Steel wire rope detection device

Abstract

The utility model discloses a steel wire rope detection device, which comprises a supporting plate, a protection mechanism and driving mechanisms, the number of the driving mechanisms is two, the two driving mechanisms are respectively arranged at two ends of the top of the supporting plate, the protection mechanism is arranged between the driving mechanisms, and each driving mechanism comprises a supporting rod, an auxiliary plate, a driving assembly and a clamping detection assembly. Wherein the supporting rod is fixedly connected with the supporting plate, the auxiliary plate is installed at the top end of the supporting rod, the driving assembly is detachably installed at one end of the auxiliary plate, and the clamping detection assembly is installed on one side of the driving assembly; the protection mechanism is installed on the top of the supporting plate and comprises a protection top plate, a protection bottom plate, a fixing assembly, an adjusting assembly and a hinge. Therefore, strict protection measures are taken in the steel wire rope testing process, so that potential threats possibly caused by the cracked steel wire rope to the safety of testers are effectively prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a wire rope detection device. Background Art

[0002] Wire rope inspection mainly includes appearance inspection, internal inspection and mechanical performance test, and the mechanical performance test mainly includes checking whether the tensile strength, elongation, fracture form, etc. of the wire rope meet the relevant standards and requirements. These tests can comprehensively evaluate the mechanical properties and safety of the wire rope.

[0003] In the prior art, mechanical testing of wire ropes usually uses a cylinder or hydraulic cylinder to perform a transverse stretching operation. During this process, the pulling force gradually increases until the wire rope reaches the critical point of breaking. By observing and recording this process, the strength of the wire rope can be accurately evaluated, thereby ensuring its safety and reliability in practical applications.

[0004] However, although the existing wire rope strength detection device can perform its task well during the detection process, there are still potential safety hazards in actual operation. When the wire rope is pulled to the limit and breaks, it is often accompanied by a cracking phenomenon. The debris generated during the cracking will fly around, posing a threat to the safety of the surrounding testers. Utility Model Content

[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0006] To this end, one purpose of the utility model is to provide a wire rope detection device, which effectively prevents the potential threat that the broken wire rope may pose to the safety of the tester by taking strict protective measures during the wire rope testing process.

[0007] In order to achieve the above-mentioned purpose, the utility model proposes a wire rope detection device, comprising a support plate, a protective mechanism and a driving mechanism, wherein the driving mechanism is provided with two groups, and the two groups of driving mechanisms are respectively installed at the top ends of the support plate, and the protective mechanism is arranged between the driving mechanisms, and the driving mechanism comprises a support rod, an auxiliary plate, a driving assembly and a clamping detection assembly, wherein the support rod is fixedly connected to the support plate, the auxiliary plate is installed at the top end of the support rod, the driving assembly is detachably installed at one end of the auxiliary plate, and the clamping detection assembly is installed on the driving one side of the dynamic component; the protective mechanism is installed on the top of the support plate, and the protective mechanism includes a protective top plate, a protective bottom plate, a fixing component, an adjustment component and a hinge, wherein the protective top plate is hinged to the protective bottom plate by the hinge, the protective bottom plate is fixedly connected to the support plate, the fixing component is installed on the top of the front surface of the protective top plate, and the protective top plate is clamped to the protective bottom plate by the fixing component, the interiors of the protective top plate and the protective bottom plate are both arc-shaped hollow structures, and the two ends of the protective top plate and the protective bottom plate are fixedly connected with adjustment components.

[0008] The wire rope detection device of the utility model detects the tension of the wire rope through a driving mechanism, and protects the wire rope during the detection process under the action of a protective mechanism. By taking strict protective measures during the wire rope test, potential threats to the safety of the tester caused by a broken wire rope are effectively prevented.

[0009] In addition, the wire rope detection device proposed in the application may also have the following additional technical features:

[0010] Specifically, the fixing assembly includes a mounting plate, an insertion rod, an insertion block, a pin rod and a sliding block, wherein the mounting plate is fixedly connected to the protective top plate, the insertion rod is fixedly connected to the bottom end of the mounting plate, the insertion block is connected to the protective bottom plate, and the insertion rod is plugged into the insertion block, the pin rod passes through the insertion block and is clamped with the insertion rod; the insertion rod is fixedly connected to the sliding block, and a sliding groove for the sliding block to slide is provided on the front surface of the protective top plate.

[0011] Specifically, the adjustment assembly includes an arc ring, a spring, an arc frame and a ball, wherein the arc ring is fixedly connected to the protective top plate and the protective bottom plate, the spring is fixedly connected to the inside of the arc ring, one end of the spring is fixedly connected to the arc frame, the ball is rollingly connected to the inside of the arc frame, and one end of the ball passes through the arc frame and extends to the middle of the arc ring.

