Resin sand type zirconium coating production batching machine
By adjusting the height of the crushing blades through a combination structure of motor, bevel gear, and threaded rod, the problems of uneven mixing and cleaning difficulties in existing batching machines are solved, thereby improving the quality and production efficiency of resin sand-type zirconium coatings.
Patent Information
- Application Number
- CN202421537701.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing batching machine for resin sand-type zirconium coatings cannot adjust the height of the crushing blades, resulting in uneven mixing, affecting coating quality, and making cleaning difficult and increasing production costs.
The height of the pulverizing blades can be adjusted through a combination of a motor, bevel gear, threaded rod, and moving rod, and a cleaning component is provided to ensure uniform mixing and cleanliness.
It enables the adjustment of the pulverizing blade height according to the paint formula, thereby improving the mixing effect, reducing residual paint, ensuring stable paint quality and performance, simplifying the cleaning process, and reducing production complexity and cost.
Smart Images
Figure CN222305613U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching, in particular to a batching machine for producing resin sand mold zirconium coating. Background Art
[0002] Resin sand zirconium coating is a material used for surface coating, usually composed of resin, sand, zirconium and other components. It has good wear resistance, corrosion resistance, high temperature resistance and other characteristics, and is widely used in the protection, decoration and repair of metal surfaces. The formula of resin sand zirconium coating usually requires precise proportions and ingredients to ensure the quality and performance of the coating. The batching machine can automatically or semi-automatically mix various raw materials in proportion according to the formula requirements to ensure the consistent quality of each batch of coating, so a resin sand zirconium coating production batching machine is needed.
[0003] An existing resin sand mold zirconium coating production batching machine, when in use, conveys materials in batches through a spiral feeding rod, and the conveyed materials are moved into the machine cavity through the discharge port at the bottom of the fixed box, thereby avoiding accumulation of materials during the feeding process, and realizing batch conveying of small-capacity materials, so that the mixing of small-capacity materials and large-capacity materials in the machine cavity is more uniform, thereby improving the mixing effect of the device.
[0004] However, when using this method, the position of the crushing blade cannot be adjusted in height. The quality of the mixed paint usually depends on the position of the crushing blade and the mixing time. If the height of the crushing blade cannot be adjusted, the materials will not be fully mixed or mixed unevenly, thus affecting the performance and quality of the paint. If the crushing blade cannot be removed from the inside of the batching tank, cleaning the batching tank becomes more difficult, and the paint remaining on the crushing blade may dry or solidify, requiring more time and labor to clean the mixing equipment, increasing the complexity and cost of the production process. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a resin sand mold zirconium coating production batching machine, aiming to improve the problem that the resin sand mold zirconium coating production batching machine in the prior art cannot adjust the height of the crushing blade position.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a resin sand mold zirconium coating production batching machine, comprising a base and a movable plate, the upper part of the base is fixedly connected to a fixed seat, the right part of the fixed seat is fixedly connected to a pad, the upper part of the pad is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to an active bevel gear, the bottom of the active bevel gear is meshingly connected to a driven bevel gear, the interior of the driven bevel gear is fixedly connected to a threaded rod, the external thread of the threaded rod is threadedly connected to a movable rod, the upper part of the movable rod is fixedly connected to a mounting plate, the interior of the mounting plate is fixedly connected to a motor frame, the interior of the motor frame is fixedly connected to motor 1, the output end of motor 1 is fixedly connected to a rotating shaft, and the exterior of the rotating shaft is fixedly connected to a cleaning component.
[0007] Furthermore, the upper part of the base is fixedly connected to a mounting frame, the left part of the mounting frame is fixedly connected to a support plate, the right part of the support plate is fixedly connected to a bracket, the interior of the bracket is fixedly connected to a feed hopper, the bottom of the feed hopper is fixedly connected to a connecting pipe, the right part of the support plate is fixedly connected to a connecting plate, the right part of the support plate is fixedly connected to a hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected to a connecting pipe.
[0008] Furthermore, the cleaning assembly includes a fixed ring, which is fixedly connected to the bottom of the rotating shaft, and the outside of the fixed ring is fixedly connected to a support frame, one side of the support frame is rotatably connected to scraper one, and the bottom of the support frame is rotatably connected to scraper two.
[0009] Furthermore, the outside of the rotating shaft is fixedly connected with a crushing blade.
[0010] Furthermore, both sides of the connection plate are provided with sliding grooves, and both sides of the movable plate are fixedly connected with sliding blocks, and the sliding blocks are slidably connected inside the sliding grooves.
[0011] Furthermore, a fixed plate is fixedly connected to the bottom of the movable plate, and the connecting pipe is inserted into the fixed plate and the movable plate.
