Toughness detector for plates

By designing an automated toughness detector for plates, using workbenches and detection devices and other components, the problems of low detection efficiency and inaccurate results caused by manual operations are solved, and the efficiency and accuracy of toughness detection of sheets are achieved, and the equipment is improved practicality.

CN222299328UActive Publication Date: 2025-01-03SHANDONG JIXIANGGE BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421166892.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-03
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

In the prior art, the toughness detection of sheets relies on manual operation, resulting in low detection efficiency and inaccurate results, and lack of unified standards.

Method used

A toughness detector for plates was designed, using workbench, adjustment device, support frame, detection device, wireless transmission module, vision sensor, cylinder and control module, and through automatic adjustment of air pressure, bending the plate and testing, ensuring that Accuracy and consistency of the test results.

Benefits of technology

It realizes automation of sheet toughness detection, simplifies operation, improves detection efficiency and accuracy of results, and makes the equipment easier to handle and use.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222299328U_ABST
    Figure CN222299328U_ABST
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Abstract

The utility model provides a toughness detector for plates, which relates to the technical field of detectors and comprises a worktable, and an adjusting device is fixedly mounted on one side of the outer wall of the worktable. In use, when toughness detection needs to be carried out on a plate, the equipment is started firstly, the plate is fed into the equipment from the feeding groove, the position of the plate is detected under the action of the detection device, and a second telescopic rod is controlled by the control module to drive a limiting column to move upwards, so that the toughness of the plate is detected. Then a motor is controlled by a second controller to start to work, the plate is driven to be bent by a certain angle under the action of a limiting rod, and then an extrusion block is driven to move forwards under the action of an air cylinder, so that the toughness of the plate is detected; through the structure and the method, manual bending toughness detection on the plate can be avoided, so that the operation is simpler, and the fixed pressure can be adjusted, so that the detection result is more accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of detectors, in particular to a toughness detector for plates. Background Art

[0002] With the development of modern industry and the advancement of technology, the application scope of various new materials is becoming more and more extensive. Among them, boards, as a common building material, have important applications in construction, furniture manufacturing, decoration and other fields. However, since boards are easily affected by external forces during use, their toughness has become a crucial performance indicator.

[0003] In the prior art, when toughness testing of plates is required, most of the time it is done manually by staff. Manual operation by staff is not only time-consuming, but also the staff's operating strength and movements are different each time, resulting in very different structures of the plates being tested. In addition, there is no unified standard for manual testing, and the toughness of the plates needs to be judged based on the staff's experience. This will not only seriously affect the efficiency of plate testing, but also the accuracy of plate testing results. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is used, the plate cannot be automatically and uniformly tested, resulting in low testing efficiency and large differences in test results when testing the plate, and thus a toughness tester for plate is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a toughness tester for plates, comprising a workbench, an adjusting device is fixedly installed on one side of the outer wall of the workbench, a support frame is fixedly installed on the top of the workbench, the outer wall of the support frame is provided with a square groove, the inner wall of the square groove is fixedly installed with a detection device, a wireless transmission module is fixedly installed on the top of the workbench, and the input end of the wireless transmission module is electrically connected to the output end of the detection device, an installation groove is provided on the top of the support frame, a visual sensor is fixedly inserted into the inner wall of the installation groove, a detection module is fixedly installed on the top of the support frame, and the output end of the visual sensor is electrically connected to the input end of the detection module, a cylinder is fixedly installed on the top of the workbench, and the input end of the cylinder is fixedly connected to the output end of the adjusting device through a pipeline.

[0006] Preferably, a first controller is fixedly mounted on the outer wall of the cylinder, and an output end of the first controller is connected to an input end of the cylinder via an internal wire.

[0007] Preferably, the input end of the first controller is electrically connected to the output end of the detection module, and the telescopic end of the cylinder is fixedly sleeved with an extrusion block.

[0008] Preferably, a fixing groove is provided on the top of the workbench, and a second telescopic rod is fixedly inserted into the inner surface wall of the fixing groove.

[0009] Preferably, a control module is fixedly mounted on the outer wall of the second telescopic rod, and an output end of the control module is connected to an input end of the second telescopic rod via an internal wire.

[0010] Preferably, the input end of the control module is connected to the output end of the detection device through an internal wire, the telescopic end of the second telescopic rod is fixedly sleeved with a limit column, a movable groove is opened on the top of the workbench, and a movable plate is movably embedded in the inner surface wall of the movable groove.

