Rapid detection device for tooth toughness defect of hobbing cutter

By adopting adaptive bonding and rotary detection technology in the gear hobbing tooth detection device, the potential energy of the damping rod and spring can be used to realize the positioning of the gear hobbing tooth, and multi-faceted detection is achieved through the drive gear and the rotating table. The problems of low detection efficiency and inability to achieve three-dimensional detection in the prior art have improved detection efficiency and adaptability.

CN222299518UActive Publication Date: 2025-01-03HUNAN WALBO PRECISION TOOLS CO LTD
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Patent Information

Application Number
CN202420877149.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-03
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing tooth hobbing tool teeth detection methods are easily affected by external forces during laser detection, causing offset, and cannot achieve three-dimensional detection, and the detection efficiency is low, so the front and back of the tooth hobbing tool need to be frequently adjusted.

Method used

A fast detection device for tooth toughness defects of the hobbing tool is designed, using adaptive bonding fixation and rotation detection, so as to position the toothed tool teeth through the potential energy of the damping rod and the spring, and to achieve multi-faceted use of the driving gear and the rotating table. Testing, meets the requirements of three-dimensional inspection.

Benefits of technology

It realizes rapid positioning and multi-faceted detection of gear hobbing teeth, improves detection efficiency and adaptability, can adapt to gear hobbing teeth of different inner diameter sizes, meets the needs of three-dimensional inspection, and is convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hobbing cutter tooth detection, and discloses a hobbing cutter tooth toughness defect rapid detection device which comprises an equipment shell and a rotating table, and a limiting groove is formed in the top of the rotating table. According to the rapid detection device for the tooth toughness defect of the hobbing cutter, under the action of force, one attaching arc-shaped block gets close to the other fixed attaching arc-shaped block through potential energy of a damping rod and a spring, meanwhile, a guide column slides in a positioning sleeve shell in a guiding mode, and a guide rod on the side face of the attaching arc-shaped block slides in a clamping groove formed in the fixing sleeve shell; then positioning of the hobbing cutter teeth is completed through potential energy of the damping rod and the spring, then the tough defects are rapidly detected through laser of the laser detection probe fixedly installed in the connecting cover, and positioning and installation of the hobbing cutter teeth can be rapidly achieved in the whole operation process; and the hobbing cutter teeth with different inner diameter sizes can be correspondingly matched for use, and the overall adaptability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear hobbing cutter tooth detection, in particular to a gear hobbing cutter tooth toughness defect rapid detection device. Background Art

[0002] Before using the gear hobbing cutter, it is necessary to inspect the integrity of its surface to avoid tough defects, thereby preventing tooth deviation and waste of material. Most existing detection methods use laser scanning and then match it with existing templates to determine whether there are defects.

[0003] However, the following problems still exist in actual use:

[0004] Most existing detection methods directly place the gear hobbing cutter on the detection table. During the laser detection process, when affected by external forces, the gear hobbing cutter will be offset, resulting in the laser having nowhere to irradiate the detection part. At the same time, due to the limitations of the table itself, only one side of the gear hobbing cutter can be detected during the detection process, and the three-dimensional detection requirements cannot be displayed. As a result, during the detection process, the front and back sides of the gear hobbing cutter need to be constantly adjusted, which affects the detection effect and reduces the detection efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a rapid detection device for gear hobbing cutter tooth toughness defects, which has the advantages of adaptive fitting and fixing of gear hobbing cutter teeth and rotation detection, and solves the problems raised in the background technology.

[0006] The utility model provides the following technical solution: a rapid detection device for the toughness defects of gear hobbing cutters, comprising an equipment shell and a rotating table, a limiting groove is provided on the top of the rotating table, a group of sliders are fixedly connected inside the limiting groove, a fitting arc block is fixedly connected to the top of one group of sliders, a fixed sleeve is fixedly connected to the side of the fitting arc block, a damping rod and a spring are fixedly installed on one side of the inner wall of the fixed sleeve, another group of fitting arc blocks are fixedly connected to the side of the damping rod and the spring, another group of sliders are fixedly connected to the bottom of the other group of fitting arc blocks, and the sliders are fitted with the limiting grooves.