[0012] Furthermore, positioning plates are fixedly connected to both sides of the fixing seat, limiting rods are fixedly connected to opposite sides of the two positioning plates, limiting blocks are fixedly connected to both sides of the moving rod, and the limiting blocks are slidably connected to the outside of the limiting rods.
[0013] Furthermore, a batching tank is fixedly connected to the interior of the mounting frame, a feed pipe is arranged at the left portion of the batching tank, and a discharge pipe is arranged at the bottom of the batching tank.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the cooperation of multiple structures such as motor 2, active bevel gear, driven bevel gear, threaded rod, moving rod and limit block, it is possible to adjust the height of the crushing blade according to different paint formulas and production requirements to ensure the best mixing effect, facilitate cleaning of the batching tank and the crushing blade, reduce the accumulation of residual paint, and improve the quality and performance of the paint.
[0016] 2. In the utility model, through the coordination of multiple structures such as the support plate, the bracket, the feed hopper, the connecting pipe, the hydraulic cylinder and the fixed plate, convenient quantitative feeding is achieved to ensure that the proportion of various raw materials in each batch is accurate, which can avoid product quality problems caused by batching errors and ensure the quality and stable performance of the resin sand mold zirconium coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a main perspective view of a resin sand mold zirconium coating production batching machine proposed by the utility model;
[0018] Figure 2 This is a right-side stereoscopic diagram of a resin sand mold zirconium coating production batching machine proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of a batching tank of a resin sand mold zirconium coating production batching machine proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of a fixed seat of a resin sand mold zirconium coating production batching machine proposed by the utility model;
[0021] Figure 5 for Figure 3 Enlarged view of point A in the middle;
[0022] Figure 6 for Figure 3 Enlarged view of point B in the middle.
[0023] Legend:
[0024] 1. Base; 2. Mounting frame; 3. Batching tank; 4. Support plate; 5. Bracket; 6. Feed hopper; 7. Connecting pipe; 8. Hydraulic cylinder; 9. Fixed plate; 10. Connecting plate; 11. Moving plate; 12. Sliding block; 13. Slide; 14. Feed pipe; 15. Discharge pipe; 16. Motor 1; 17. Rotating shaft; 18. Crushing blade; 19. Fixed ring; 20. Support frame; 21. Scraper 1; 22. Scraper 2; 23. Fixed seat; 24. Pad; 25. Motor 2; 26. Driving bevel gear; 27. Driven bevel gear; 28. Threaded rod; 29. Moving rod; 30. Limit block; 31. Limit rod; 32. Positioning plate; 33. Mounting plate; 34. Motor frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Reference Figure 1 , Figure 2 and Figure 4 The utility model provides an embodiment: a resin sand mold zirconium coating production batching machine, including a base 1 and a moving plate 11, the upper part of the base 1 is fixedly connected with a fixed seat 23, the right part of the fixed seat 23 is fixedly connected with a pad 24, the upper part of the pad 24 is fixedly connected with a motor 25, the output end of the motor 25 is fixedly connected with a driving bevel gear 26, the bottom of the driving bevel gear 26 is meshedly connected with a driven bevel gear 27, the inside of the driven bevel gear 27 is fixedly connected with a threaded rod 28, the outer surface of the threaded rod 28 is threadedly connected with a moving rod 29, the upper part of the moving rod 29 is fixedly connected with a mounting plate 33, both sides of the fixed seat 23 are fixedly connected with positioning plates 32, the opposite sides of the two positioning plates 32 are fixedly connected with a limiting rod 31, both sides of the moving rod 29 are fixedly connected with a limiting block 30, and the limiting block 30 is slidably connected to the outside of the limiting rod 31.
[0027] When the motor 25 is started, its output end will drive the active bevel gear 26 to start rotating. The meshing connection between the active bevel gear 26 and the driven bevel gear 27 ensures the synchronous rotation between the two. The rotation of the driven bevel gear 27 further drives the rotation of the threaded rod 28. Due to the connection between the threaded rod 28 and the moving rod 29, the rotation of the threaded rod 28 will drive the moving rod 29 to move along a specific path. During the movement of the moving rod 29, the limit block 30 slides on the outside of the limit rod 31 to ensure the stable movement of the moving rod 29. Under the action of the limit block 30, the moving rod 29 further drives the mounting plate 33 to move up and down.