[0011] Preferably, a wireless receiving module is fixedly mounted on the top of the movable plate, a motor is fixedly mounted on the top of the movable plate, a second controller is fixedly mounted on the outer wall of the motor, and an output end of the second controller is connected to an input end of the motor through an internal wire.

[0012] Preferably, the input end of the second controller is electrically connected to the output end of the wireless receiving module, the output end of the motor is fixedly sleeved with a gear, and a limit rod is fixedly installed on the top of the movable plate.

[0013] Preferably, four rollers are fixedly mounted on the bottom of the workbench, and two insertion grooves are provided on the outer surface wall of the workbench, and the first telescopic rods are fixedly inserted into the inner surface walls of the two insertion grooves.

[0014] Preferably, the telescopic ends of the first telescopic rod are fixedly mounted with anti-skid plates, the top of the workbench is fixedly mounted with a shell, one side of the outer wall of the shell is provided with a feed trough, and the top of the shell is provided with an observation window.

[0015] Compared with the prior art, the advantages and positive effects of the utility model are:

[0016] 1. In the use of the utility model, when it is necessary to test the toughness of the plate, first start the equipment and adjust the size of the air pressure under the action of the regulating device to adjust the compression force of the cylinder. After the adjustment is completed, the plate is sent into the equipment from the feed trough, and the position of the plate is detected under the action of the detection device. When the plate is detected, the information is transmitted to the control module and the second telescopic rod is controlled by the control module to drive the limit column to move upward. Then, the information is transmitted under the action of the wireless transmission module and the data is received under the action of the wireless receiving module. At the same time, the information is transmitted to the second controller and the motor is controlled by the second controller to start working. , and by driving the movable plate to move inside the movable groove under the action of the gear, the plate is driven to bend at a certain angle under the action of the limit rod, and then the plate is monitored under the action of the visual sensor and the data is transmitted to the detection device for detection. When it is detected that the plate has completed the bending at a certain angle, the data is transmitted to the first controller to control the cylinder to drive the extrusion block to move forward, thereby bending the plate 180 degrees, and then the toughness of the plate is tested. The above structure and method can avoid manual bending toughness testing of the plate, thereby making its operation simpler and the fixed pressure can be adjusted to make the test result more accurate.

[0017] 2. During use of the utility model, when it is necessary to test the toughness of the plate, the device is first transported to a suitable position under the action of the rollers, and then the anti-slip plate is driven downward by the action of the first telescopic rod to make the roller leave the ground, so that the device can be more stable during use and will not be displaced. The above structure and method can make the device easier to carry and more stable, thereby greatly improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model provides a main structural stereogram of a toughness tester for plates;

[0019] Figure 2 The utility model proposes a main structural split diagram of a toughness tester for plates;

[0020] Figure 3 The utility model provides a main structural part split diagram of a toughness tester for plates;

[0021] Figure 4 The utility model provides a split stereoscopic diagram of the main structure part of a plate toughness tester;

[0022] Figure 5 The utility model provides an enlarged view of structure A in a toughness tester for plates.

[0023] Legend:

[0024] 1. Workbench; 2. Roller; 3. Insertion slot; 4. First telescopic rod; 5. Anti-skid plate; 6. Shell; 7. Feed slot; 8. Observation window; 9. Adjustment device; 10. Support frame; 11. Square slot; 12. Detection device; 13. Wireless transmission module; 14. Installation slot; 15. Visual sensor; 16. Detection module; 17. Cylinder; 18. First controller; 19. Extrusion block; 20. Fixed slot; 21. Second telescopic rod; 22. Control module; 23. Limit column; 24. Movable slot; 25. Movable plate; 26. Wireless receiving module; 27. Motor; 28. Second controller; 29. ​​Gear; 30. Limit rod. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0027] Embodiment 1, as Figure 1-Figure 5As shown, the utility model provides a toughness tester for plates, comprising a workbench 1, an adjusting device 9 is fixedly installed on one side of the outer wall of the workbench 1, a support frame 10 is fixedly installed on the top of the workbench 1, a square groove 11 is opened on the outer wall of the support frame 10, a detection device 12 is fixedly installed on the inner wall of the square groove 11, a wireless transmission module 13 is fixedly installed on the top of the workbench 1, and the input end of the wireless transmission module 13 is electrically connected to the output end of the detection device 12, a mounting groove 14 is opened on the top of the support frame 10, and the inner wall of the mounting groove 14 is fixedly installed A visual sensor 15 is fixedly inserted, a detection module 16 is fixedly installed on the top of the support frame 10, and the output end of the visual sensor 15 is electrically connected to the input end of the detection module 16, a cylinder 17 is fixedly installed on the top of the workbench 1, and the input end of the cylinder 17 is fixedly connected to the output end of the adjustment device 9 through a pipeline, a first controller 18 is fixedly installed on the outer wall of the cylinder 17, and the output end of the first controller 18 is connected to the input end of the cylinder 17 through an internal wire, and the input end of the first controller 18 is connected to the output end of the detection module 16 through The telescopic end of the cylinder 17 is fixedly sleeved with an extrusion block 19, a fixing groove 20 is provided on the top of the workbench 1, a second telescopic rod 21 is fixedly inserted into the inner surface wall of the fixing groove 20, a control module 22 is fixedly installed on the outer surface wall of the second telescopic rod 21, and the output end of the control module 22 is connected to the input end of the second telescopic rod 21 through an internal wire, the input end of the control module 22 is connected to the output end of the detection device 12 through an internal wire, the telescopic end of the second telescopic rod 21 is fixedly sleeved with a limit column 23, and the top of the workbench 1 is provided with a movable A movable plate 25 is movably embedded in the inner surface wall of the movable groove 24, a wireless receiving module 26 is fixedly installed on the top of the movable plate 25, a motor 27 is fixedly installed on the top of the movable plate 25, a second controller 28 is fixedly installed on the outer surface wall of the motor 27, and the output end of the second controller 28 is connected to the input end of the motor 27 through an internal wire, the input end of the second controller 28 is electrically connected to the output end of the wireless receiving module 26, a gear 29 is fixedly sleeved on the output end of the motor 27, and a limit rod 30 is fixedly installed on the top of the movable plate 25.

[0028] The effect achieved by the entire embodiment 1 is that when it is necessary to test the toughness of the plate, the equipment is first started and the air pressure is adjusted under the action of the regulating device 9, thereby adjusting the compression force of the cylinder 17. After the adjustment is completed, the plate is fed into the equipment from the feed trough 7, and the position of the plate is detected under the action of the detection device 12. When the plate is detected, the information is transmitted to the control module 22 and the second telescopic rod 21 is controlled by the control module 22 to drive the limit column 23 to move upward, and then the information is transmitted under the action of the wireless transmission module 13 and the data is received under the action of the wireless receiving module 26. At the same time, the information is transmitted to the second controller 28 and the motor 27 is controlled by the second controller 28. It starts to work, and drives the movable plate 25 to move inside the movable groove 24 under the action of the gear 29, thereby driving the plate to bend at a certain angle under the action of the limit rod 30, and then monitors the plate under the action of the visual sensor 15 and transmits the data to the detection module 16 for detection. When it is detected that the plate has completed the bending at a certain angle, the data is transmitted to the first controller 18 to control the cylinder 17 to drive the extrusion block 19 to move forward, thereby bending the plate 180 degrees, and then testing the toughness of the plate. The above structure and method can avoid manual bending toughness testing of the plate, thereby making its operation simpler and the fixed pressure can be adjusted to make the test result more accurate.

[0029] Embodiment 2, as Figure 2-Figure 5 As shown, four rollers 2 are fixedly installed on the bottom of the workbench 1, two insertion grooves 3 are provided on the outer wall of the workbench 1, first telescopic rods 4 are fixedly inserted on the inner walls of the two insertion grooves 3, anti-skid plates 5 are fixedly installed on the telescopic ends of the first telescopic rods 4, and a shell 6 is fixedly installed on the top of the workbench 1, a feeding groove 7 is provided on one side of the outer wall of the shell 6, and an observation window 8 is provided on the top of the shell 6.

[0030] The effect achieved by the entire embodiment 2 is that when the toughness test of the plate is required, the equipment is first transported to a suitable position under the action of the roller 2, and then the anti-slip plate 5 is driven downward by the action of the first telescopic rod 4 to make the roller 2 leave the ground, so that the equipment can be more stable during use and will not be displaced. Through the above structure and method, the equipment can be carried more easily and made more stable, thereby greatly improving the practicality of the equipment.

