing of precision reducer backlash, improving the testing efficiency and accuracy of results.
Smart Images

Figure CN222299158U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer testing, in particular to a precision reducer backlash testing device. Background Art
[0002] The precision reducer hysteresis test device is a device used to test the hysteresis of the reducer. Hysteresis refers to the percentage of the output shaft speed difference during the forward and reverse switching process of the reducer. The test device mainly measures the output shaft speed during the forward and reverse switching and calculates the hysteresis value to evaluate the performance of the reducer. Generally speaking, the precision reducer hysteresis test device mainly includes the following parts: drive system: used to drive the reducer to switch forward and reverse. Measurement system: used to measure the forward and reverse speed of the output shaft, such as photoelectric encoder or Hall sensor. Control system: used to control the drive system to switch forward and reverse, and process the measured data to calculate the hysteresis value. Display and storage system: used to display test results and store data. Communication interface: used to communicate data with the host computer or other devices. The test process is as follows: Set test parameters, such as the number of tests, switching speed, etc. Start the drive system to switch the reducer forward and reverse. The measurement system collects the output shaft speed in real time and sends it to the control system. The control system calculates the hysteresis value and sends it to the display and storage system. The display and storage system displays the hysteresis value in real time and stores it in the database. After the test is completed, the test data is uploaded to the host computer or other equipment through the communication interface. The test data is analyzed to evaluate the reducer performance. However, the current precision reducer backlash test device is cumbersome to operate and requires a lot of calculations and operations, resulting in low test efficiency.
[0003] Therefore, it is necessary to design a precision reducer backlash test device that is simple and convenient to operate. Utility Model Content
[0004] In order to overcome the shortcomings of the current precision reducer backlash test device, which is cumbersome to operate, requires a lot of calculations and operations, and has low test efficiency, the technical problem to be solved is: to provide a precision reducer backlash test device that is simple and convenient to operate.
[0005] The technical solution is: a precision reducer backlash test device, including a base plate, the motor support block, the motor, a rotating rod, a first key, a pinion, a small goniometer and a right-angle fixing frame, the motor support block is connected to the upper left side of the base plate, the motor is connected to the motor support block, the rotating rod is connected to the output shaft of the motor, the rotating rod is connected to the first key, the middle part of the rotating rod is connected to the pinion through the first key, the left and right right-angle fixing frames are connected to the upper right side of the base plate, the small goniometer is connected to the left right-angle fixing frame, and the small goniometer is rotatably connected to the rotating rod.
[0006] As a further preferred embodiment, a pointer is further included. The small goniometer is located on the right side of the pinion gear. The small goniometer has a plurality of scales. The pointer is connected to the upper right side of the pinion gear and points to the top of the small goniometer.
[0007] As a further preferred solution, it also includes a second key, a large gear and a large angle gauge, the right part of the rotating rod is connected to the first key, the middle part of the rotating rod is connected to the large gear through the second key, and the right side right angle fixing frame is connected to the large angle gauge.
[0008] As a further preferred solution, the large angle gauge is located on the right side of the large gear, a plurality of scales are provided on the large angle gauge, and the pointer is also connected to the upper right side of the large gear, and the pointer points to the top of the large angle gauge.
[0009] As a further preferred solution, a sleeve is also included. The middle part of the large number of angle gauges is connected to the sleeve, and the sleeve is rotatably connected to the rotating rod.
[0010] As a further preferred solution, the supporting block is also included, the upper right side of the bottom plate is connected with the supporting block, and the supporting block is rotatably connected to the rotating rod.
[0011] As a further preferred solution, a sleeve block is further included, and the right side of the rotating rod is connected with the sleeve block, and the sleeve block is in contact with the supporting block.
[0012] The utility model has the following advantages: 1. When the precision reducer needs to be tested for backlash, the utility model can connect the precision reducer with the motor to control the rotation of the rotating rod. The rotation of the rotating rod will drive the small gear to rotate through the first key, so that the small gear rotates a specified number of circles, and the relative position of the small gear and the small goniometer is observed, thereby realizing the backlash test of the precision reducer. The operation is simple and convenient, and the test efficiency is high.