[0012] Specifically, the driving assembly includes a motor, a screw, a sleeve, a limit plate and a connecting plate, wherein the motor is detachably mounted on one end of the auxiliary plate, the screw is rotatably mounted above the auxiliary plate, the output end of the motor is fixedly connected to the screw, the sleeve is threadedly sleeved on the outside of the screw, the connecting plate is fixedly connected to the sleeve, and the clamping detection assembly is mounted on one side of the connecting plate; the limit plate is fixedly connected to the bottom end of the sleeve, and the top end of the auxiliary plate is provided with a limit groove for the limit plate to slide.

[0013] Specifically, the clamping detection assembly includes a clamp and a detector, wherein the clamp is installed on one side of the connecting plate, and the detector is installed on the inner side of the clamp.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic structural diagram of a steel wire rope detection device according to an embodiment of the utility model;

[0017] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0018] Figure 3 It is a schematic diagram of the structure of the protection mechanism of the utility model.

[0019] As shown in the figure: 1. Support plate; 2. Protection mechanism; 21. Protection top plate; 22. Protection bottom plate; 23. Fixing assembly; 231. Mounting plate; 232. Insert rod; 233. Insert block; 234. Pin rod; 235. Sliding block; 236. Slide groove; 24. Adjusting assembly; 241. Arc ring; 242. Spring; 243. Arc frame; 244. Ball bearing; 25. Hinge; 3. Driving mechanism; 31. Support rod; 32. Auxiliary plate; 33. Driving assembly; 331. Motor; 332. Screw; 333. Sleeve; 334. Limiting plate; 335. Connecting plate; 34. Clamping and detecting assembly; 341. Fixture; 342. Detector. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.

[0021] The steel wire rope detection device according to the embodiment of the utility model will be described below in conjunction with the accompanying drawings.

[0022] The wire rope detection device provided in the embodiment of the utility model can be used for the detection of wire ropes. By taking strict protective measures during the wire rope testing process, the potential threat posed by the broken wire rope to the safety of the tester can be effectively prevented.

[0023] like Figure 1-Figure 3 As shown, the wire rope detection device of the embodiment of the utility model may include a support plate 1, a protection mechanism 2 and a driving mechanism 3.

[0024] As a possible situation, in order to ensure that the support plate 1 is supported more stably, a rubber sheet may be installed at the bottom end of the support plate 1 to increase the friction between the support plate 1 and the ground.

[0025] Among them, there are two groups of driving mechanisms 3, and the two groups of driving mechanisms 3 are respectively installed at the top two ends of the support plate 1, and the protective mechanism 2 is arranged between the driving mechanisms 3. The driving mechanism 3 may include a support rod 31, an auxiliary plate 32, a driving assembly 33 and a clamping detection assembly 34.

[0026] It should be noted that, since there are two groups of driving mechanisms 3, one end of the wire rope needs to be connected to one group of driving mechanisms 3 first, and then the other end is connected to the other group of wire ropes through the protective mechanism 2, so as to achieve the step of detecting the tension of the wire rope.

[0027] The support rod 31 is fixedly connected to the support plate 1 , the auxiliary plate 32 is installed on the top of the support rod 31 , the driving component 33 is detachably installed on one end of the auxiliary plate 32 , and the clamping detection component 34 is installed on one side of the driving component 33 .

[0028] It can be understood that the support rod 31 completes the support of the auxiliary plate 32, and with the assistance of the auxiliary plate 32, completes the installation of the driving component 33, and completes the detection of the tension of the wire rope under the action of the clamping detection component 34.

[0029] The protection mechanism 2 is installed on the top of the support plate 1 , and the protection mechanism 2 may include a protection top plate 21 , a protection bottom plate 22 , a fixing component 23 , an adjustment component 24 and a hinge 25 .

[0030] It should be noted that the protective top plate 21 and the protective bottom plate 22 described in the above embodiment are semi-arc-shaped structures that are opposite to each other.

[0031] As a possible situation, in order to increase the service life of the protective top plate 21 and the protective bottom plate 22 , a curved steel plate may be installed inside the protective top plate 21 and the protective bottom plate 22 .

[0032] Among them, the protective top plate 21 is hinged to the protective bottom plate 22 through a hinge 25, the protective bottom plate 22 is fixedly connected to the support plate 1, the fixing component 23 is installed on the top of the front surface of the protective top plate 21, and the protective top plate 21 is clamped to the protective bottom plate 22 through the fixing component 23, the interiors of the protective top plate 21 and the protective bottom plate 22 are both arc-shaped hollow structures, and the two ends of the protective top plate 21 and the protective bottom plate 22 are fixedly connected with adjustment components 24.

