Spraying device for steel structure
By designing spraying devices of mobile racks, lifting platforms and rotating drive units, the problem of low efficiency of spraying steel structures in the prior art is solved, and an efficient spraying process without lifting is achieved, and the efficiency of the use of the spraying device is improved.
Patent Information
- Application Number
- CN202420957911.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing spraying devices for steel structures require lifting equipment or manually lifting the steel structure during painting operation, resulting in low usage efficiency and waiting for the anti-rust paint to solidify before continuing to spray painting, affecting efficiency.
A spraying device including a mobile rack, a lifting platform, a curved platform and a rotating drive unit is designed. The lifting and rotating steel structure is achieved through the coordination of the mobile rack and a curved platform, and the painting work is achieved by using the lifting unit and the spraying unit without the need for Lift and adjust the position, and spray it directly after landing.
It improves the efficiency of the spraying device, reduces the operation steps and time, avoids the damage of anti-rust paint, and enhances the continuity and efficiency of the spraying process.
Smart Images

Figure CN222306155U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spraying equipment, and in particular to a spraying device for steel structures. Background Art
[0002] Steel structure is a structural system mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates. It is widely used in large factories, venues, super high-rise buildings and other fields due to its light weight, high strength, good seismic performance, short construction period and convenient maintenance and management. However, based on the usage scenarios of steel structures and their own material characteristics, they are prone to rust and corrosion. In order to extend the service life of the steel structure, a layer of anti-rust paint is generally attached to the surface of the steel structure.
[0003] Since the spatial size of the steel structure is large, the immersion method of attaching anti-rust paint consumes more paint, so spraying is often used for attaching anti-rust paint. The prior art discloses a spraying device for steel structures, which includes a spraying chamber, wherein the interior of the spraying chamber and the left and right sides of the spraying chamber are respectively provided with transportation devices for transporting the steel structure, a sliding feed rack is provided above the transportation device, and the steel structure is supported and fixed above the feed rack, the spraying chamber is provided with an opening for allowing the feed rack equipped with the steel structure to pass through, and a spray gun mechanism is provided inside the spraying chamber; the spray gun mechanism includes a bracket fixedly arranged with the transportation device inside the spraying chamber, the bracket is provided with a rotatable spray gun, and the spray gun includes a first spray gun for spraying the lower bottom surface of the steel structure, a second spray gun for spraying the upper bottom surface of the steel structure, a third spray gun for spraying the left side of the steel structure, and a fourth spray gun for spraying the right side of the steel structure.
[0004] With regard to the above-mentioned related technologies, when spraying paint on a steel structure, it is necessary to first lift the steel structure by lifting equipment or manually and then lay it flat, and then place it on a transport device. After the painting is completed, in order to avoid causing large-area damage to the anti-rust paint during the lifting process, it is necessary to wait for the anti-rust paint to solidify before spraying the next steel structure again, which makes the use efficiency of the spraying device low. Utility Model Content
[0005] In order to improve the use efficiency of the spraying device, the present application provides a spraying device for a steel structure.
[0006] The present application provides a spraying device for steel structures using the following technical solutions:
[0007] A spraying device for a steel structure, comprising:
[0008] Two mobile racks, a spraying space is formed between the two mobile racks, and a lifting platform is movably connected to the mobile racks;
[0009] Two arc-shaped platforms, the arc-shaped platforms are rotatably connected to the lifting platform, and the rotation axis of the arc-shaped platforms is vertically arranged, the arc-shaped platforms are connected with plug-in lifting rods, and the two arc-shaped platforms are detachably fixedly connected;
[0010] A lifting unit, the lifting unit is connected to the moving frame, and the lifting unit is connected to the lifting platform, and is used to drive the lifting platform to move up and down;
[0011] A plurality of rotation driving units, wherein the rotation driving units are installed on the lifting platform and are movably connected to the arc platform to drive the arc platform to rotate;
[0012] A spraying unit is movably connected to the movable frame and is used for spraying paint onto the steel structure.