[0007] Preferably, a hollow groove is opened on the surface of the device shell, a fixed shaft is fixedly clamped inside the hollow groove cavity, a driving gear is fitted on the surface of the fixed shaft, an annular gear block is meshed on the surface of the driving gear, and a rotating table is fixedly installed inside the annular gear block.

[0008] Preferably, a positioning sleeve is fixedly connected to the side of the fitting arc block, a guide column is fitted inside the positioning sleeve, and another group of fitting arc blocks is fixedly connected to the side of the guide column.

[0009] Preferably, a limiting ring block is fixedly installed on the top of the device shell, a connecting cover is attached to the inner arc surface of the limiting ring block, and a plurality of laser detection probes are fixedly installed inside the connecting cover.

[0010] Preferably, a rotating rod is fixedly installed at the bottom end of the interior of the device shell, and a rotating table is fitted on the surface of the rotating rod, a snap-fit ​​groove is opened on the surface of the fixed sleeve shell, and a guide rod is fitted inside the snap-fit ​​groove, and a fitting arc block is fixedly connected to the side of the guide rod.

[0011] Preferably, the driving gear is provided with a plurality of insertion grooves, wherein a positioning rod is fitted inside a group of the insertion grooves, an extension plate is fitted on the surface of the positioning rod, and a side surface of the extension plate is fixedly connected to a device shell.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The device for quickly detecting the toughness defects of gear hobbing cutter teeth forms a fit and abutment force through the inner wall of the gear hobbing cutter teeth and the cavity of two fitting arc blocks. Under the action of the force, one of the fitting arc blocks approaches the other fixed fitting arc block through the potential energy of the damping rod and the spring. At the same time, the guide column forms a guided sliding inside the positioning sleeve, and the guide rod on the side of the fitting arc block slides inside the engaging groove opened in the fixed sleeve, and then the potential energy of the damping rod and the spring is used to complete the positioning of the gear hobbing cutter teeth, and then the toughness defects are quickly detected by the laser of the laser detection probe fixedly installed in the connecting cover. During the whole operation, the positioning and installation of the gear hobbing cutter teeth can be quickly realized, and the gear hobbing cutter teeth with different inner diameter sizes can be correspondingly adapted and used, and the overall adaptability is higher.

[0014] 2. The device for quickly detecting the toughness defects of gear hobbing cutters rotates on the surface of a fixed shaft through a driving gear. During the rotation, the rotating table fixedly installed inside the annular gear block is controlled to rotate through the meshing relationship. During the rotation, the rotating table forms a positioning rotation under the action of the bottom rotating rod. At the same time, the positioning rod inserted into the interior of the extension plate is engaged with the insertion groove provided in the driving gear to form an adjustable positioning. During the entire operation, the needs of multi-faceted detection during the detection process can be effectively realized, and the requirements of three-dimensional detection can be met. The various surfaces of the gear hobbing cutter can be continuously adjusted according to the detection requirements, and the operation is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the internal structure;

[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the local structure;

[0018] Figure 4 For this utility model Figure 2 Schematic diagram of the rotating table structure.

