Arrangement assembly of dense buses
By using a layout box and an insulating positioning plate in the arrangement assembly of the dense busbar, combined with the limit cover, permanent magnet and slider, the problem of high busbar position offset and maintenance costs in small-scale production is solved, and the busbar is realized The stable installation and rapid replacement improves production efficiency and reduces maintenance costs.
Patent Information
- Application Number
- CN202422962063.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The intensive busbar has a high degree of automation in the production and processing, but it is not suitable for small-scale production, and it needs to be replaced as a whole when a single busbar is damaged, resulting in high maintenance costs.
A component including a layout box and an insulating positioning plate is designed to achieve stable installation and rapid replacement of the busbar through a limit cover, permanent magnet, slider and positioning suction cup, reducing maintenance difficulty.
Improves the processing efficiency and installation convenience of intensive busbars, allows for rapid replacement of single busbars, and reduces maintenance costs and operational complexity.
Smart Images

Figure CN222301376U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dense busbars, and in particular relates to an arrangement component of dense busbars. Background Art
[0002] The dense busbar is a power transmission device widely used in the industrial field. By integrating multiple wires on a trunk, it effectively transmits electric energy to various terminal devices, greatly simplifying the wiring and maintenance of the power transmission system. The structure of the dense busbar is usually made of copper or aluminum, with very high conductivity, which can reduce voltage drop and power loss, improve the efficiency of the system, can be flexibly assembled and installed, reduce failure rate and maintenance cost, have small resistance, inductance and capacitance characteristics, reduce electromagnetic interference, and is widely used in various industrial fields to meet the requirements of large current transmission, long-distance transmission and high reliability. During the production and processing of the dense busbar, it is necessary to arrange and position multiple busbars so that the multiple busbars are relatively flush to ensure the convenience of the busbar when in use. The arrangement and installation of the busbar by arranging components can greatly improve the production and processing efficiency of the busbar, but it still has the following disadvantages in actual use:
[0003] 1. The utility model with publication number CN219498873U discloses a dense high-voltage cast bus duct, wherein a positioning assembly is provided between the interior of the insulating cast body and the surface of the busbar, and two groups of connecting rods symmetrically arranged in a linear array and equidistantly arranged are fixedly connected to the bottom of the insulating cast body. After the arrangement assembly arranges and installs multiple busbars, the multiple busbars are usually inseparable from the bus duct. When a single busbar is damaged, the dense busbar needs to be replaced as a whole, and the maintenance cost is high;
[0004] 2. When arranging a large number of busbars, it is usually done manually by the staff. Although the arrangement components can assist the staff in the arrangement process, manual operation will inevitably cause the busbar position to shift due to jitter and other reasons. The arrangement components with accurate positioning are mostly highly automated, or the loading and unloading operations are cumbersome, which makes them difficult to apply to the arrangement of small-scale busbars. Utility Model Content
[0005] The utility model aims to provide an arrangement component for a dense busbar, which solves the problem that the arrangement component usually has a high degree of automation or is cumbersome to operate in order to ensure the accuracy of the arrangement processing position through an arrangement box and an insulating positioning plate, and is not suitable for small-scale production. Moreover, the processed dense busbar is one-piece, and when a single busbar is damaged, it can only be replaced as a whole, resulting in high maintenance costs.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses a dense busbar arrangement component, comprising an arrangement box and an insulating positioning plate, wherein the top of the arrangement box is rotatably clamped with a limited cover, the bottom of the arrangement box is clamped and fixed with a permanent magnet, a plurality of insulating positioning plates are slidably clamped in the arrangement box, one side of each insulating positioning plate is rotatably clamped with an insulating positioning cover, and a plurality of positioning suckers are clamped and fixed on the inner side of the insulating positioning cover;
[0008] The multiple insulating positioning plates can be limited by the arrangement box and the limiting cover to prevent the insulating positioning plates and the busbar from being separated from the arrangement box, thereby ensuring the stability of the dense busbar when in use. The insulating positioning plates can be adsorbed and positioned by permanent magnets, which is convenient for connecting the insulating positioning plates and the arrangement box and improving the convenience of loading and unloading. When installing and arranging multiple busbars with the arrangement assembly, it is only necessary to insert the busbar through the edge positioning plate, and then close the insulating positioning cover. The busbar is adsorbed and positioned by the positioning suction cup to keep the connection between the busbar and the insulating positioning plate stable, and then the insulating positioning plate is inserted. In the layout box, after the required number of insulating positioning plates and busbars are plugged into the layout box, the limit cover is closed, and the multiple busbars are pushed to make one end of them flush, thus completing the installation and layout of the dense busbars. The structure is simple and the operation is convenient. The layout assembly can arrange a large number of busbars and install and fix a large number of busbars in the busbar duct simultaneously, thereby improving the processing efficiency of the dense busbars. At the same time, after the dense busbars have been used for a certain period of time, when a single busbar is damaged, the damaged single busbar can be quickly taken out by opening the limit cover, and there is no need to replace the dense busbar as a whole, thereby reducing maintenance costs.
