Miniaturized cutting and paving machine transmission system
By independentizing the hydraulic station and optimizing the transmission structure, the design of the transmission system of the miniaturized cutting paver is achieved, and the problem of large harvesters being inaccessible in the southern hilly areas is solved, and efficient harvesting between sugarcane ridges is achieved.
Patent Information
- Application Number
- CN202420045803.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-08
AI Technical Summary
The existing large combined harvesters cannot harvest sugarcane in uneven or narrow fields in the hilly areas in the southern region, and the traditional mechanical transmission system is complex and huge, making it difficult to achieve miniaturization.
A small-sized cutting paver transmission system was designed. By independent of the hydraulic station, the gearbox only needs to bear the walking power, reduce the volume and weight of the gearbox, and optimize the transmission structure through the relay shaft and the transmission belt to achieve the sugar cane. Harvest among the ridges.
It realizes a lighter and compact device, which can efficiently harvest between ridges, reduces the overall volume and weight, and adapts to the needs of narrow spaces.
Smart Images

Figure CN222302457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of agricultural automation production, in particular to a miniaturized mowing and paving machine transmission system. Background Art
[0002] Sugarcane harvesting is divided into manual harvesting and mechanical harvesting. Manual harvesting requires manual cutting, leaf stripping and baling, and manual harvesting efficiency is low; mechanical harvesting usually uses large combine harvesters for harvesting, which has high harvesting efficiency, but high investment costs, large working space required, and is greatly affected by terrain and weather. Especially in the hilly areas in the south, large combine harvesters cannot enter uneven fields or narrow fields for harvesting. Sugarcane is generally planted on ridges, and there is space between sugarcane ridges. Large harvesters cannot use the space between ridges for harvesting. Therefore, there is an urgent need for a miniaturized harvester that can enter the ridges for harvesting. However, traditional large harvesters mainly use mechanical transmission to drive the gearbox to achieve the movement of the working device, which has the problems of complex and large structure, and it is difficult to achieve miniaturization. Summary of the invention
[0003] The utility model aims to provide a miniaturized mower-paving machine transmission system with a small overall volume, which can realize the harvesting of sugarcane ridges.
[0004] The transmission system of a miniaturized mowing and paving machine includes: a power source; a relay shaft; a hydraulic station; a gearbox; a traveling device; a first transmission belt and a second transmission belt; wherein the first transmission belt connects the output shaft of the power source and the relay shaft, the relay shaft is connected to the hydraulic pump of the hydraulic station, the second transmission belt connects the relay shaft and the input shaft of the gearbox, and the output shaft of the gearbox is connected to the traveling device.
[0005] In one of the embodiments, the input shaft of the hydraulic pump serves as the relay shaft.
[0006] In one embodiment, the relay shaft is provided with relay pulley 1 and relay pulley 2, the output shaft of the power source is provided with a driving pulley, the input shaft of the gearbox is provided with a variable speed pulley, the first transmission belt connects the driving pulley and the relay pulley 1, and the second transmission belt connects the relay pulley 2 and the variable speed pulley.
[0007] In one embodiment, the transmission system of the miniaturized mowing and paving machine also includes a tensioning device, which includes a support arm, a rotating shaft, and a lifting rod. One end of the support arm is installed on the rotating shaft, and the other end is provided with a tensioning wheel. The lifting rod is connected between the two ends of the support arm.
[0008] In one of the embodiments, the rotating shaft is located between the first transmission belt and the second transmission belt, and the tensioning device includes two support arms, each of which is equipped with a lifting rod, wherein the tensioning wheel of one of the support arms abuts against the first transmission belt, and the tensioning wheel of the other support arm abuts against the second transmission belt.
[0009] In one embodiment, the power source, the hydraulic station, and the gearbox are arranged in sequence from the front to the rear of the vehicle.
[0010] In one of the embodiments, the walking device includes a crawler track and a guide wheel for tensioning the crawler track, and the output shaft of the gearbox is provided with a driving wheel, and the driving wheel is engaged and docked with the crawler track.
[0011] In one embodiment, the input shaft and the output shaft of the gearbox are arranged in sequence from the front to the rear of the vehicle.
[0012] In one embodiment, the transmission system of the miniaturized mowing and paving machine also includes a driving position, and the driving position is mounted on the gearbox.
[0013] In one embodiment, the crawler track is a triangular crawler track, and the driving wheel is located at the top of the triangle and stored under the driving position.
[0014] Compared with the prior art, the advantages of the miniaturized mowing and paving machine transmission system of the utility model are:
[0015] The utility model separates the hydraulic station from the rear end of the gearbox so that the gearbox only needs to bear the walking power, which greatly reduces the power of the gearbox. Therefore, a lighter and smaller gearbox can be designed, the overall volume and weight of the equipment can be reduced, and a smaller width can be achieved so that it can be harvested between ridges.