[0019] In the figure: 1. Equipment shell; 2. Empty slot; 3. Limiting ring block; 4. Connecting cover; 5. Laser detection probe; 6. Extension plate; 7. Positioning rod; 8. Turntable; 9. Limiting slot; 10. Slider; 11. Fitting arc block; 12. Fixed sleeve; 13. Guide rod; 14. Damping rod; 15. Spring; 16. Positioning sleeve; 17. Guide column; 18. Ring gear block; 19. Driving gear; 20. Fixed shaft; 21. Insertion slot. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4The invention discloses a rapid detection device for the toughness defect of a gear hobbing cutter tooth, comprising an equipment shell 1 and a rotating table 8. A limiting groove 9 is provided on the top of the rotating table 8. A group of sliders 10 are fixedly connected inside the limiting groove 9. A fitting arc block 11 is fixedly connected to the top of one group of sliders 10. The inner wall of the gear hobbing cutter tooth and the cavity of the two fitting arc blocks 11 are fitted and abutment force is formed. Under the action of the force, one of the fitting arc blocks 11 approaches the other fixed fitting arc block 11 through the potential energy of the damping rod 14 and the spring 15. At the same time, the guide column 17 forms a guided sliding inside the positioning sleeve 16, and the guide rod 13 on the side of the fitting arc block 11 slides inside the engaging groove provided in the fixed sleeve 12, thereby utilizing the potential energy of the damping rod 14 and the spring 15. After the positioning of the gear hobbing cutter teeth is completed, the toughness defects are quickly detected by the laser of the laser detection probe 5 fixedly installed in the connecting cover 4. During the whole operation, the positioning and installation of the gear hobbing cutter teeth can be quickly realized, and the gear hobbing cutter teeth with different inner diameters can be adapted and used accordingly. The overall adaptability is higher, and the side of the fitting arc block 11 is fixedly connected with a fixed sleeve shell 12, and a damping rod 14 and a spring 15 are fixedly installed on one side of the inner wall of the fixed sleeve shell 12. The side of the damping rod 14 and the spring 15 is fixedly connected with another group of fitting arc blocks 11, and the bottom of the other group of fitting arc blocks 11 is fixedly connected with another group of sliders 10, and the sliders 10 are fitted with the limit grooves 9. The surface of the equipment shell 1 is provided with an empty groove 2, and the interior of the cavity of the empty groove 2 is fixed. A fixed shaft 20 is clamped, and the driving gear 19 rotates on the surface of the fixed shaft 20. During the rotation, the rotating table 8 fixedly installed inside the annular gear block 18 is controlled to rotate through the meshing relationship. During the rotation, the rotating table 8 forms a positioning rotation under the action of the bottom rotating rod. At the same time, the positioning rod 7 inserted into the interior of the extension plate 6 is engaged with the insertion groove 21 provided in the driving gear 19 to form an adjustable positioning. During the entire operation, the needs of multi-faceted detection during the detection process can be effectively realized, and the requirements of three-dimensional detection can be met. The various surfaces of the gear hobbing cutter can be continuously adjusted according to the detection needs, and the operation is more convenient. The surface of the fixed shaft 20 is bonded with the driving gear 19, and the surface of the driving gear 19 is meshed with the annular gear block. 18, a rotating table 8 is fixedly installed inside the annular gear block 18, a positioning sleeve 16 is fixedly connected to the side of the arc block 11, a guide column 17 is attached to the inside of the positioning sleeve 16, and another group of arc blocks 11 are fixedly connected to the side of the guide column 17, a limiting ring block 3 is fixedly installed on the top of the device shell 1, a connecting cover 4 is attached to the inner arc surface of the limiting ring block 3, and a plurality of laser detection probes 5 are fixedly installed inside the connecting cover 4, a rotating rod is fixedly installed at the bottom end of the device shell 1, and the surface of the rotating rod is attached to the rotating table 8, a clamping groove is provided on the surface of the fixed sleeve 12, and a guide rod 13 is attached to the inside of the clamping groove, and the side of the guide rod 13 is fixedly connected to the arc block 11, and a plurality of insertion grooves 21 are provided on the driving gear 19,A positioning rod 7 is attached to the inside of one set of the insertion grooves 21, an extension plate 6 is attached to the surface of the positioning rod 7, and the side of the extension plate 6 is fixedly connected to the device shell 1.

