Winding machine with function of timely collecting fallen parts

By designing a combination of collection disk and storage ring in the winding machine, and using the vibration mechanism of the servo motor and the vibration ball, the problem of difficult parts of the vertical winding machine is solved, and the automatic collection and convenient removal of parts is realized, improving the improvement of the results. The reuse efficiency of parts.

CN222300456UActive Publication Date: 2025-01-03HUBEI XINYAODA ELECTRIC CO LTD
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Patent Information

Application Number
CN202420880033.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-03
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The collection plate of the existing vertical winding machine is close to the rack, which makes it difficult for staff to take out the collected parts in time, affecting the reuse of the parts.

Method used

A winding machine with a collection disk and a storage ring is designed. The rotation shaft and the flower disk are rotated by a servo motor, and the vibration ball and bumps are used to vibrate the collection disk. Combined with the sliding mechanism of the storage ring and the connecting shaft, the parts are realized. Automatic collection and convenient removal.

Benefits of technology

It realizes timely collection and convenient removal of parts, preventing parts from being stuck on the surface of the collection plate, ensuring that parts slide smoothly into the storage ring, and making it easier for staff to continue to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding machine with a function of timely collecting fallen parts, which relates to the field of electrical technology and comprises a winding frame, a through hole is formed in the surface of the winding frame, three supporting legs are fixedly connected to the bottom of the winding frame, servo motors are fixedly connected to the inner sides of the three supporting legs, and the servo motors are fixedly connected to the inner sides of the three supporting legs. The output end of the servo motor is fixedly connected with a rotating shaft, and the upper end of the rotating shaft is fixedly connected with a faceplate; according to the winding machine with the function of collecting the fallen parts in time, a storage circular ring drives the lower sides of three connecting shafts to slide and extrude fixing clamping blocks, then the fixing clamping blocks slide out of annular clamping grooves, and then disassembly can be completed; a worker slides the storage circular ring downwards and breaks away from the surface of the collecting disc, so that internal parts can be taken out, after the collecting disc collects the fallen parts, the fallen parts automatically fall into the storage circular ring, and the worker can conveniently take out the collected parts in time.
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Description

Technical Field

[0001] The utility model relates to the field of electrical technology, in particular to a winding machine with the function of timely collecting dropped parts. Background Art

[0002] The vertical winding machine is a winding machine with a vertically set frame. It is commonly used to wind the coils of high-voltage transformers from 110 kV to 1000 kV. The winding mold is placed vertically on the faceplate of the vertical winding machine. The vertical winding machine drives the winding mold to rotate horizontally through the horizontal rotation of the faceplate to wind the coil. During the coil winding process, the operator needs to manually install a large number of parts, such as pads, support bars, pad chains, horns and paper tapes. Due to operator errors and other reasons, usually about 0.5%-1% of the parts will fall under the faceplate. These fallen parts are not collected in time, so they fall directly into the pit or the gap of the equipment, and are contaminated by dust and oil, causing waste, and may also affect the normal operation of the equipment.

[0003] The currently published patent: CN215527467U discloses a vertical winding machine, in which the coil is wound on a disc, the disc is arranged at the upper end of the frame, the collecting plate is fixed on the frame, and the diameter of the collecting plate is larger than the maximum diameter of the first through hole of the cover plate, so the collecting plate can collect all the parts that fall when the coil is wound in time. Therefore, through the setting of the collecting plate, the vertical winding machine can realize the timely collection of the fallen parts, avoiding waste and affecting the equipment due to the falling parts.

[0004] Based on the above search, it was found that the above patent has the following problems when in use: when the vertical winding machine is in use, through the setting of the collecting tray, the vertical winding machine can realize the timely collection of fallen parts to avoid waste and impact on the equipment due to fallen parts. Since the distance between the collecting tray and the frame is relatively close, when the collecting tray has collected the fallen parts, it is inconvenient for the staff to take out the collected parts in time, so it is inconvenient for the staff to continue to use the fallen parts. Utility Model Content

[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a winding machine with the function of collecting fallen parts in time, which can solve the problem that since the distance between the collecting plate and the frame is short, it is inconvenient for the staff to take out the collected parts in time after the collecting plate has collected the fallen parts.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding machine with the function of timely collecting fallen parts, comprising a winding frame, a through hole is opened on the surface of the winding frame, three supporting legs are fixedly connected to the bottom of the winding frame, a servo motor is fixedly connected to the inner side of the three supporting legs, the output end of the servo motor is fixedly connected to a rotating shaft, and the upper end of the rotating shaft is fixedly connected to a flower disc; a collecting device is arranged on the inner side of the three supporting legs, the collecting device comprises a collecting plate, the collecting plate is fixedly connected to the inner side of the three supporting legs, and a vibrating ball is fixedly connected to the inner wall of the collecting plate.