[0013] By adopting the above technical solution, force is applied to the moving frame so that the two moving frames move closer to the steel structure. While the moving frame moves, the arc table is driven to move through the lifting platform, and the arc table drives the plug-in lifting rod to move until the plug-in lifting rod extends between the steel structures. At this time, the two arc tables are fixedly connected, and then force is applied to the lifting platform through the lifting unit, and the lifting platform drives the plug-in lifting rod to move through the arc table, so that the steel structure is off the ground, and then the arc table is driven to rotate through the rotating drive unit, and the arc table drives the steel structure to rotate through the plug-in lifting rod, and then the paint is sprayed on the steel structure through the spraying unit. After the spraying is completed, the rotating drive unit stops working, and the lifting unit reverses When acting on the lifting platform, the steel structure can be landed, and the lifting platform is driven to descend, and then the blocked area of the steel structure when it was previously lifted can be re-sprayed through the spray unit; the spray device designed for the steel structure is convenient for installing the lifting platform through the mobile frame, and the steel structure can be lifted with the cooperation of the lifting unit through the coordination of the arc platform and the plug-in lifting rod, and the steel structure can be rotated with the cooperation of the rotating drive unit, and then the surface painting of the steel structure can be realized with the cooperation of the spray unit, and there is no need to adjust the position of the steel structure after lifting it. After the spraying is completed, the steel structure can be directly landed without occupying the spray device, thereby improving the use efficiency of the spray device.
[0014] In a specific implementation scheme, the lifting unit includes
[0015] A plurality of lifting cylinders, wherein the cylinder bodies of the lifting cylinders are connected to the moving frame, and the piston rods of the lifting cylinders are connected to the lifting platform;
[0016] At least one guide ring is connected to the lifting platform, and the guide ring is sleeved on the rod of the moving frame and is slidably connected to the rod of the moving frame.
[0017] By adopting the above technical solution, the lifting unit is designed, which can easily drive the lifting platform to rise and fall through the lifting cylinder, and can easily cooperate with the rods on the moving frame through the guide ring to realize the sliding guidance of the lifting platform.
[0018] In a specific possible implementation manner, the lifting cylinder is located above the lifting platform.
[0019] By adopting the above technical solution, the lowest height of the lifting platform can be made closer to the ground.
[0020] In a specific embodiment, the rotation drive unit includes
[0021] A driving motor, wherein the driving motor is connected to the lifting platform, and the axial direction of the output shaft of the driving motor is consistent with the rotation axis of the arc-shaped platform;
[0022] A friction wheel is coaxially connected to the driving motor, and the friction wheel is rollingly connected to the inner side wall of the arc-shaped platform.
[0023] By adopting the above technical solution, the designed rotation drive unit can drive the friction wheel to rotate through the driving motor. The friction wheel is rolledly connected with the inner wall of the arc table, which can drive the arc table to rotate, and then drive the steel structure to rotate by plugging in the lifting rod.
[0024] In a specific embodiment, the spraying unit includes
[0025] A fixed pipe, to which a plurality of mounting pipes are connected, to which a plurality of spray heads are connected, the spray heads are arranged toward the central area of the spraying space, and a clearance hole for the lower ends of the mounting pipes to pass through is provided on the lifting platform;
[0026] A lifting assembly, the lifting assembly is installed on the mobile frame, and the lifting assembly is connected to the fixed pipe, and is used to drive the fixed pipe to rise and fall;
[0027] A paint supply assembly is arranged at one side of the movable frame and is connected to the mounting tube for conveying paint into the mounting tube.
[0028] By adopting the above technical solution, the designed spraying unit can easily feed paint into the installation tube through the paint supply component, easily fix it through the fixed tube, and easily drive the fixed tube to rise and fall through the lifting component, thereby realizing the lifting and lowering of the nozzle.
[0029] In a specific embodiment, the lifting assembly includes
[0030] A plurality of electric telescopic rods are connected to the movable frame, and piston rods of the electric telescopic rods are connected to the fixed tube.
[0031] By adopting the above technical solution, the lifting component is designed to facilitate driving the fixed pipe to rise and fall through the electric telescopic rod.
[0032] In a specific embodiment, the paint supply component includes
[0033] A material storage barrel, which is arranged on one side of the movable frame;
[0034] A feed pump, the feed pump is connected to the material storage barrel, and the liquid inlet end of the feed pump extends into the inner cavity of the material storage barrel;
[0035] A feeding pipe, one end of which is connected to the liquid outlet of the feeding pump, and the other end of which is connected to the fixed pipe.