[0022] Working principle: During the operation, the operator forms a fit and abutment force through the inner wall of the gear hobbing cutter teeth and the cavity of the two fitting arc blocks 11. Under the action of the force, one of the fitting arc blocks 11 approaches the other fixed fitting arc block 11 through the potential energy of the damping rod 14 and the spring 15. At the same time, the guide column 17 forms a guide slide inside the positioning sleeve 16, and the guide rod 13 on the side of the fitting arc block 11 slides inside the engaging groove opened in the fixed sleeve 12, and then the potential energy of the damping rod 14 and the spring 15 is used to complete the positioning of the gear hobbing cutter teeth, and then the laser of the laser detection probe 5 fixedly installed in the connecting cover 4 is used to quickly detect the toughness defects. The detection is carried out quickly. At the same time, the inner wall of the gear hobbing cutter teeth and the cavity of the two fitting arc blocks 11 form a fit and abutment force. Under the action of the force, one of the fitting arc blocks 11 approaches the other fixed fitting arc block 11 through the potential energy of the damping rod 14 and the spring 15. At the same time, the guide column 17 forms a guided sliding inside the positioning sleeve 16, and the guide rod 13 on the side of the fitting arc block 11 slides inside the engaging groove opened in the fixed sleeve 12, and then the potential energy of the damping rod 14 and the spring 15 is used to complete the positioning of the gear hobbing cutter teeth, and then the laser of the laser detection probe 5 fixedly installed in the connecting cover 4 is used to quickly detect the toughness defects.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid detection device for gear hobbing cutter tooth toughness defects, characterized in that: The invention comprises a device shell (1) and a rotating table (8), wherein a limiting groove (9) is provided on the top of the rotating table (8), wherein a group of sliders (10) are fixedly connected inside the limiting groove (9), wherein the top of one group of sliders (10) is fixedly connected to a fitting arc block (11), wherein the side of the fitting arc block (11) is fixedly connected to a fixed sleeve (12), wherein a damping rod (14) and a spring (15) are fixedly installed on one side of the inner wall of the fixed sleeve (12), wherein the side of the damping rod (14) and the spring (15) is fixedly connected to another group of fitting arc blocks (11), wherein the bottom of the other group of fitting arc blocks (11) is fixedly connected to another group of sliders (10), wherein the sliders (10) fit in with the limiting groove (9).

2. The device for rapid detection of gear hobbing cutter tooth toughness defects according to claim 1 is characterized in that: A hollow groove (2) is provided on the surface of the device shell (1); a fixed shaft (20) is fixedly clamped inside the cavity of the hollow groove (2); a driving gear (19) is fitted on the surface of the fixed shaft (20); an annular gear block (18) is meshed on the surface of the driving gear (19); and a rotating platform (8) is fixedly installed inside the annular gear block (18).

3. The device for rapid detection of gear hobbing cutter tooth toughness defects according to claim 1 is characterized in that: The side of the fitting arc block (11) is fixedly connected to a positioning sleeve (16), the interior of the positioning sleeve (16) is fitted with a guide column (17), and the side of the guide column (17) is fixedly connected to another group of fitting arc blocks (11).

4. The device for rapid detection of gear hobbing cutter tooth toughness defects according to claim 1 is characterized in that: A limiting ring block (3) is fixedly mounted on the top of the device shell (1); a connecting cover (4) is fitted on the inner arc surface of the limiting ring block (3); and a plurality of laser detection probes (5) are fixedly mounted inside the connecting cover (4).

5. The device for rapid detection of gear hobbing cutter tooth toughness defects according to claim 1, characterized in that: A rotating rod is fixedly installed at the bottom end of the interior of the device shell (1), and a rotating table (8) is fitted on the surface of the rotating rod. A snap-fit ​​groove is provided on the surface of the fixed sleeve shell (12), and a guide rod (13) is fitted inside the snap-fit ​​groove. A fitting arc block (11) is fixedly connected to the side of the guide rod (13).

6. The device for rapid detection of gear hobbing cutter tooth toughness defects according to claim 2, characterized in that: The driving gear (19) is provided with a plurality of insertion grooves (21), wherein a positioning rod (7) is fitted inside a group of the insertion grooves (21), an extension plate (6) is fitted on the surface of the positioning rod (7), and a side surface of the extension plate (6) is fixedly connected to a device shell (1).