[0013] 2. The small goniometer of the utility model is located on the right side of the pinion gear. A plurality of scales are provided on the small goniometer. A pointer is connected to the upper right side of the pinion gear. The pointer points to the top of the small goniometer. The position of the scale of the small goniometer can be pointed to by the pointer, so that the hysteresis test result can be clearly and accurately obtained.
[0014] 3. The right part of the rotating rod of the utility model is connected with a first key, the middle part of the rotating rod is connected with a large gear through a second key, and a large number of angle gauges are connected to the right right angle fixing frame, so that double testing can be performed, the test is simple and convenient, and a comparison can be formed, and the test result is more accurate.
[0015] 4. The large angle meter of the utility model is located on the right side of the large gear. A plurality of scales are opened on the large angle meter. A pointer is also connected to the upper right side of the large gear. The pointer points to the top of the large angle meter, so that the results of the double test can be obtained quickly.
[0016] 5. A sleeve is connected to the middle of the large angle gauge of the utility model, and the sleeve is rotatably connected to the rotating rod, thereby improving the stability of the large angle gauge.
[0017] 6. The upper right side of the bottom plate of the utility model is connected with a support block, which is rotatably connected to the rotating rod, thereby improving the stability of the rotating rod and making the test results more accurate. The right side of the rotating rod is connected with a sleeve block, which contacts the support block, thereby further improving the stability of the rotating rod and making the test results more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 It is a three-dimensional structural schematic diagram of the first transmission mechanism of the utility model.
[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the second transmission mechanism of the utility model.
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the measuring mechanism of the utility model.
[0022] Figure 5 The three-dimensional structure diagram of the fixing mechanism of the utility model is shown in FIG.
[0023] Wherein: 1-base plate, 2-motor support block, 3-motor, 4-rotating rod, 5-first key, 6-small gear, 7-small goniometer, 8-second key, 9-large gear, 10-sleeve, 11-large goniometer, 12-pointer, 13-right angle fixing bracket, 14-support block, 15-sleeve block. DETAILED DESCRIPTION
[0024] The present invention is further described below in conjunction with specific embodiments. It should also be noted that, unless otherwise clearly specified and limited, terms such as: setting, installing, connecting, and connecting should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Precision reducer backlash test device, such as Figure 1-5As shown, it includes a base plate 1, the motor 3 support block 142, the motor 3, a rotating rod 4, a first key 5, a pinion 6, a small goniometer 7 and a right-angle fixing frame 13. The motor support block 2 is connected to the upper left side of the base plate 1, the motor 3 is connected to the motor support block 2, the rotating rod 4 is connected to the output shaft of the motor 3, the rotating rod 4 is connected to the first key 5, the middle part of the rotating rod 4 is connected to the pinion 6 through the first key 5, the left and right right-angle fixing frames 13 are connected to the upper right side of the base plate 1, the small goniometer 7 is connected to the left right-angle fixing frame 13, and the small goniometer 7 is rotatably connected to the rotating rod 4.
[0026] The precision reducer hysteresis test device can connect the precision reducer with the motor 3 when the precision reducer needs to be tested for hysteresis, thereby controlling the rotation of the rotating rod 4. The rotation of the rotating rod 4 will drive the pinion 6 to rotate through the first key 5, so that the pinion 6 rotates a specified number of circles, and the relative position of the pinion 6 and the small goniometer 7 is observed, thereby realizing the hysteresis test of the precision reducer. The operation is simple and convenient, and the test efficiency is high.
[0027] like Figure 1 As shown, a pointer 12 is also included. The small goniometer 7 is located on the right side of the pinion 6. The small goniometer 7 has multiple scales. The pointer 12 is connected to the upper right side of the pinion 6. The pointer 12 points to the top of the small goniometer 7.