[0009] Furthermore, the second limiting frames are welded and fixed at both ends of the arrangement box, the first limiting frames are welded and fixed at both ends of the bottom of the limiting cover, and the first limiting frame is suspended from the top of the second limiting frame;
[0010] The upper and lower sides of the insulating positioning plate can be limited by the layout box and the limit cover, and the left and right ends of the insulating positioning plate can be limited by the first limit frame and the second limit frame, so as to prevent the insulating positioning plate and the busbar from being separated from the layout box and ensure the stability of the dense busbar during use.
[0011] Furthermore, a plurality of slide bars are arranged in the arrangement box, and the plurality of slide bars are attached to the top of the permanent magnet, and the plurality of slide bars are clamped and fixed between the two second limit frames;
[0012] The position of the insulating positioning plate in the layout box can be limited by the sliding rod, and the insulating positioning plate can be adsorbed by the permanent magnet, which facilitates the connection between the insulating positioning plate and the layout box and improves the convenience of loading and unloading.
[0013] Furthermore, a slide groove is provided in the center of the bottom of each insulating positioning plate, and adsorption plates are fixedly connected to both sides of the bottom of each insulating positioning plate, one of the sliding rods is inserted into the inner side of the slide groove of an insulating positioning plate, and the adsorption plate of the insulating positioning plate is attached to the top of the permanent magnet;
[0014] When the required number of insulating positioning plates and busbars are plugged into the layout box, close the limit cover and push the multiple busbars to make one end of them flush, thus completing the installation and layout of the dense busbars. The structure is simple and the operation is convenient. The layout assembly can arrange a large number of busbars and install and fix a large number of busbars in the busbar duct simultaneously, thereby improving the processing efficiency of the dense busbars. At the same time, after the dense busbars have been used for a certain period of time, when a single busbar is damaged, the damaged single busbar can be quickly taken out by opening the limit cover. There is no need to replace the dense busbar as a whole, thereby reducing maintenance costs.
[0015] Furthermore, a heat-conducting silicone sheet is clamped and fixed inside each of the insulating positioning plates, a plurality of heat dissipation holes are formed through one end of each of the insulating positioning plates, and a card slot is formed on the top of the inner side of each of the insulating positioning plates;
[0016] When the dense busbar is in use, the heat generated by the busbar is conducted to the insulating positioning plate through the thermally conductive silicone sheet. The heat dissipation area of the insulating positioning plate can be greatly increased through the heat dissipation holes, thereby improving the heat dissipation efficiency and allowing the heat generated by the busbar to be quickly discharged, thus preventing the busbar from being affected in normal use due to overheating.