[0016] The present invention will become more clear through the following description in conjunction with the accompanying drawings, which are used to explain the embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the transmission system of the miniaturized mowing and paving machine according to the embodiment of the utility model;
[0019] Figure 2It is a cross-sectional structural schematic diagram of a transmission system of a miniaturized mowing and paving machine according to an embodiment of the utility model;
[0020] Figure 3 yes Figure 2 A partial enlarged schematic diagram of
[0021] Figure 4 It is a top view structural schematic diagram of the transmission system of the miniaturized mowing and paving machine according to an embodiment of the utility model.
[0022] Among them, 1. power source, 2. relay shaft, 3. hydraulic station, 4. gearbox, 5. walking device, 6. first transmission belt, 7. second transmission belt, 8. relay pulley 1, 9. relay pulley 2, 10. driving pulley, 11. speed change pulley, 12. tensioning device, 13. rotating shaft, 14. support arm, 15. lifting rod, 16. tensioning wheel, 18. crawler track, 19. guide wheel, 20. driving wheel, 21. driving position, 22. hydraulic pump, 23. output shaft of power source, 24. input shaft of hydraulic pump, 25. input shaft of gearbox, 26. output shaft of gearbox. DETAILED DESCRIPTION
[0023] Embodiments of the present invention will now be described with reference to the accompanying drawings.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] like Figure 1-4As shown, the transmission system of the miniaturized mower and paving machine in this embodiment includes: a power source 1; a relay shaft 2; a hydraulic station 3; a gearbox 4; a traveling device 5; a first transmission belt 6 and a second transmission belt 7; wherein the first transmission belt 6 connects the output shaft 23 of the power source 1 and the relay shaft 2, the relay shaft 2 is connected to the hydraulic pump 22 of the hydraulic station 3, the second transmission belt 7 connects the relay shaft 2 and the input shaft 25 of the gearbox 4, and the output shaft 26 of the gearbox 4 is connected to the traveling device 5. In this embodiment, the power source 1 is a fossil energy engine, but is not limited to this embodiment, and can also be a power source of an electric motor or other new energy sources. This embodiment also includes a harvesting device, and the hydraulic station 3 drives the harvesting device to harvest sugarcane. For example, the harvesting device is a rotary cutter arranged at the tail of the mower and paving machine, and the rotary cutter is driven by a hydraulic motor. The hydraulic station 3 drives the hydraulic motor to rotate, and the power source 1 provides power for the mower and paving machine to travel and the harvesting device to harvest sugarcane.
[0027] The transmission mode of the traditional harvester is that the power source 1 transmits power to the traveling device 5 and the harvesting device after passing through the gearbox 4, and the gearbox 4 bears all the power output. In this way, a high-power gearbox 4 needs to be designed, which is very large and not suitable for small mowers. In this embodiment, the power output by the power source 1 is distributed to the hydraulic station 3 and the gearbox 4 through the relay shaft 2. The hydraulic station 3 bears the power of the harvesting device, and the gearbox 4 only needs to bear the power of the traveling device 5. The mower is usually transported to the field by a trailer and then goes to the field for harvesting. Its traveling power is small. The design of the utility model greatly reduces the size of the gearbox 4, thereby greatly reducing the overall size of the mower, making it more conducive to harvesting between ridges.
[0028] In this embodiment, the input shaft 24 of the hydraulic pump 22 of the hydraulic station 3 is directly used as the relay shaft 2. This can save a transmission stage and further reduce the volume of the entire system, but is not limited to this embodiment, and other methods can also be used to connect the relay shaft 2 and the hydraulic station 3.
[0029] The relay shaft 2 is provided with a relay pulley 1 8 and a relay pulley 2 9, the output shaft 23 of the power source 1 is provided with a driving pulley 10, the input shaft 25 of the gearbox 4 is provided with a speed change pulley 11, the first transmission belt 6 connects the driving pulley 10 and the relay pulley 1 8, and the second transmission belt 7 connects the relay pulley 2 9 and the speed change pulley 11.
[0030] like Figure 3 As shown, this embodiment further includes a tensioning device 12, which includes a support arm 14, a rotating shaft 13, and a lifting rod 15. One end of the support arm 14 is mounted on the rotating shaft 13, and the other end is provided with a tensioning wheel 16. The lifting rod 15 is connected between the two ends of the support arm 14. The support arm 14 can rotate relative to the first transmission belt 6 or the second transmission belt 7 by relying on the rotating shaft 13, so as to press and tension the first transmission belt 6 or the second transmission belt 7.
[0031] The first transmission belt 6 and the second transmission belt 7 are located on both sides of the relay shaft 2, the rotating shaft 13 is located between the first transmission belt 6 and the second transmission belt 7, the tensioning device 12 includes two support arms 14, each support arm 14 is equipped with a lifting rod 15, the tensioning wheel 16 of one support arm 14 abuts against the first transmission belt 6, and the tensioning wheel 16 of the other support arm 14 abuts against the second transmission belt 7. Figure 4 As shown, the relay pulley 1 8 is close to the relay pulley 2 9, and the two support arms 14 in the tensioning device 12 share a rotating shaft 13, further reducing the volume. Figure 2 , 3 As shown, the first transmission belt 6 and the second transmission belt 7 are in an inverted V shape, and the tensioning device 12 is located inside the inverted V shape, which saves space for the tensioning device 12 and can compress the distance from the front to the rear of the vehicle. Even if the sharp corners of the inverted V shape protrude upward, the setting of the driving position 21 allows the driver's legs to straddle both sides of the inverted V shape, similar to the posture of riding a horse. On the basis of saving space, it can not only increase the stability of the ride, but also does not affect the normal operation of the driver.