[0007] Preferably, the vibration balls are distributed equidistantly in a circle around the center of the collecting plate, and a protrusion is fixedly connected to the surface of the rotating shaft, and the surface of the protrusion is in contact with the surface of the vibration ball.

[0008] Preferably, three sleeves are fixedly connected to the surface of the collecting plate, connecting shafts are slidably sleeved inside the three sleeves, and storage rings are fixedly connected to the inner sides of the three connecting shafts.

[0009] Preferably, an annular groove is formed on the surface of the connecting shaft, and a fixed block is slidably connected to the interior of the sleeve, and the fixed block is slidably engaged in the annular groove.

[0010] Preferably, a pressure plate is slidably connected inside the shaft sleeve, and the pressure plate is fixedly connected to the surface of the fixed block.

[0011] Preferably, a spring is fixedly connected to the surface of the pressure plate, and one end of the spring away from the pressure plate is fixedly connected to the inner wall of the sleeve.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] (1) The winding machine has the function of collecting fallen parts in time. The storage ring drives the lower sides of the three connecting shafts to slide and squeeze the fixed block, so that the fixed block slides out of the inner part of the annular slot to complete the disassembly. The staff slides the storage ring downward and detaches it from the surface of the collection plate to take out the internal parts. When the collection plate has collected the fallen parts, it automatically falls into the interior of the storage ring, which is convenient for the staff to take out the collected parts in time, and thus it is more convenient for the staff to continue to use the fallen parts.

[0014] (2) The winding machine has the function of collecting fallen parts in time. The rotating shaft drives the disc to rotate and at the same time drives the protrusion to rotate and hit the surface of the vibrating ball. The collection plate vibrates by hitting the vibrating ball, and then the collection plate vibrates and shakes off the parts on the surface, preventing the parts from being stuck on the surface of the collection plate, thereby ensuring that the parts slide smoothly into the inside of the storage ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 This is a schematic diagram of the overall structure of a winding machine with the function of timely collecting dropped parts according to the utility model;

[0017] Figure 2 This is a schematic diagram of the bottom structure of a winding machine with the function of timely collecting fallen parts according to the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the collection tray of the utility model;

[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the shaft sleeve of the utility model.

[0020] Figure numerals: 1, winding rack; 2, through hole; 3, supporting leg; 4, servo motor; 5, rotating shaft; 6, disc; 7, collecting plate; 8, vibration ball; 9, bump; 10, bushing; 11, connecting shaft; 12, storage ring; 13, annular slot; 14, fixing block; 15, pressure plate; 16, spring. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0022] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0024] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0025] See also Figure 1-4 The utility model provides a technical solution: a winding machine with the function of timely collecting dropped parts, comprising a winding frame 1, a through hole 2 is opened on the surface of the winding frame 1, three supporting legs 3 are fixedly connected to the bottom of the winding frame 1, a servo motor 4 is fixedly connected to the inner side of the three supporting legs 3, a rotating shaft 5 is fixedly connected to the output end of the servo motor 4, and a faceplate 6 is fixedly connected to the upper end of the rotating shaft 5;

[0026] Among them, the inner sides of the three supporting legs 3 are fixedly connected with a collecting tray 7;

[0027] Among them, three sleeves 10 are fixedly connected to the surface of the collection plate 7, and connecting shafts 11 are slidably sleeved inside the three sleeves 10, and storage rings 12 are fixedly connected to the inner sides of the three connecting shafts 11;

[0028] The surface of the connecting shaft 11 is provided with an annular groove 13, and the interior of the shaft sleeve 10 is slidably connected with a fixed block 14, and the fixed block 14 is slidably connected to the interior of the annular groove 13;

[0029] The shaft sleeve 10 is internally slidably connected with a pressure plate 15, and the pressure plate 15 is fixedly connected to the surface of the fixed block 14;

[0030] A spring 16 is fixedly connected to the surface of the pressure plate 15 , and one end of the spring 16 away from the pressure plate 15 is fixedly connected to the inner wall of the shaft sleeve 10 .

