Multi-stage sorting device for coke production
By designing a multi-stage sorting device, efficient grading of coke is achieved using the rotating shaft and screening plate, the problems of low grading efficiency and doping in the prior art are solved, and the accuracy and efficiency of grading are improved.
Patent Information
- Application Number
- CN202421069173.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing coke grading technology is inefficient, which can easily lead to large pieces of coke doping small pieces of coke, and requires multiple manual operations, resulting in insufficient grading.
A multi-stage sorting device is designed, including an inclined arrangement of graded barrels and multiple screening plates with different apertures. The cylinder is driven to rotate through the rotating shaft and the drive member to realize intermittent feeding and multi-stage screening to ensure that the coke is blocked. Size and grading.
Efficient grading of coke is achieved, stacking is avoided, grading efficiency is improved, the number of manual operations is reduced, and the adequacy of grading is ensured.
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Figure CN222306355U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coke classification, and in particular relates to a multi-stage sorting device used for coke production. Background Art
[0002] Coke is a solid fuel that is hard, porous, high in calorific value, and is made by high-temperature dry distillation of coal. It is mostly used for ironmaking. Coke is usually divided into metallurgical coke, gasification coke, and calcium carbide coke according to its use. Cokes of different sizes are used in different places, so before using coke, it needs to be sorted in multiple levels. In the process of grading coke, coke is usually divided into four grades according to its size. The grading of coke depends on the size of the coke, which is usually divided into grades with a size greater than 40mm, 25-40mm, 10-25mm, and less than 10mm.
[0003] In the prior art, when coke is graded, the coke is usually discharged after the coke grading is completed. In this method, grading a large amount of coke at one time is likely to lead to insufficient coke grading, and small pieces of coke are easily mixed in large pieces of coke. When a small amount of coke is graded at one time, the coke can be fully graded, but this method requires workers to perform multiple operations, and the grading efficiency is low. Utility Model Content
[0004] In view of the problems raised by the above background technology, the purpose of the utility model is to provide a multi-stage sorting device for coke production, which can control the screening time of coke in the grading barrel and discharge the coke after the coke is fully graded, so as to solve the problems raised in the above background technology.
[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:
[0006] A multi-stage sorting device for coke production, comprising an inclined grading barrel, wherein three screening plates with different apertures are sequentially arranged above the bottom wall of the grading barrel, four first discharge ports are arranged on the side of the grading barrel opposite to the ground, the lower end surface of the lowest first discharge port is flush with the bottom of the grading barrel, the lower end surfaces of the three first discharge ports above are flush with the upper surfaces of the corresponding screening plates, a rotating shaft is rotatably connected to the middle of the three screening plates, a driving member for driving the rotating shaft is assembled on the outer side of the grading barrel, the rotating shaft is sequentially provided with four groups of rotating members, the four groups of rotating members are respectively located on the upper sides of the grading barrel and the three screening plates, a cylinder is rotatably connected to the outer side of the grading barrel, the cylinder is sequentially provided with three second discharge ports, the upper and lower surfaces of the three second discharge ports are flush with the upper and lower surfaces of the three first discharge ports located above the grading barrel, the cylinder is connected with a transmission assembly, the upper outer side of the cylinder is rotatably connected with a support ring through a bearing ring, and the lower side of the grading barrel and the support ring are provided with support members.
[0007] Preferably, the driving member is a motor.
[0008] Preferably, the aperture sizes of the three screening plates are 40 mm, 25 mm, and 10 mm, respectively.
[0009] Preferably, the transmission assembly includes a connecting rod, a connecting block, a rotating block and a servo motor, the connecting block is fixedly connected to the upper inner wall of the cylinder, the connecting rod is fixedly connected between the cylinder and the rotating block, the rotating block is rotatably connected to the upper end of the rotating shaft, the servo motor output shaft is transmission-connected to the rotating block, and a connecting piece is provided between the servo motor and the support ring.
[0010] Preferably, the rotating member is four rotating plates, and the four rotating plates are arranged in a circular array on the surface of the rotating shaft.
[0011] Preferably, the lower surfaces of the three upper groups of rotating plates are slidably connected to the corresponding screening plates, and the lower surface of the lowest group of rotating plates is slidably connected to the bottom wall of the grading barrel.
[0012] Preferably, the support member includes two long support rods, two short support rods, two first support blocks and two second support blocks, the two first support blocks are fixedly connected to both sides of the support ring, the long support rods are fixedly connected to the first support blocks, the two second support blocks are fixedly connected to both sides below the grading barrel, and the short support rods are fixedly connected to the second support blocks.
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] The utility model can classify coke into four grades according to the size of the coke blocks, the coke enters the grading barrel from the entrance of the grading barrel, the rotating plate rotates to drive the coke to move, when the coke moves, the coke smaller than the aperture of the screening plate passes through the holes of the screening plate and falls onto the top of the next screening plate, and then the coke continues to be screened when the rotating plate rotates, the driving component drives the cylinder to rotate, and when the second discharge port of the cylinder rotates to the same position as the first discharge port, the coke is discharged from the second discharge port through the first discharge port. The utility model has an ingenious structure and can realize intermittent feeding to screen the coke.