[0017] Furthermore, sealing pads are bonded and fixed at both ends of one side of each insulating positioning cover, a clamping block is welded and fixed at the top of one side of each insulating positioning cover, the clamping block is clamped to the inner side of the clamping slot, the sealing pad is attached to one side of the insulating positioning plate, and the positioning suction cup is located between the insulating positioning cover and the thermal conductive silicone sheet;
[0018] When installing and arranging the busbar, insert the busbar into the insulating positioning plate, and make one end of it fit the bottom of the insulating positioning plate, turn and close the insulating positioning cover to make the positioning suction cup adsorb on one side of the busbar, so that the connection between the busbar and the insulating positioning plate remains stable. The operation is simple and convenient, and the busbar and the insulating positioning plate can be installed in advance, and then a certain number of busbars can be connected to the arrangement box as needed, thereby improving production efficiency.
[0019] The utility model has the following beneficial effects:
[0020] 1. The utility model solves the problem that after the arrangement components arrange and install multiple busbars, the multiple busbars are usually unable to be separated from the bus duct. When a single busbar is damaged, the dense busbar needs to be replaced as a whole, which results in high maintenance costs. When arranging and installing the busbars, the multiple busbars are positioned in multiple insulating positioning plates, and then the multiple insulating positioning plates are plugged into the arrangement box, and the insulating positioning plates are limited by sliding rods, arrangement boxes and limiting covers. The installation operation is simple and convenient. When a single busbar is damaged, the limiting cover is opened and the corresponding insulating positioning plate is taken out. The insulating positioning cover is opened and the damaged busbar is replaced. There is no need to replace the dense busbar as a whole, nor is there any need to disassemble the arrangement box after installation and positioning, thereby reducing the difficulty and cost of maintenance.
[0021] 2. The utility model solves the problem that when arranging a large number of busbars, it is usually manual operation by staff. Although the arrangement components can assist staff in the arrangement processing, manual operation will inevitably cause the busbar position to shift due to jitter and other reasons, and the arrangement components with accurate positioning are mostly highly automated, or the loading and unloading operations are relatively cumbersome, and are difficult to be applied to the arrangement processing of small-scale busbars. When arranging and installing the busbars, it is only necessary to insert the busbars through the insulating positioning plate, and make one end of it fit to the bottom of the insulating positioning plate, turn and close the insulating positioning cover so that the positioning suction cup is adsorbed on one side of the busbar, and then insert the required number of insulating positioning plates and busbars into the arrangement box, close the limit cover, and push multiple busbars to make one end of them flush, so as to complete the installation and arrangement of the dense busbars. The structure is simple and the operation is convenient. The arrangement component can arrange a large number of busbars and install and fix a large number of busbars in the busbar duct simultaneously, thereby improving the processing efficiency of the dense busbars. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural effect diagram of the utility model;
[0023] Figure 2 This is a structural diagram of the layout box of the utility model;
[0024] Figure 3 It is a side view of the insulating positioning plate of the utility model;
[0025] Figure 4 This is a diagram of the internal structure of the insulating positioning plate of the utility model.
[0026] Reference numerals:
[0027] 1. Arrangement box; 101. Limit cover; 102. First limit frame; 103. Permanent magnet; 104. Second limit frame; 105. Slide rod; 2. Insulation positioning plate; 201. Insulation positioning cover; 202. Heat dissipation hole; 203. Sealing pad; 204. Slide groove; 205. Adsorption plate; 206. Thermal conductive silicone sheet; 207. Block; 208. Slot; 209. Positioning suction cup. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] See also Figure 1-4 As shown, the utility model is a dense busbar arrangement component, including an arrangement box 1 and an insulating positioning plate 2, the top of the arrangement box 1 is rotatably clamped with a limited cover 101, the bottom of the arrangement box 1 is clamped and fixed with a permanent magnet 103, a plurality of insulating positioning plates 2 are slidably clamped in the arrangement box 1, one side of each insulating positioning plate 2 is rotatably clamped with an insulating positioning cover 201, and a plurality of positioning suction cups 209 are clamped and fixed on the inner side of the insulating positioning cover 201;
[0030] Open the insulating positioning cover 201 and insert a single busbar into the insulating positioning plate 2, and make one side of the busbar fit against the thermal conductive silicone sheet 206, rotate and close the insulating positioning cover 201, and at the same time make the positioning suction cup 209 fit and adsorb on one side of the busbar. After a large number of busbars and the insulating positioning plate 2 are connected, take a suitable number of insulating positioning plates 2 with busbars installed according to production needs, open the limiting cover 101 and insert the insulating positioning plate 2 into the arrangement box 1 through the sliding rod 105, and adsorb and position the insulating positioning plate 2 through the permanent magnet 103. After a specified number of insulating positioning plates 2 are inserted into the arrangement box 1, rotate and close the limiting cover 101, and push multiple busbars to make one end of them flush, to complete the installation and arrangement of the dense busbars. After the dense busbars have been used for a certain period of time, when a single busbar is damaged, open the limiting cover 101 to quickly take out the insulating positioning plate 2 containing the damaged busbar, and open the insulating positioning cover 201 to replace the busbar.