[0028] The precision reducer hysteresis test device, when the precision reducer needs to be tested for hysteresis, can connect the precision reducer with the motor 3 to control the rotation of the rotating rod 4, and the rotation of the rotating rod 4 will drive the pinion 6 to rotate through the first key 5, so that the pinion 6 rotates a specified number of circles, and the relative position of the pinion 6 and the small goniometer 7 is observed, so that the precision reducer hysteresis test can be realized, which is simple and convenient to operate and has high test efficiency. The small goniometer 7 is located on the right side of the pinion 6, and a plurality of scales are opened on the small goniometer 7. The pointer 12 is connected to the upper right side of the pinion 6, and the pointer 12 points to the top of the small goniometer 7, and then the position of the scale of the small goniometer 7 can be pointed to by the pointer 12, so that the hysteresis test result can be clearly and accurately obtained.
[0029] like Figure 1 As shown, it also includes a second key 8, a large gear 9 and a large angle gauge 11. The right part of the rotating rod 4 is connected to the first key 5, the middle part of the rotating rod 4 is connected to the large gear 9 through the second key 8, and the large angle gauge 11 is connected to the right-angle fixing frame 13.
[0030] The precision reducer hysteresis test device, when the precision reducer needs to be tested for hysteresis, can connect the precision reducer with the motor 3 to control the rotation of the rotating rod 4, and the rotation of the rotating rod 4 will drive the pinion 6 to rotate through the first key 5, so that the pinion 6 rotates a specified number of circles, and the relative position of the pinion 6 and the small goniometer 7 is observed, so that the precision reducer hysteresis test can be realized, which is simple and convenient to operate and has high test efficiency. The small goniometer 7 is located on the right side of the pinion 6, and a plurality of scales are opened on the small goniometer 7. The pointer 12 is connected to the upper right side of the pinion 6, and the pointer 12 points to the top of the small goniometer 7, and then the position of the scale of the small goniometer 7 can be pointed to by the pointer 12, so that the hysteresis test result can be clearly and accurately obtained. The right part of the rotating rod 4 is connected to the first key 5, the middle part of the rotating rod 4 is connected to the large gear 9 through the second key 8, and the large angle gauge 11 is connected to the right right angle fixing frame 13, so that double testing can be performed, the testing is simple and convenient, and a comparison can be formed, and the test result is more accurate.
[0031] The large goniometer 11 is located on the right side of the large gear 9 . A plurality of scales are provided on the large goniometer 11 . The upper right side of the large gear 9 is also connected with the pointer 12 . The pointer 12 points to the top of the large goniometer 11 .
[0032] The precision reducer hysteresis test device, when the precision reducer needs to be tested for hysteresis, can connect the precision reducer with the motor 3 to control the rotation of the rotating rod 4, and the rotation of the rotating rod 4 will drive the pinion 6 to rotate through the first key 5, so that the pinion 6 rotates a specified number of circles, and the relative position of the pinion 6 and the small goniometer 7 is observed, so that the precision reducer hysteresis test can be realized, which is simple and convenient to operate and has high test efficiency. The small goniometer 7 is located on the right side of the pinion 6, and a plurality of scales are opened on the small goniometer 7. The pointer 12 is connected to the upper right side of the pinion 6, and the pointer 12 points to the top of the small goniometer 7, and then the position of the scale of the small goniometer 7 can be pointed to by the pointer 12, so that the hysteresis test result can be clearly and accurately obtained. The first key 5 is connected to the right part of the rotating rod 4, the middle part of the rotating rod 4 is connected to the large gear 9 through the second key 8, and the right right angle fixing frame 13 is connected to the large angle gauge 11, so that double testing can be performed, the test is simple and convenient, and a comparison can be formed, and the test result is more accurate. The large angle gauge 11 is located on the right side of the large gear 9, and multiple scales are opened on the large angle gauge 11. The pointer 12 is also connected to the upper right side of the large gear 9, and the pointer 12 points to the top of the large angle gauge 11, so that the result of the double test can be quickly obtained.
[0033] The device further comprises a sleeve 10 , the middle part of the angle gauge 11 is connected with the sleeve 10 , and the sleeve 10 is rotatably connected with the rotating rod 4 .