[0015] The smallest coke lumps reach the bottom of the grading barrel and are directly discharged by the rotating plate without accumulation in the grading barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0017] Figure 1 This is a schematic structural diagram of an embodiment of a multi-stage separation device for coke production according to the utility model;
[0018] Figure 2 This is a schematic diagram of the staggered state of the first discharge port and the second discharge port of the utility model;
[0019] Figure 3 This is a schematic diagram of the assembly of the rotating member and the screening plate of the utility model;
[0020] The main component symbols are described as follows:
[0021] Grading barrel 1, screening plate 2, first discharge port 3, rotating shaft 4, driving member 41, rotating member 42, rotating plate 421, cylinder 5, second discharge port 51, transmission assembly 52, connecting rod 521, connecting block 522, rotating block 523, servo motor 524, connecting member 525, support ring 6, support member 61, long support rod 611, short support rod 612, first support block 613, second support block 614. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0023] like Figure 1-3As shown, a multi-stage sorting device for coke production comprises a grading barrel 1 arranged obliquely, three screening plates 2 with different apertures are arranged in sequence above the bottom wall of the grading barrel 1, four first discharge ports 3 are arranged on the side of the grading barrel 1 opposite to the ground, the lower end surface of the lowest first discharge port 3 is flush with the bottom of the grading barrel 1, and the lower end surfaces of the three upper first discharge ports 3 are flush with the upper surfaces of the corresponding screening plates 2, a rotating shaft 4 is rotatably connected to the middle of the three screening plates 2, and a driving device for driving the rotating shaft 4 is installed on the outer side of the grading barrel 1. The rotating shaft 4 is provided with four groups of rotating parts 42 in sequence, and the four groups of rotating parts 42 are respectively located on the upper sides of the grading barrel 1 and the three screening plates 2. The outer side of the grading barrel 1 is rotatably connected with a cylinder 5, and the cylinder 5 is provided with three second discharge ports 51 in sequence. The upper and lower surfaces of the three second discharge ports 51 are flush with the upper and lower surfaces of the three first discharge ports 3 located above the grading barrel 1. The cylinder 5 is connected with a transmission assembly 52. The upper outer side of the cylinder 5 is rotatably connected with a support ring 6 through a bearing ring. The lower side of the grading barrel 1 and the support ring 6 are provided with a support part 61.
[0024] With the technical solution of this embodiment, the coke enters from the entrance above the screening plate 2. Since the coke has different block diameters, when the drum 5 blocks the first discharge port 3, the coke smaller than the aperture of the screening plate 2 falls under the action of its own gravity, and the rotating shaft 4 drives the rotating member 42 to rotate the coke, so that the coke is fully screened. It should be noted that a small amount of coke is screened at a time. After the screening is completed, the drum 5 is controlled to rotate by the transmission assembly 52, so that the second discharge port 51 of the drum 5 is aligned with the first discharge port 3 of the grading barrel 1. The coke cannot pass through the screening plate 2, and the coke falls out of the second discharge port 51 under the action of gravity. Since the smallest piece of coke does not need to be screened again, the first discharge port 3 located at the bottom directly discharges the smallest piece of coke. A collecting device is provided below the second discharge port 51 to collect the sorted coke separately. The support member 61 is used to support the inclined grading barrel 1, and the support ring 6 is rotatably connected to the cylinder 5. When the cylinder 5 rotates, the support ring 6 can support the cylinder 5, and the bearing ring is used to keep the distance between the support ring 6 and the cylinder 5 unchanged.
[0025] Reference Figure 3 : The driving member 41 is a motor.
[0026] In this embodiment, the motor output shaft is transmission-connected to the rotating shaft 4 to drive the rotating shaft 4 to rotate.
[0027] Reference Figure 3 : The aperture sizes of the three screening plates 2 are 40mm, 25mm, and 10mm from top to bottom.
[0028] In this embodiment, the screening plate 2 is used to classify and screen the coke. When classifying the coke, it is usually divided into grades with block sizes greater than 40 mm, 25-40 mm, 10-25 mm and less than 10 mm.
[0029] Reference Figure 1-2 : The transmission assembly 52 includes a connecting rod 521, a connecting block 522, a rotating block 523 and a servo motor 524. The connecting block 522 is fixedly connected to the upper inner wall of the cylinder 5, the connecting rod 521 is fixedly connected between the cylinder 5 and the rotating block 523, the rotating block 523 is rotatably connected to the upper end of the rotating shaft 4, the output shaft of the servo motor 524 is transmission-connected to the rotating block 523, and a connecting piece 525 is provided between the servo motor 524 and the support ring 6.