[0031] Among them Figure 1-2 As shown, the second limiting frames 104 are welded and fixed at both ends of the arrangement box 1, the first limiting frames 102 are welded and fixed at both ends of the bottom of the limiting cover 101, the first limiting frame 102 is suspended from the top of the second limiting frame 104, and a plurality of sliding rods 105 are arranged in the arrangement box 1, the plurality of sliding rods 105 are attached to the top of the permanent magnet 103, and the plurality of sliding rods 105 are clamped and fixed between the two second limiting frames 104;
[0032] When the insulating positioning plate 2 with the busbar installed and the layout box 1 are installed and connected, the limit cover 101 is opened, and the multiple insulating positioning plates 2 are positioned by multiple sliding rods 105 so that the multiple busbars are relatively parallel. At the same time, the insulating positioning plates 2 are adsorbed by permanent magnets 103 to ensure relative stability during installation. After a specified number of insulating positioning plates 2 are installed in the layout box 1, the limit cover 101 is rotated to close, and one end of the busbar is pushed to keep the other ends of the multiple busbars flush, thereby completing the installation and layout of the dense busbars. After the dense busbars have been used for a certain period of time, when a single busbar is damaged, the limit cover 101 is opened to quickly take out the insulating positioning plate 2 containing the damaged busbar, and replace the busbar.
[0033] Among them Figure 1 , 3 As shown in , 4, a slide groove 204 is provided at the center of the bottom of each insulating positioning plate 2, and adsorption plates 205 are fixedly connected on both sides of the bottom of each insulating positioning plate 2. A slide rod 105 is inserted into the inner side of the slide groove 204 of an insulating positioning plate 2, and the adsorption plate 205 of the insulating positioning plate 2 is attached to the top of the permanent magnet 103. A thermal conductive silicone sheet 206 is fixedly connected to each insulating positioning plate 2, and a plurality of heat dissipation holes 202 are provided through one end of each insulating positioning plate 2. A card slot 208 is provided at the top of the inner side of each insulating positioning plate 2. A sealing gasket 203 is adhesively fixed to both ends of one side of each insulating positioning cover 201, and a card block 207 is welded and fixed to the top of one side of each insulating positioning cover 201. The card block 207 is attached to the inner side of the card slot 208, and the sealing gasket 203 is attached to one side of the insulating positioning plate 2. The positioning suction cup 209 is located between the insulating positioning cover 201 and the thermal conductive silicone sheet 206.
[0034] When installing and arranging the busbar, the busbar is inserted into the insulating positioning plate 2, and one end of the busbar is attached to the bottom of the insulating positioning plate 2, and one side of the busbar is attached to the thermally conductive silicone sheet 206. The insulating positioning cover 201 is turned and closed to make the clamping block 207 engage with the inner side of the clamping slot 208. At the same time, the positioning suction cup 209 is adsorbed on one side of the busbar to keep the connection between the busbar and the insulating positioning plate 2 stable. When the intensive busbar is used, the heat generated by the busbar is conducted to the insulating positioning plate 2 through the thermally conductive silicone sheet 206, and the heat dissipation area of the insulating positioning plate 2 is greatly increased through the heat dissipation holes 202, so that the heat generated by the busbar is quickly discharged, avoiding the normal use of the busbar being affected by overheating.