[0034] The precision reducer hysteresis test device, when the precision reducer needs to be tested for hysteresis, can connect the precision reducer with the motor 3 to control the rotation of the rotating rod 4, and the rotation of the rotating rod 4 will drive the pinion 6 to rotate through the first key 5, so that the pinion 6 rotates a specified number of circles, and the relative position of the pinion 6 and the small goniometer 7 is observed, so that the precision reducer hysteresis test can be realized, which is simple and convenient to operate and has high test efficiency. The small goniometer 7 is located on the right side of the pinion 6, and a plurality of scales are opened on the small goniometer 7. The pointer 12 is connected to the upper right side of the pinion 6, and the pointer 12 points to the top of the small goniometer 7, and then the position of the scale of the small goniometer 7 can be pointed to by the pointer 12, so that the hysteresis test result can be clearly and accurately obtained. The right part of the rotating rod 4 is connected to the first key 5, the middle part of the rotating rod 4 is connected to the large gear 9 through the second key 8, and the right right angle fixing frame 13 is connected to the large angle gauge 11, so that double testing can be performed, the test is simple and convenient, and a comparison can be formed, and the test result is more accurate. The large angle gauge 11 is located on the right side of the large gear 9, and there are multiple scales on the large angle gauge 11. The pointer 12 is also connected to the upper right side of the large gear 9, and the pointer 12 points to the top of the large angle gauge 11, so that the result of the double test can be quickly obtained. The middle part of the large angle gauge 11 is connected to the sleeve 10, and the sleeve 10 is rotatably connected to the rotating rod 4, so that the stability of the large angle gauge 11 can be improved.
[0035] The supporting block 14 is also included. The upper right side of the bottom plate 1 is connected to the supporting block 14 . The supporting block 14 is rotatably connected to the rotating rod 4 .
[0036] The precision reducer hysteresis test device, when the precision reducer needs to be tested for hysteresis, can connect the precision reducer with the motor 3 to control the rotation of the rotating rod 4, and the rotation of the rotating rod 4 will drive the pinion 6 to rotate through the first key 5, so that the pinion 6 rotates a specified number of circles, and the relative position of the pinion 6 and the small goniometer 7 is observed, so that the precision reducer hysteresis test can be realized, which is simple and convenient to operate and has high test efficiency. The small goniometer 7 is located on the right side of the pinion 6, and a plurality of scales are opened on the small goniometer 7. The pointer 12 is connected to the upper right side of the pinion 6, and the pointer 12 points to the top of the small goniometer 7, and then the position of the scale of the small goniometer 7 can be pointed to by the pointer 12, so that the hysteresis test result can be clearly and accurately obtained. The first key 5 is connected to the right part of the rotating rod 4, the large gear 9 is connected to the middle part of the rotating rod 4 through the second key 8, and the large angle gauge 11 is connected to the right right angle fixing frame 13, so that double test can be performed, the test is simple and convenient, and a comparison can be formed, and the test result is more accurate. The large angle gauge 11 is located on the right side of the large gear 9, and multiple scales are opened on the large angle gauge 11. The pointer 12 is also connected to the upper right side of the large gear 9, and the pointer 12 points to the top of the large angle gauge 11, so that the result of the double test can be obtained quickly. The sleeve 10 is connected to the middle part of the large angle gauge 11, and the sleeve 10 is rotatably connected to the rotating rod 4, so as to improve the stability of the large angle gauge 11. The support block 14 is connected to the upper side of the right part of the bottom plate 1, and the support block 14 is rotatably connected to the rotating rod 4, so as to improve the stability of the rotating rod 4, so that the test result is more accurate.
[0037] like Figure 5 As shown, a sleeve block 15 is also included. The right side of the rotating rod 4 is connected to the sleeve block 15 , and the sleeve block 15 is in contact with the supporting block 14 .