[0031] When the winding machine with the function of collecting fallen parts in time is in use, the staff fixes the winding iron core to the surface of the disc 6 with bolts, starts the servo motor 4 and drives the rotating shaft 5 to rotate. The rotation of the rotating shaft 5 can drive the top disc 6 and the iron core to rotate and wind the coil. When the staff is fixing the iron core, if the parts fall, they can slide through the through hole 2 to the inside of the collecting tray 7. Since the surface of the collecting tray 7 is a conical inclined surface, the parts can automatically slide to the inside of the lower storage ring 12 by their own gravity. The staff slides the storage ring 12 downward, and the storage ring 12 drives the lower sides of the three connecting shafts 11 to slide and squeeze the fixed block 14, so that the fixed block 14 slides out of the annular groove 13 to complete the disassembly. The staff slides the storage ring 12 downward and detaches from the surface of the collecting tray 7 to take out the internal parts. When the collecting tray 7 has collected the fallen parts, it automatically falls into the inside of the storage ring 12, which is convenient for the staff to take out the collected parts in time, so it is more convenient for the staff to continue to use the fallen parts.

[0032] The inner wall of the collecting tray 7 is fixedly connected with a vibration ball 8, and the vibration balls 8 are distributed equidistantly in a circle around the center of the collecting tray 7;

[0033] A protrusion 9 is fixedly connected to the surface of the rotating shaft 5 , and the surface of the protrusion 9 is in contact with the surface of the vibration ball 8 .

[0034] When the rotating shaft 5 drives the disc 6 to rotate, it also drives the protrusion 9 to rotate and hit the surface of the vibrating ball 8. By hitting the vibrating ball 8, the collecting plate 7 vibrates, and then the collecting plate 7 vibrates and shakes off the parts on the surface, preventing the parts from getting stuck on the surface of the collecting plate 7, ensuring that the parts slide smoothly into the inside of the storage ring 12.

[0035] Working principle: The winding machine has the function of collecting fallen parts in time. If parts fall, they can slide into the inside of the collection tray 7 through the through hole 2. Since the surface of the collection tray 7 is a conical inclined surface, the parts can automatically slide into the inside of the lower storage ring 12 by their own gravity. The staff slides the storage ring 12 downward, and the storage ring 12 drives the lower side of the three connecting shafts 11 to slide and squeeze the fixed block 14, so that the fixed block 14 slides out of the annular groove 13 to complete the disassembly. The staff slides the storage ring 12 downward and detaches from the surface of the collection tray 7 to take out the internal parts. The rotating shaft 5 drives the disc 6 to rotate and at the same time drives the protrusion 9 to rotate and knock on the surface of the vibration ball 8. The collection tray 7 is vibrated by knocking the vibration ball 8, and then the collection tray 7 is vibrated and the parts on the surface are shaken off, preventing the parts from being stuck on the surface of the collection tray 7, ensuring that the parts slide smoothly into the storage ring 12.

[0036] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A winding machine with a function of timely collecting fallen parts, comprising a winding frame (1), a through hole (2) is opened on the surface of the winding frame (1), three supporting legs (3) are fixedly connected to the bottom of the winding frame (1), a servo motor (4) is fixedly connected to the inner side of the three supporting legs (3), a rotating shaft (5) is fixedly connected to the output end of the servo motor (4), and a faceplate (6) is fixedly connected to the upper end of the rotating shaft (5); characterized in that: A collecting device is arranged on the inner side of the three supporting legs (3), and the collecting device comprises a collecting tray (7). The collecting tray (7) is fixedly connected to the inner side of the three supporting legs (3), and a vibrating ball (8) is fixedly connected to the inner wall of the collecting tray (7).

2. A winding machine with the function of timely collecting dropped parts according to claim 1, characterized in that: The vibration balls (8) are distributed in a circular manner at equal intervals around the center of the collection plate (7); a protrusion (9) is fixedly connected to the surface of the rotating shaft (5); and the surface of the protrusion (9) is in contact with the surface of the vibration balls (8).

3. A winding machine with the function of timely collecting dropped parts according to claim 2, characterized in that: The surface of the collecting plate (7) is fixedly connected with three shaft sleeves (10), the interiors of the three shaft sleeves (10) are slidably sleeved with connecting shafts (11), and the inner sides of the three connecting shafts (11) are fixedly connected with storage rings (12).

4. A winding machine with the function of timely collecting dropped parts according to claim 3, characterized in that: An annular groove (13) is provided on the surface of the connecting shaft (11), and a fixed block (14) is slidably connected inside the shaft sleeve (10), and the fixed block (14) is slidably engaged inside the annular groove (13).

5. A winding machine with the function of timely collecting dropped parts according to claim 4, characterized in that: A pressure plate (15) is slidably connected inside the shaft sleeve (10), and the pressure plate (15) is fixedly connected to the surface of the fixed clamping block (14).

6. A winding machine with the function of timely collecting dropped parts according to claim 5, characterized in that: A spring (16) is fixedly connected to the surface of the pressure plate (15), and one end of the spring (16) away from the pressure plate (15) is fixedly connected to the inner wall of the shaft sleeve (10).