[0035] The specific working principle of the utility model is as follows: when installing and connecting the busbar and the insulating positioning plate 2, take a busbar and insert it into the insulating positioning plate 2, and make the distances between the two ends of the busbar and the two ends of the insulating positioning plate 2 close to each other, make one end of the busbar fit to the bottom of the insulating positioning plate 2, and make one side of it fit to the thermal conductive silicone sheet 206, turn and close the insulating positioning cover 201 so that the clamping block 207 is clamped to the inner side of the clamping groove 208, and at the same time make the positioning suction cup 209 adsorbed on one side of the busbar, when arranging and installing the busbar, take a suitable number of insulating positioning plates 2 with busbars installed according to production needs, open the limit cover 101, and position multiple insulating positioning plates 2 through multiple sliding rods 105 , so that multiple busbars are relatively parallel, and at the same time, the insulating positioning plate 2 is adsorbed by the permanent magnet 103 to ensure relative stability during installation. After the specified number of insulating positioning plates 2 are installed in the arrangement box 1, the limit cover 101 is rotated to close, and one end of the busbar is pushed to keep the other ends of the multiple busbars flush, and the installation and arrangement of the dense busbars are completed. When the dense busbars are in use, the heat generated by the busbars is conducted to the insulating positioning plate 2 through the thermally conductive silicone sheet 206, and the heat is quickly discharged through the heat dissipation holes 202. After the dense busbars have been used for a certain period of time, when a single busbar is damaged, the limit cover 101 is opened to quickly take out the insulating positioning plate 2 containing the damaged busbar, and the busbar is replaced.
[0036] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A dense busbar arrangement assembly, comprising an arrangement box (1) and an insulating positioning plate (2), characterized in that: The top of the arrangement box (1) is rotatably engaged with a limit cover (101), the bottom of the arrangement box (1) is engaged with a permanent magnet (103), a plurality of insulating positioning plates (2) are slidably engaged with the arrangement box (1), one side of each insulating positioning plate (2) is rotatably engaged with an insulating positioning cover (201), and a plurality of positioning suction cups (209) are engaged with the inner side of the insulating positioning cover (201).
2. The dense busbar arrangement assembly according to claim 1, characterized in that: The second limiting frames (104) are welded and fixed at both ends of the arrangement box (1), and the first limiting frames (102) are welded and fixed at both ends of the bottom of the limiting cover (101), and the first limiting frame (102) is suspended from the top of the second limiting frame (104).
3. The dense busbar arrangement assembly according to claim 2, characterized in that: A plurality of slide bars (105) are arranged in the arrangement box (1), the plurality of slide bars (105) are attached to the top of the permanent magnet (103), and the plurality of slide bars (105) are clamped and fixed between the two second limiting frames (104).
4. The arrangement assembly of a dense busbar according to claim 3, characterized in that: A sliding groove (204) is provided at the center of the bottom of each insulating positioning plate (2), and adsorption plates (205) are clamped and fixed on both sides of the bottom of each insulating positioning plate (2). One of the sliding rods (105) is plugged into the inner side of the sliding groove (204) of an insulating positioning plate (2), and the adsorption plate (205) of the insulating positioning plate (2) is attached to the top of the permanent magnet (103).
5. The dense busbar arrangement assembly according to claim 1, characterized in that: A heat-conducting silicone sheet (206) is clamped and fixed inside each of the insulating positioning plates (2), a plurality of heat dissipation holes (202) are provided through one end of each of the insulating positioning plates (2), and a clamping slot (208) is provided at the top of the inner side of each of the insulating positioning plates (2).
6. The dense busbar arrangement assembly according to claim 5, characterized in that: Each insulating positioning cover (201) has sealing pads (203) bonded and fixed at both ends of one side, and each insulating positioning cover (201) has a clamping block (207) welded and fixed at the top of one side, the clamping block (207) is clamped to the inner side of the clamping slot (208), the sealing pad (203) is attached to one side of the insulating positioning plate (2), and the positioning suction cup (209) is located between the insulating positioning cover (201) and the thermally conductive silicone sheet (206).