[0033] It can be understood that after the two ends of the wire rope are respectively connected to the two sets of driving mechanisms 3, the wire rope is placed in the protective top plate 21 and the protective bottom plate 22. Under the action of the fixing component 23, the protective top plate 21 and the protective bottom plate 22 are connected. At the same time, under the action of the adjusting component 24, it can be suitable for wire ropes of different diameters. Subsequently, with the assistance of the protective top plate 21 and the protective bottom plate 22, the protection of the wire rope during the detection process is completed.

[0034] Specifically, in the actual operation process, when the relevant personnel test the tension of the wire rope, they connect one end of the wire rope to one of the driving mechanisms 3, and then open the protective top plate 21 from the protective bottom plate 22 through the hinge 25, and place the wire rope between the protective top plate 21 and the protective bottom plate 22, and then clamp the protective top plate 21 on the protective bottom plate 22, and fix the protective top plate 21 on the protective bottom plate 22 under the action of the fixing component 23. The tension of the wire rope is tested under the pulling of the two sets of driving mechanisms 3. When the wire rope reaches its limit and breaks, the protection of the testing personnel is completed under the action of the protective top plate 21 and the protective bottom plate 22. By taking strict protective measures during the wire rope testing process, the potential threat to the safety of the tester posed by the broken wire rope is effectively prevented.

[0035] In one embodiment of the present invention, Figure 1-Figure 2 As shown, the fixing assembly 23 may include a mounting plate 231 , an insert rod 232 , an insert block 233 , a pin rod 234 and a sliding block 235 .

[0036] Among them, the mounting plate 231 is fixedly connected to the protective top plate 21, the plug rod 232 is fixedly connected to the bottom end of the mounting plate 231, the plug block 233 is connected to the protective bottom plate 22, and the plug rod 232 is plugged into the plug block 233, and the pin rod 234 passes through the plug block 233 and is clamped with the plug rod 232.

[0037] As a possible situation, a handle may be installed on the front surface of the pin rod 234 to facilitate the insertion and removal of the pin rod 234 .

[0038] Specifically, the rod 232 is fixed under the action of the mounting plate 231, and the mounting plate 231 slides down into the plug block 233, and then the pin rod 234 passes through the plug block 233 and connects with the rod 232 to complete the fixation of the rod 232 in the plug block 233, thereby avoiding the situation where the protective top plate 21 is pushed away from the protective bottom plate 22 after the wire rope breaks.

[0039] The insert rod 232 is fixedly connected to the sliding block 235 , and a sliding groove 236 for the sliding block 235 to slide is formed on the front surface of the protective top plate 21 .

[0040] It can be understood that, under the action of the sliding block 235 and the sliding groove 236, the sliding of the mounting plate 231 is completed.

[0041] In one embodiment of the present invention, Figure 1-Figure 2 As shown, the adjustment assembly 24 may include an arc ring 241 , a spring 242 , an arc frame 243 and a ball 244 .

[0042] It should be noted that the spring 242 , the arc frame 243 and the balls 244 described in the above embodiment are all equidistantly distributed inside the arc ring 241 .

[0043] Among them, the arc ring 241 is fixedly connected to the protective top plate 21 and the protective bottom plate 22, the spring 242 is fixedly connected to the inside of the arc ring 241, one end of the spring 242 is fixedly connected to the arc frame 243, the ball 244 is rollingly connected to the inside of the arc frame 243, and one end of the ball 244 passes through the arc frame 243 and extends to the middle of the arc ring 241.

[0044] Specifically, after the steel wire rope is placed in the protective top plate 21 and the protective bottom plate 22, the spring 242 will be compressed along with the diameter of the steel wire rope, and under the action of the arc frame 243 and the ball 244, the deformation of the steel wire rope in the protective top plate 21 and the protective bottom plate 22 will not be affected.

[0045] In one embodiment of the present invention, Figure 1-Figure 2 As shown, the driving assembly 33 may include a motor 331 , a screw 332 , a sleeve 333 , a limiting plate 334 and a connecting plate 335 .

[0046] It should be noted that the two groups of driving components 33 described in the above embodiment are arranged in a relative structure.

[0047] Among them, the motor 331 is detachably mounted on one end of the auxiliary plate 32, the screw 332 is rotatably mounted above the auxiliary plate 32, the output end of the motor 331 is fixedly connected to the screw 332, the sleeve 333 is threadedly sleeved on the outside of the screw 332, the connecting plate 335 is fixedly connected to the sleeve 333, and the clamping detection component 34 is mounted on one side of the connecting plate 335.