[0036] By adopting the above technical solution, the paint supply component is designed to store paint through the storage barrel, and the paint is transferred from the storage barrel to the installation pipe through the supply pump in cooperation with the feeding pipe.
[0037] In a specific possible implementation manner, the mobile frame is connected to a plurality of universal moving wheels.
[0038] By adopting the above technical solution and designing the universal moving wheels, the movement of the moving frame can be easily realized.
[0039] In summary, the present application includes at least one of the following beneficial technical effects:
[0040] 1. The spraying device designed for steel structure is convenient for installing the lifting platform through the mobile frame. Through the cooperation of the arc platform and the plug-in lifting rod, the steel structure can be lifted with the cooperation of the lifting unit, and the steel structure can be rotated with the cooperation of the rotation drive unit, and then the surface painting of the steel structure can be realized with the cooperation of the spraying unit. There is no need to adjust the position of the steel structure after lifting it. After the spraying is completed, the steel structure can be directly put on the ground without occupying the spraying device, thereby improving the use efficiency of the spraying device.
[0041] 2. The spraying device designed for steel structure can easily drive the friction wheel to rotate through the driving motor. The friction wheel is rollingly connected with the inner wall of the arc table, so that the arc table can be driven to rotate, and then the steel structure can be driven to rotate by plugging in the lifting rod.
[0042] 3. The spraying device designed for steel structure facilitates the feeding of paint into the installation pipe through the paint supply component, facilitates the fixing through the fixed pipe, and facilitates the lifting and lowering of the fixed pipe through the lifting component, thereby realizing the lifting and lowering of the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1It is a schematic diagram of the structure of the mobile frame, lifting platform, curved platform and universal moving wheels in the embodiment of the present application.
[0044] Figure 2 It is a schematic diagram of the structure of a spraying device for steel structure according to an embodiment of the present application.
[0045] Figure 3 It is a schematic diagram of the use status of the spraying device for steel structure according to the embodiment of the present application.
[0046] Explanation of the reference numerals in the accompanying drawings: 01, steel structure; 1, moving frame; 2, lifting platform; 3, curved platform; 4, plug-in lifting rod; 5, lifting unit; 51, lifting cylinder; 52, guide ring; 6, rotation drive unit; 61, drive motor; 62, friction wheel; 7, spray unit; 71, fixed pipe; 72, mounting pipe; 73, spray head; 74, lifting assembly; 741, electric telescopic rod; 75, paint supply assembly; 751, storage barrel; 752, supply pump; 753, feeding pipe; 8, universal movable wheel. DETAILED DESCRIPTION
[0047] The following is combined with Figure 1-3 This application is described in further detail.
[0048] The embodiment of the present application discloses a spraying device for a steel structure.
[0049] Reference Figure 1 and Figure 2 A spraying device for a steel structure comprises a mobile frame 1, a lifting platform 2, an arc-shaped platform 3 and a plug-in lifting rod 4. There are two mobile frames 1, a spraying space is formed between the two mobile frames 1, and a plurality of universal moving wheels 8 are bolted to the bottom of the mobile frame 1; a lifting platform 2 is movably connected to the mobile frame 1, and the lifting platform 2 can be lifted and lowered in a vertical direction. There are two arc-shaped platforms 3, and the arc-shaped platform 3 is rotatably connected to the lifting platform 2, and the rotation axis of the arc-shaped platform 3 is vertically arranged. A plug-in lifting rod 4 is welded and fixed on the inner side wall of the arc-shaped platform 3, and the plug-in lifting rod 4 can be arranged horizontally or tilted. In this embodiment, the plug-in lifting rod 4 is arranged horizontally. After the two mobile frames 1 are close to each other, the two arc-shaped platforms 3 can be spliced to form a complete circle, and the two arc-shaped platforms 3 are fixedly connected by countersunk bolts after being plugged through a mortise and tenon structure.
[0050] Reference Figure 2 In order to facilitate the lifting and lowering of the lifting platform 2, the spraying device for the steel structure also includes a lifting unit 5, which is connected to the mobile frame 1 and the lifting unit 5 is connected to the lifting platform 2 for driving the lifting platform 2 to rise and fall in the vertical direction.