[0038] When the precision reducer needs to be tested for hysteresis, the precision reducer can be connected to the motor 3 to control the rotation of the rotating rod 4. The rotation of the rotating rod 4 will drive the pinion 6 to rotate through the first key 5, so that the pinion 6 rotates a specified number of circles, and the relative position of the pinion 6 and the small goniometer 7 is observed, so that the precision reducer hysteresis test can be achieved, which is simple and convenient to operate and has high test efficiency. The small goniometer 7 is located on the right side of the pinion 6, and a plurality of scales are opened on the small goniometer 7. The pointer 12 is connected to the upper right side of the pinion 6, and the pointer 12 points to the top of the small goniometer 7, and then the position of the scale of the small goniometer 7 can be pointed to by the pointer 12, so that the hysteresis test result can be clearly and accurately obtained. The first key 5 is connected to the right part of the rotating rod 4, the large gear 9 is connected to the middle part of the rotating rod 4 through the second key 8, and the large angle gauge 11 is connected to the right right angle fixing frame 13, so that double test can be performed, the test is simple and convenient, and a comparison can be formed, and the test result is more accurate. The large angle gauge 11 is located on the right side of the large gear 9, and multiple scales are opened on the large angle gauge 11. The pointer 12 is also connected to the upper right side of the large gear 9, and the pointer 12 points to the top of the large angle gauge 11, so that the result of the double test can be obtained quickly. The sleeve 10 is connected to the middle part of the large angle gauge 11, and the sleeve 10 is rotatably connected to the rotating rod 4, so as to improve the stability of the large angle gauge 11. The support block 14 is connected to the upper side of the right part of the bottom plate 1, and the support block 14 is rotatably connected to the rotating rod 4, so as to improve the stability of the rotating rod 4, so that the test result is more accurate. The sleeve block 15 is connected to the right side of the rotating rod 4 , and the sleeve block 15 is in contact with the supporting block 14 , thereby further improving the stability of the rotating rod 4 and making the test result more accurate.
[0039] The technical principles of the embodiments of the present utility model are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present utility model, and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present utility model. Based on the explanations here, technicians in this field can think of other specific implementation methods of the embodiments of the present utility model without creative work, and these methods will fall within the protection scope of the embodiments of the present utility model.
Claims
1. Precision reducer backlash test device, characterized by: The invention comprises a base plate (1), a motor support block (2), a motor (3), a rotating rod (4), a first key (5), a pinion (6), a small goniometer (7) and a right-angle fixing frame (13), wherein the upper left side of the base plate (1) is connected to the motor support block (2), the motor (3) is connected to the motor support block (2), the output shaft of the motor (3) is connected to the rotating rod (4), the rotating rod (4) is connected to the first key (5), the middle part of the rotating rod (4) is connected to the pinion (6) via the first key (5), the upper right side of the base plate (1) is connected to the left and right right-angle fixing frames (13), the left right-angle fixing frame (13) is connected to the small goniometer (7), and the small goniometer (7) is rotatably connected to the rotating rod (4).
2. The precision reducer backlash test device according to claim 1, characterized in that: It also includes a pointer (12), the small goniometer (7) is located on the right side of the pinion (6), a plurality of scales are provided on the small goniometer (7), the upper right side of the pinion (6) is connected to the pointer (12), and the pointer (12) points to the top of the small goniometer (7).
3. The precision reducer backlash test device according to claim 2, characterized in that: It also comprises a second key (8), a large gear (9) and a large angle gauge (11); the right part of the rotating rod (4) is connected to the first key (5); the middle part of the rotating rod (4) is connected to the large gear (9) via the second key (8); and the large angle gauge (11) is connected to the right-angle fixing frame (13).
4. The precision reducer backlash test device according to claim 3, characterized in that: The large angle gauge (11) is located on the right side of the large gear (9), and a plurality of scales are provided on the large angle gauge (11). The pointer (12) is also connected to the upper right side of the large gear (9), and the pointer (12) points to the top of the large angle gauge (11).
5. The precision reducer backlash test device according to claim 4, characterized in that: It also comprises a sleeve (10), the middle part of the large angle gauge (11) is connected to the sleeve (10), and the sleeve (10) is rotatably connected to the rotating rod (4).
6. The precision reducer backlash test device according to claim 5, characterized in that: It also comprises the support block (14), the support block (14) being connected to the upper right side of the bottom plate (1), and the support block (14) being rotatably connected to the rotating rod (4).
7. The precision reducer backlash test device according to claim 6, characterized in that: It also includes a sleeve block (15), the right side of the rotating rod (4) is connected to the sleeve block (15), and the sleeve block (15) is in contact with the supporting block (14).