[0028] Reference Figure 1 , Figure 3 and Figure 6The inside of the mounting plate 33 is fixedly connected to a motor frame 34, the inside of the motor frame 34 is fixedly connected to a motor 16, the output end of the motor 16 is fixedly connected to a rotating shaft 17, the outside of the rotating shaft 17 is fixedly connected to a cleaning assembly, the cleaning assembly includes a fixing ring 19, the fixing ring 19 is fixedly connected to the bottom of the rotating shaft 17, the outside of the fixing ring 19 is fixedly connected to a support frame 20, one side of the support frame 20 is rotatably connected to a scraper 1 21, the bottom of the support frame 20 is rotatably connected to a scraper 2 22, and the outside of the rotating shaft 17 is fixedly connected to a crushing blade 18.
[0029] The movement of the mounting plate 33 not only drives the motor frame 34 and the motor 16 to move up and down, but also makes the rotating shaft 17 driven by the motor 16 move up and down, so that the rotating shaft 17 can drive the crushing blade 18 to move to the inside of the batching tank 3, and the support frame 20 is also moved to the inside of the batching tank 3. When the motor 16 is started, its output end will drive the rotating shaft 17 to rotate, and the rotation of the rotating shaft 17 will cause the crushing blade 18 to start rotating to perform the stirring operation. The fixing ring 19 is firmly connected to the bottom of the rotating shaft 17, providing solid support for the entire cleaning assembly. A support frame 20 is connected to the outside of the fixing ring 19. The support frame 20 is not only stable, but also can flexibly adapt to different working environments. The scraper 2 22 and the scraper 1 21 complement each other and can clean different parts of the batching tank 3 to ensure comprehensive cleaning of the batching tank 3.
[0030] Reference Figure 1 , Figure 2 and Figure 5 The upper part of the base 1 is fixedly connected with a mounting frame 2, the left part of the mounting frame 2 is fixedly connected with a support plate 4, the right part of the support plate 4 is fixedly connected with a bracket 5, the inside of the bracket 5 is fixedly connected with a feed hopper 6, the bottom of the feed hopper 6 is fixedly connected with a connecting pipe 7, the right part of the support plate 4 is fixedly connected with a connecting plate 10, the right part of the support plate 4 is fixedly connected with a hydraulic cylinder 8, the output end of the hydraulic cylinder 8 is fixedly connected with a connecting pipe 7, both sides of the connecting plate 10 are provided with slide grooves 13, both sides of the moving plate 11 are fixedly connected with sliders 12, the sliders 12 are slidably connected to the inside of the slide grooves 13, the bottom of the moving plate 11 is fixedly connected with a fixed plate 9, the connecting pipe 7 is inserted into the inside of the fixed plate 9 and the moving plate 11, the inside of the mounting frame 2 is fixedly connected with a batching tank 3, the left part of the batching tank 3 is provided with a feed pipe 14, and the bottom of the batching tank 3 is provided with a discharge pipe 15.
[0031] The mounting frame 2 provides a foundation for the installation of other components and ensures the stability and safety of these components during operation. The support plate 4 provides a supporting effect. The operator pours the required material into the interior of the feed hopper 6 and starts the hydraulic cylinder 8. The output end of the hydraulic cylinder 8 starts to push the connecting pipe 7 to move. The connecting pipe 7 is closely connected with the fixed plate 9 and the movable plate 11. Therefore, as the connecting pipe 7 moves, the fixed plate 9 and the movable plate 11 will also move synchronously. During the movement of the movable plate 11, the slider 12 is driven to slide inside the slide 13 to ensure the stability and accuracy of the whole process. As the connecting pipe 7 moves, the material inside the feed hopper 6 is gradually transported to the interior of the feed pipe 14, realizing the smooth transportation of the material. Through the feed pipe 14, the material is accurately transported to the interior of the batching tank 3. A valve is installed on the discharge pipe 15 to accurately control the discharge amount of the raw material.