[0051] Reference Figure 2The lifting unit 5 includes multiple lifting cylinders 51 and at least one guide ring 52. The cylinder body of the lifting cylinder 51 is bolted to the mobile frame 1, and the piston rod of the lifting cylinder 51 is bolted to the lifting platform 2, and the lifting piston rod is axially vertically arranged; the guide ring 52 is welded and fixed to the lifting platform 2, and the guide ring 52 is sleeved on the rod of the mobile frame 1, and the guide ring 52 is slidably connected to the rod on the mobile frame 1; and the lifting cylinder 51 is located above the lifting platform 2.
[0052] Reference Figure 2 In order to facilitate driving the arc table 3 to rotate, the spraying device for steel structure also includes a plurality of rotation drive units 6, the rotation drive unit 6 is connected to the lifting platform 2, and the rotation drive unit 6 is movably connected to the arc table 3, and is used to drive the arc table 3 to rotate; the rotation drive unit 6 includes a driving motor 61 and a friction wheel 62, the body of the driving motor 61 is bolted to the lifting platform 2, the axial direction of the output shaft of the driving motor 61 is consistent with the direction of the rotation axis of the arc table 3, the friction wheel 62 is coaxially connected to the output shaft of the driving motor 61, and the friction wheel 62 is rollingly connected to the inner side wall of the arc table 3, and the friction wheel 62 is staggered with the plug-in lifting rod 4.
[0053] Reference Figure 2 In order to realize the spraying of the steel structure 01, the spraying device for the steel structure also includes a fixed pipe 71, a mounting pipe 72, a lifting assembly 74 and a paint supply assembly 75. There are multiple mounting pipes 72, and the mounting pipe 72 is welded and fixed to the fixed pipe 71. The fixed pipe 71 is centrally controlled, and the inner cavity of the fixed pipe 71 is connected to the inner cavity of the mounting pipe 72. A plurality of nozzles 73 are flange-connected to the mounting pipe 72. The plurality of nozzles 73 are arranged along the long side direction of the mounting pipe 72, and the nozzles 73 are arranged toward the center area of the spraying space. A clearance hole for the lower end of the mounting pipe 72 to pass through is opened on the lifting platform 2, so as to facilitate the painting operation of the steel structure 01 located below the plug-in lifting rod 4.
[0054] Reference Figure 2 The lifting assembly 74 is installed on the mobile frame 1, and the lifting assembly 74 is connected to the fixed tube 71, and is used to drive the fixed tube 71 to rise and fall. The lifting assembly 74 includes a plurality of electric telescopic rods 741, the electric telescopic rods 741 are bolted to the mobile frame 1, and the piston rods of the electric telescopic rods 741 are bolted to the fixed tube 71, and the piston rods of the electric telescopic rods 741 are axially vertically arranged.
[0055] Reference Figure 2 and Figure 3The paint supply assembly 75 is arranged on one side of the mobile frame 1, and the paint supply assembly 75 is connected to the mounting tube 72, and is used to transport paint into the mounting tube 72. The paint supply assembly 75 includes a storage barrel 751, a supply pump 752 and a feeding pipe 753. The storage barrel 751 is placed on one side of the mobile frame 1, and the supply pump 752 is bolted to the storage barrel 751, and the liquid inlet end of the supply pump 752 extends into the inner cavity of the storage barrel 751. One end of the feeding pipe 753 is flange-connected to the liquid outlet end of the supply pump 752, and the other end is flange-connected to the fixed tube 71.
[0056] The implementation principle of a spraying device for a steel structure in the embodiment of the present application is as follows: applying force to the moving frame 1 so that the two moving frames 1 approach the steel structure 01. While the moving frame 1 moves, the arc platform 3 is driven to move by the lifting platform 2, and the arc platform 3 drives the plug-in lifting rod 4 to move until the plug-in lifting rod 4 extends between the steel structures 01. At this time, the two arc platforms 3 are fixedly connected, and then the lifting unit 5 applies force to the lifting platform 2, and the lifting platform 2 drives the plug-in lifting rod 4 to move through the arc platform 3, so that the steel structure 01 is off the ground, and then the arc platform 3 is driven to rotate by the rotation drive unit 6, and the arc platform 3 drives the steel structure 01 to rotate by the plug-in lifting rod 4, and then the paint is sprayed on the steel structure 01 through the spraying unit 7. After the spraying is completed, the rotation drive unit 6 stops working. When the lifting unit 5 acts on the lifting platform 2 in the opposite direction, the steel structure 01 can be landed. At this time, the lifting platform 2 is driven to descend, and then the shielded area of the steel structure 01 when it was previously lifted can be re-sprayed through the spraying unit 7.