[0030] In this embodiment, the transmission assembly 52 is used to drive the cylinder 5 to rotate. When the second discharge port 51 rotates to the same position as the first discharge port 3, the coke is discharged from the second discharge port 3, and the servo motor 523 drives the rotating block 523 to rotate. When the second discharge port 51 of the cylinder 5 is rotated to the same position as the first discharge port 3, the servo motor 3 stops rotating. The servo motor 3 rotates under program control.
[0031] Reference Figure 2-3 The rotating member 42 is composed of four rotating plates 421, and the four rotating plates 421 are arranged in a circular array on the surface of the rotating shaft 4.
[0032] It should be noted that the outer end of the rotating plate 421 is in sliding contact with the grading barrel 1. The rotating plate 421 can prevent the coke from piling up in one place and drive the coke to move. During the movement, the coke smaller than the aperture of the screening plate 2 falls under the screening plate 2.
[0033] The lower surfaces of the three upper groups of rotating plates 421 are slidably connected to the corresponding screening plates 2 , and the lower surface of the lowest group of rotating plates 421 is slidably connected to the bottom wall of the grading barrel 1 .
[0034] In this embodiment, the rotating plate 421 is used to drive the coke falling on the screening plate 2 to rotate, so that the coke can be screened during the movement.
[0035] Reference Figure 1-2 : The support member 61 includes two long support rods 611, two short support rods 612, two first support blocks 613 and two second support blocks 614. The two first support blocks 613 are fixedly connected to the two sides of the support ring 6, the long support rod 611 is fixedly connected to the first support blocks 613, the two second support blocks 614 are fixedly connected to the two sides below the grading barrel 1, and the short support rod 612 is fixedly connected to the second support blocks 614.
[0036] In this embodiment, the support member 61 is used to support the grading barrel 1 , the cylinder 5 and the components inside the barrel, and the arrangement of the long support rod 611 and the short support rod 611 is used to maintain the inclined arrangement of the grading barrel 1 .
[0037] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A multi-stage separation device for coke production, characterized in that: The invention comprises a grading barrel (1) arranged obliquely, wherein three screening plates (2) with different apertures are arranged in sequence above the bottom wall of the grading barrel (1), and four first discharge ports (3) are arranged on the side of the grading barrel (1) opposite to the ground, wherein the lower end surface of the first discharge port (3) at the lowest end is flush with the bottom of the grading barrel (1), and the lower end surfaces of the three first discharge ports (3) at the upper end are flush with the upper surfaces of the corresponding screening plates (2), and a rotating shaft (4) is rotatably connected to the middle of the three screening plates (2), and a driving member (41) for driving the rotating shaft (4) is arranged on the outer side of the grading barrel (1), and the rotating shaft (4) is arranged in sequence with four groups of A rotating member (42), four groups of the rotating members (42) are respectively located on the upper sides of the grading barrel (1) and the three screening plates (2); a cylinder (5) is rotatably connected to the outer side of the grading barrel (1); the cylinder (5) is provided with three second discharge ports (51) in sequence; the upper and lower surfaces of the three second discharge ports (51) are flush with the upper and lower surfaces of the three first discharge ports (3) located above the grading barrel (1); the cylinder (5) is connected to a transmission assembly (52); the upper outer side of the cylinder (5) is rotatably connected to a support ring (6) via a bearing ring; a support member (61) is provided on the lower side of the grading barrel (1) and the support ring (6).
2. A multi-stage separation device for coke production according to claim 1, characterized in that: The driving member (41) is a motor.
3. A multi-stage separation device for coke production according to claim 1, characterized in that: The aperture sizes of the three screening plates (2) are 40 mm, 25 mm, and 10 mm, respectively.
4. A multi-stage separation device for coke production according to claim 1, characterized in that: The transmission assembly (52) comprises a connecting rod (521), a connecting block (522), a rotating block (523) and a servo motor (524); the connecting block (522) is fixedly connected to the upper inner wall of the cylinder (5); the connecting rod (521) is fixedly connected between the cylinder (5) and the rotating block (523); the rotating block (523) is rotatably connected to the upper end of the rotating shaft (4); the output shaft of the servo motor (524) is transmission-connected to the rotating block (523); and a connecting piece (525) is provided between the servo motor (524) and the support ring (6).
5. The multi-stage separation device for coke production according to claim 1, characterized in that: The rotating member (42) is four rotating plates (421), and the four rotating plates (421) are arranged in a circular array on the surface of the rotating shaft (4).
6. A multi-stage separation device for coke production according to claim 5, characterized in that: The lower surfaces of the three upper groups of rotating plates (421) are slidably connected to the corresponding screening plates (2), and the lower surface of the lowest group of rotating plates (421) is slidably connected to the bottom wall of the grading barrel (1).
7. The multi-stage separation device for coke production according to claim 1, characterized in that: The support member (61) comprises two long support rods (611), two short support rods (612), two first support blocks (613) and two second support blocks (614); the two first support blocks (613) are fixedly connected to both sides of the support ring (6); the long support rods (611) are fixedly connected to the first support blocks (613); the two second support blocks (614) are fixedly connected to both sides below the grading barrel (1); and the short support rods (612) are fixedly connected to the second support blocks (614).