[0032] Working principle: First, pour the material into the feed hopper 6, start the hydraulic cylinder 8, and the output end of the hydraulic cylinder 8 pushes the connecting pipe 7 to move. When the connecting pipe 7 moves, it drives the fixed plate 9 and the movable plate 11 to move. When the movable plate 11 moves, it drives the slider 12 to slide inside the slide 13, and the connecting pipe 7 moves to transport the material inside the feed hopper 6 to the inside of the feed pipe 14. Through the feed pipe 14, the material is transported to the inside of the batching tank 3, thereby realizing convenient quantitative loading, ensuring that the proportion of various raw materials in each batching batch is accurate, avoiding product quality problems caused by batching errors, and ensuring the quality and performance of the resin sand mold zirconium coating. By starting the motor 25, the output end of the motor 25 drives the active bevel gear 26 to rotate, and the active bevel gear 26 rotates to drive the meshing driven bevel gear 27 to rotate, and the driven bevel gear 27 rotates to drive the threaded rod 28 to rotate, and the threaded rod 28 rotates to drive the moving rod 29 to move When the moving rod 29 moves, it drives the limit block 30 to slide outside the limit rod 31. Under the action of the limit block 30, the moving rod 29 drives the mounting plate 33 to move up and down. The movement of the mounting plate 33 drives the motor frame 34 and the motor 16 to move up and down. The motor 16 drives the rotating shaft 17 to move up and down, so that the rotating shaft 17 drives the crushing blade 18 to move to the inside of the batching tank 3, and drives the support frame 20 to move to the inside of the batching tank 3. Start the motor 16, and the output end of the motor 16 drives the rotating shaft 17 to rotate. The rotation of the rotating shaft 17 drives the crushing blade 18 to rotate for stirring. When the crushing blade 18 completes the stirring, start the motor 25 again to move the crushing blade 18 out of the inside of the batching tank 3, thereby realizing that the height of the crushing blade can be adjusted according to different coating formulas and production requirements to ensure that the mixing effect reaches the best state, facilitate the cleaning of the batching tank and the crushing blade, reduce the accumulation of residual coating, and improve the quality and performance of the coating.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A batching machine for producing resin sand mold zirconium coating, comprising a base (1) and a movable plate (11), characterized in that: The upper part of the base (1) is fixedly connected with a fixing seat (23), the right part of the fixing seat (23) is fixedly connected with a pad (24), the upper part of the pad (24) is fixedly connected with a second motor (25), the output end of the second motor (25) is fixedly connected with a driving bevel gear (26), the bottom of the driving bevel gear (26) is meshingly connected with a driven bevel gear (27), the interior of the driven bevel gear (27) is fixedly connected with a threaded rod (28), the exterior of the threaded rod (28) is threadedly connected with a moving rod (29), the upper part of the moving rod (29) is fixedly connected with a mounting plate (33), the interior of the mounting plate (33) is fixedly connected with a motor frame (34), the interior of the motor frame (34) is fixedly connected with a first motor (16), the output end of the first motor (16) is fixedly connected with a rotating shaft (17), and the exterior of the rotating shaft (17) is fixedly connected with a cleaning assembly.
2. A resin sand mold zirconium coating production batching machine according to claim 1, characterized in that: The upper part of the base (1) is fixedly connected to a mounting frame (2), the left part of the mounting frame (2) is fixedly connected to a support plate (4), the right part of the support plate (4) is fixedly connected to a bracket (5), the interior of the bracket (5) is fixedly connected to a feed hopper (6), the bottom of the feed hopper (6) is fixedly connected to a connecting pipe (7), the right part of the support plate (4) is fixedly connected to a connecting plate (10), the right part of the support plate (4) is fixedly connected to a hydraulic cylinder (8), and the output end of the hydraulic cylinder (8) is fixedly connected to a connecting pipe (7).
3. A resin sand mold zirconium coating production batching machine according to claim 1, characterized in that: The cleaning assembly comprises a fixing ring (19), wherein the fixing ring (19) is fixedly connected to the bottom of the rotating shaft (17), the outside of the fixing ring (19) is fixedly connected to a support frame (20), one side of the support frame (20) is rotatably connected to a scraper 1 (21), and the bottom of the support frame (20) is rotatably connected to a scraper 2 (22).
4. A resin sand mold zirconium coating production batching machine according to claim 1, characterized in that: The outside of the rotating shaft (17) is fixedly connected with a crushing blade (18).
5. The resin sand mold zirconium coating production batching machine according to claim 2, characterized in that: Slide grooves (13) are provided on both sides of the connection plate (10), and sliders (12) are fixedly connected to both sides of the movable plate (11), and the sliders (12) are slidably connected inside the slide grooves (13).
6. The resin sand mold zirconium coating production batching machine according to claim 2, characterized in that: The bottom of the movable plate (11) is fixedly connected to a fixed plate (9), and the connecting pipe (7) is inserted into the interior of the fixed plate (9) and the movable plate (11).
7. The resin sand mold zirconium coating production batching machine according to claim 1, characterized in that: Both sides of the fixed seat (23) are fixedly connected with positioning plates (32), and opposite sides of the two positioning plates (32) are fixedly connected with limiting rods (31). Both sides of the moving rod (29) are fixedly connected with limiting blocks (30), and the limiting blocks (30) are slidably connected to the outside of the limiting rods (31).
8. The resin sand mold zirconium coating production batching machine according to claim 2, characterized in that: A batching tank (3) is fixedly connected to the interior of the mounting frame (2), a feed pipe (14) is arranged at the left part of the batching tank (3), and a discharge pipe (15) is arranged at the bottom of the batching tank (3).