[0031] Working principle: When it is necessary to test the toughness of the plate, first, the device is transported to a suitable position under the action of the roller 2, and then the anti-slip plate 5 is driven downward by the action of the first telescopic rod 4 to make the roller 2 leave the ground, so that the device can be more stable when in use. Then, the device is started and the air pressure is adjusted by the adjustment device 9 to adjust the compression force of the cylinder 17. After the adjustment is completed, the plate is fed into the device from the feed trough 7, and the position of the plate is detected by the detection device 12. When the plate is detected, the information is transmitted to the control module 22, and the second telescopic rod 21 is controlled by the control module 22 to drive the limit column 23 to move upward, and then the wireless transmission module 1 3 transmits information and receives data under the action of the wireless receiving module 26, and transmits the information to the second controller 28 through the second controller 28 to control the motor 27 to start working, and drives the movable plate 25 to move inside the movable groove 24 under the action of the gear 29, thereby driving the plate to be bent at a certain angle under the action of the limit rod 30, and then monitors the plate under the action of the visual sensor 15 and transmits the data to the detection module 16 for detection. When it is detected that the plate has completed the bending at a certain angle, the data is transmitted to the first controller 18 to control the cylinder 17 to work, thereby driving the extrusion block 19 to move forward, thereby bending the plate 180 degrees, and then performing toughness detection on the plate.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A toughness tester for plates, characterized in that: The invention comprises a workbench (1), wherein an adjusting device (9) is fixedly mounted on one side of an outer wall of the workbench (1), a support frame (10) is fixedly mounted on the top of the workbench (1), a square groove (11) is provided on the outer wall of the support frame (10), a detection device (12) is fixedly mounted on the inner wall of the square groove (11), a wireless transmission module (13) is fixedly mounted on the top of the workbench (1), and an input end of the wireless transmission module (13) is electrically connected to an output end of the detection device (12), a mounting groove (14) is provided on the top of the support frame (10), a visual sensor (15) is fixedly inserted on the inner wall of the mounting groove (14), a detection module (16) is fixedly mounted on the top of the support frame (10), and an output end of the visual sensor (15) is electrically connected to an input end of the detection module (16), and a cylinder (17) is fixedly mounted on the top of the workbench (1), and an input end of the cylinder (17) is fixedly connected to an output end of the adjusting device (9) via a pipeline.

2. A plate toughness tester according to claim 1, characterized in that: A first controller (18) is fixedly mounted on the outer wall of the cylinder (17), and an output end of the first controller (18) is connected to an input end of the cylinder (17) via an internal wire.

3. A plate toughness tester according to claim 2, characterized in that: The input end of the first controller (18) is electrically connected to the output end of the detection module (16), and the telescopic end of the cylinder (17) is fixedly sleeved with an extrusion block (19).

4. A plate toughness tester according to claim 1, characterized in that: A fixing groove (20) is provided on the top of the workbench (1), and a second telescopic rod (21) is fixedly inserted into the inner surface wall of the fixing groove (20).

5. A plate toughness tester according to claim 4, characterized in that: A control module (22) is fixedly mounted on the outer wall of the second telescopic rod (21), and an output end of the control module (22) is connected to an input end of the second telescopic rod (21) via an internal wire.

6. A plate toughness tester according to claim 5, characterized in that: The input end of the control module (22) is connected to the output end of the detection device (12) via an internal wire; a limit column (23) is fixedly sleeved on the telescopic end of the second telescopic rod (21); a movable groove (24) is provided on the top of the workbench (1); and a movable plate (25) is movably embedded in the inner surface wall of the movable groove (24).

7. A plate toughness tester according to claim 6, characterized in that: A wireless receiving module (26) is fixedly mounted on the top of the movable plate (25), a motor (27) is fixedly mounted on the top of the movable plate (25), a second controller (28) is fixedly mounted on the outer wall of the motor (27), and an output end of the second controller (28) is connected to an input end of the motor (27) via an internal wire.

8. A plate toughness tester according to claim 7, characterized in that: The input end of the second controller (28) is electrically connected to the output end of the wireless receiving module (26); the output end of the motor (27) is fixedly sleeved with a gear (29); and a limit rod (30) is fixedly mounted on the top of the movable plate (25).

9. The toughness tester for plate material according to claim 1, characterized in that: Four rollers (2) are fixedly mounted on the bottom of the workbench (1); two insertion grooves (3) are provided on the outer surface wall of the workbench (1); and first telescopic rods (4) are fixedly inserted into the inner surface walls of the two insertion grooves (3).

10. A plate toughness tester according to claim 9, characterized in that: The telescopic ends of the first telescopic rod (4) are fixedly mounted with anti-skid plates (5), the top of the workbench (1) is fixedly mounted with a shell (6), one side of the outer wall of the shell (6) is provided with a feed trough (7), and the top of the shell (6) is provided with an observation window (8).