[0048] It can be understood that the two ends of the wire rope are respectively connected to two sets of clamping detection components 34, and under the drive of the motor 331 and the screw 332, the sliding sleeve 333 and the connecting plate 335 are driven to move away from each other, and the tension of the wire rope is detected under the pulling of the clamping detection component 34.

[0049] The limiting plate 334 is fixedly connected to the bottom end of the sliding sleeve 333 , and a limiting groove for the limiting plate 334 to slide is formed at the top end of the auxiliary plate 32 .

[0050] It should be noted that, under the action of the limiting plate 334 and the limiting groove, the movement of the sliding sleeve 333 is limited.

[0051] In one embodiment of the present invention, Figure 1-Figure 2 As shown, the clamping detection assembly 34 may include a clamp 341 and a detector 342 .

[0052] It should be noted that the detector 342 described in the above embodiment may be a tension detection sensor.

[0053] The clamp 341 is installed on one side of the connecting plate 335 , and the detector 342 is installed on the inner side of the clamp 341 .

[0054] It can be understood that the steel wire rope is clamped by the clamp 341 , and the tension of the steel wire rope is detected by the detector 342 .

[0055] In summary, the wire rope detection device of the embodiment of the utility model completes the detection of the wire rope tension through the driving mechanism, and completes the protection of the wire rope during the detection process under the action of the protective mechanism. By taking strict protective measures during the wire rope testing process, the potential threat that the broken wire rope may pose to the safety of the tester is effectively prevented.

[0056] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without contradiction.

[0058] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A wire rope detection device, characterized in that: It includes a support plate, a protection mechanism and a driving mechanism, wherein: The driving mechanism is provided with two groups, and the two groups of the driving mechanism are respectively installed at the two ends of the top of the support plate, and the protection mechanism is arranged between the driving mechanisms. The driving mechanism includes a support rod, an auxiliary plate, a driving assembly and a clamping detection assembly, wherein: The support rod is fixedly connected to the support plate, the auxiliary plate is installed on the top of the support rod, the driving assembly is detachably installed on one end of the auxiliary plate, and the clamping detection assembly is installed on one side of the driving assembly; The protection mechanism is installed on the top of the support plate, and the protection mechanism includes a protection top plate, a protection bottom plate, a fixing component, an adjustment component and a hinge, wherein: The protective top plate is hinged to the protective bottom plate through the hinge, the protective bottom plate is fixedly connected to the support plate, the fixing assembly is installed on the top of the front surface of the protective top plate, and the protective top plate is clamped to the protective bottom plate through the fixing assembly, the interiors of the protective top plate and the protective bottom plate are both arc-shaped hollow structures, and both ends of the protective top plate and the protective bottom plate are fixedly connected with adjustment assemblies.

2. The wire rope detection device according to claim 1, characterized in that: The fixing assembly includes a mounting plate, an insert rod, an insert block, a pin rod and a sliding block, wherein: The mounting plate is fixedly connected to the protective top plate, the plug rod is fixedly connected to the bottom end of the mounting plate, the plug block is connected to the protective bottom plate, the plug rod is plugged into the plug block, and the pin rod passes through the plug block and is clamped with the plug rod; The insertion rod is fixedly connected to the sliding block, and a sliding groove for the sliding block to slide is provided on the front surface of the protective top plate.

3. The wire rope detection device according to claim 1, characterized in that: The adjustment assembly includes an arc ring, a spring, an arc frame and a ball, wherein: The arc ring is fixedly connected to the protective top plate and the protective bottom plate, the spring is fixedly connected to the inside of the arc ring, one end of the spring is fixedly connected to the arc frame, the ball is rollingly connected to the inside of the arc frame, and one end of the ball passes through the arc frame and extends to the middle of the arc ring.

4. The wire rope detection device according to claim 1, characterized in that: The driving assembly includes a motor, a screw, a sleeve, a limit plate and a connecting plate, wherein: The motor is detachably mounted on one end of the auxiliary plate, the screw is rotatably mounted above the auxiliary plate, the output end of the motor is fixedly connected to the screw, the sleeve is threadedly sleeved on the outside of the screw, the connecting plate is fixedly connected to the sleeve, and the clamping detection assembly is mounted on one side of the connecting plate; The limiting plate is fixedly connected to the bottom end of the sliding sleeve, and the top end of the auxiliary plate is provided with a limiting groove for the limiting plate to slide.

5. The wire rope detection device according to claim 4, characterized in that: The clamping detection assembly includes a clamp and a detector, wherein: The clamp is installed on one side of the connecting plate, and the detector is installed on the inner side of the clamp.

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