[0057] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A spraying device for steel structure, characterized in that: include: Two mobile racks (1), a spraying space is formed between the two mobile racks (1), and a lifting platform (2) is movably connected to the mobile racks (1); Two arc-shaped platforms (3), the arc-shaped platforms (3) are rotatably connected to the lifting platform (2), and the rotation axis of the arc-shaped platforms (3) is vertically arranged, the arc-shaped platforms (3) are connected with plug-in lifting rods (4), and the two arc-shaped platforms (3) are detachably fixedly connected; A lifting unit (5), the lifting unit (5) being connected to the mobile frame (1), and the lifting unit (5) being connected to the lifting platform (2), and being used for driving the lifting platform (2) to move up and down; A plurality of rotation drive units (6), wherein the rotation drive units (6) are mounted on the lifting platform (2), and the rotation drive units (6) are movably connected to the arc-shaped platform (3) and are used to drive the arc-shaped platform (3) to rotate; A spraying unit (7), the spraying unit (7) is movably connected to the movable frame (1) and is used for spraying paint onto the steel structure (01).
2. The spraying device for steel structure according to claim 1, characterized in that: The lifting unit (5) comprises A plurality of lifting cylinders (51), wherein the cylinder bodies of the lifting cylinders (51) are connected to the movable frame (1), and the piston rods of the lifting cylinders (51) are connected to the lifting platform (2).
3. The spraying device for steel structure according to claim 2, characterized in that: The lifting cylinder (51) is located above the lifting platform (2).
4. The spraying device for steel structure according to claim 1, characterized in that: The rotation drive unit (6) comprises A driving motor (61), the driving motor (61) being connected to the lifting platform (2), and the axial direction of the output shaft of the driving motor (61) being consistent with the rotation axis of the arc-shaped platform (3); A friction wheel (62), wherein the friction wheel (62) is coaxially connected to the driving motor (61), and the friction wheel (62) is rollingly connected to the inner wall of the arc-shaped platform (3).
5. The spraying device for steel structure according to claim 1, characterized in that: The spraying unit (7) comprises A fixed pipe (71), the fixed pipe (71) being connected to a plurality of mounting pipes (72), the mounting pipes (72) being connected to a plurality of spray heads (73), the spray heads (73) being arranged toward the central area of the spraying space, and a clearance hole for the lower ends of the mounting pipes (72) to pass through being opened on the lifting platform (2); A lifting component (74), the lifting component (74) is installed on the movable frame (1), and the lifting component (74) is connected to the fixed pipe (71) and is used to drive the fixed pipe (71) to move up and down; A paint supply component (75), the paint supply component (75) is arranged on one side of the movable frame (1), and the paint supply component (75) is connected to the installation tube (72) and is used to transport paint into the installation tube (72).
6. The spraying device for steel structure according to claim 5, characterized in that: The lifting assembly (74) includes A plurality of electric telescopic rods (741), wherein the electric telescopic rods (741) are connected to the movable frame (1), and piston rods of the electric telescopic rods (741) are connected to the fixed tube (71).
7. The spraying device for steel structure according to claim 5, characterized in that: The paint supply assembly (75) comprises A material storage barrel (751), wherein the material storage barrel (751) is arranged on one side of the movable frame (1); A feed pump (752), the feed pump (752) is connected to the material storage barrel (751), and the liquid inlet end of the feed pump (752) extends into the inner cavity of the material storage barrel (751); A feeding pipe (753), one end of which is connected to the liquid outlet of the feeding pump (752), and the other end of which is connected to the fixed pipe (71).
8. The spraying device for steel structure according to claim 1, characterized in that: The movable frame (1) is connected to a plurality of universal movable wheels (8).