[0032] like Figure 1 , 2 As shown in Figures 1 and 4, the power source 1, the hydraulic station 3, and the gearbox 4 are arranged in sequence from the front to the rear of the vehicle. The transmission scheme of this embodiment is adopted, the hydraulic station 3 is located between the power source 1 and the gearbox 4, and the main power mechanism is arranged in the center of the mower and paving machine, and the driver sits on it, which not only conforms to the transmission connection structure of this embodiment, but also facilitates the setting of the driving position 21 that conforms to the driver's ergonomics, and can further reduce the overall volume and save space.
[0033] The walking device 5 includes a crawler track 18 and a guide wheel 19 for tensioning the crawler track 18 . A plurality of guide wheels 19 may be provided as required. The output shaft 26 of the gearbox 4 is provided with a driving wheel 20 , which is meshed and docked with the crawler track 18 .
[0034] The input shaft 25 and the output shaft 26 of the gearbox 4 are arranged in sequence from the front to the rear of the vehicle.
[0035] This embodiment further includes a driving seat 21 , which is mounted on the gearbox 4 .
[0036] In this embodiment, the crawler 18 is a triangular crawler, which is stretched into a triangle by the guide wheel 19 and the drive wheel 20. The drive wheel 20 is located at the top of the triangle and is stored under the driver's seat 21. Figure 1 As shown, the triangular crawler is approximately an oblique triangle, the top of the triangular crawler is inclined toward the rear of the vehicle, and the driving wheel 20 is stored in the Figure 1Within the scope of the driving position 21 shown, as long as it does not affect the driver's getting on and off the vehicle, the overall volume of the mower can be reduced as much as possible. It is not necessary to require that the left and right sides of the driving position 21 completely cover the driving wheel 20.
[0037] The present invention is described above in conjunction with the best embodiments, but the present invention is not limited to the embodiments disclosed above, but should cover various modifications and equivalent combinations based on the essence of the present invention.
Claims
1. A miniaturized mowing and paving machine transmission system, characterized in that: include: Power source; relay shaft; Hydraulic station; Gearbox; Walking device; a first transmission belt and a second transmission belt; Among them, the first transmission belt connects the output shaft of the power source and the relay shaft, the relay shaft is connected to the hydraulic pump of the hydraulic station, the second transmission belt connects the relay shaft and the input shaft of the gearbox, and the output shaft of the gearbox is connected to the walking device.
2. A miniaturized mowing and paving machine transmission system according to claim 1, characterized in that: The input shaft of the hydraulic pump is used as the relay shaft.
3. A miniaturized mowing and paving machine transmission system according to claim 2, characterized in that: The relay shaft is provided with relay pulley 1 and relay pulley 2, the output shaft of the power source is provided with a driving pulley, the input shaft of the gearbox is provided with a variable speed pulley, the first transmission belt connects the driving pulley and the relay pulley 1, and the second transmission belt connects the relay pulley 2 and the variable speed pulley.
4. A miniaturized mowing and paving machine transmission system according to claim 1, characterized in that: It also includes a tensioning device, which includes a support arm, a rotating shaft, and a lifting rod. One end of the support arm is installed on the rotating shaft, and the other end is provided with a tensioning wheel. The lifting rod is connected between the two ends of the support arm.
5. A miniaturized mowing and paving machine transmission system according to claim 4, characterized in that: The rotating shaft is located between the first transmission belt and the second transmission belt, and the tensioning device includes two support arms, each of which is equipped with a lifting rod, wherein the tensioning wheel of one of the support arms abuts against the first transmission belt, and the tensioning wheel of the other support arm abuts against the second transmission belt.
6. A miniaturized mowing and paving machine transmission system according to claim 1, characterized in that: The power source, the hydraulic station and the gearbox are arranged in sequence from the front to the rear of the vehicle.
7. A miniaturized mowing and paving machine transmission system according to claim 6, characterized in that: The walking device includes a crawler track and a guide wheel for tensioning the crawler track. The output shaft of the gearbox is provided with a driving wheel, and the driving wheel is meshed and docked with the crawler track.
8. A miniaturized mowing and paving machine transmission system according to claim 7, characterized in that: The input shaft and the output shaft of the gearbox are arranged in sequence from the front to the rear of the vehicle.
9. A miniaturized mowing and paving machine transmission system according to claim 8, characterized in that: The invention also includes a driving seat, which is mounted on the gearbox.
10. A miniaturized mowing and paving machine transmission system according to claim 9, characterized in that: The crawler track is a triangular crawler track, and the driving wheel is located at the top of the triangle and is stored under the driving position.