Wire rolling machine with function of stopping machine when wire is broken
By using a wire break detection system combining current sensor and contact wheel in the wire rolling mill, combined with the adjustment function of the electrically controlled hydraulic telescopic rod, the wire breaking and shutdown function is realized, solving the problem that existing wire rolling mill equipment is difficult to detect wire breaking. , improves the safety and reliability of the equipment.
Patent Information
- Application Number
- CN202421140688.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing wire rolling equipment is difficult to detect disconnection and shutdown, resulting in inconvenient equipment control.
A wire rolling mill with disconnection and shutdown function is designed, using a combination of current sensor and contact wheel. When disconnection is induced, the wire rolling disc is alarmed through an alarm light, and the wire rolling disc position is adjusted through an electrically controlled hydraulic telescopic rod to achieve automatic disconnection. Shut down.
Effectively prevent wire processing accidents, improve the safety and reliability of the equipment, and facilitate external personnel to adjust and maintain equipment.
Smart Images

Figure CN222306857U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rolling machine equipment, in particular to a wire rolling machine with a wire breaking shutdown function. Background Art
[0002] Steel wire is one of the four major types of steel, namely, plate, tube, profile and wire. It is a reprocessed product made by cold drawing from hot-rolled wire rods. According to the usage, it can be classified into: ordinary quality steel wire includes steel wire for welding rods, nail making, mesh making, packaging and printing industries; cold forging steel wire is used for cold heading rivets, screws, etc.; electrical steel includes special steel wire for the production of overhead communication lines, steel core aluminum stranded wire, etc.; textile industry steel wire includes coarse combs, card clothing and needle steel wire; rope steel wire is specially used for the production of wire ropes and spokes; spring steel wire includes steel wire for springs and spring washers, pianos, tires, cords and transport tapes; structural steel wire refers to steel wire for the watch industry, ball bearings, and automatic machine free-cutting; stainless steel wire includes stainless steel wire for the above-mentioned purposes and surgical implant steel wire; resistance alloy wire is used for heater elements and resistance elements; tool steel wire includes steel wire for steel bars and shoemaking.
[0003] According to Chinese patent publication number CN217315659U, it belongs to the field of metal wire processing technology, especially a multi-type intelligent control wire rolling machine, which aims at the problem that it is inconvenient to adjust the spacing between the pressure rollers when processing the steel wire. Now, the following scheme is proposed, which includes a frame, two symmetrically arranged fixed seats are fixed at the bottom end of the frame, a first mounting frame is fixed between the two fixed seats, two symmetrically arranged guide rods are fixed at the top of the fixed seat, a mounting plate is fixed to one side wall of the frame, the top of the guide rod is fixed to the bottom end of the mounting plate, two adjacent guide rods are jointly sleeved with a sliding sleeve, and the inner wall of the sliding sleeve is slidably connected to the outer wall of the guide rod;
[0004] However, the current wire rolling machine has the following problems: it is inconvenient to detect wire breakage and shutdown. The addition of inductance accessories can solve the above problem, thereby better controlling the operation of the equipment. Utility Model Content
[0005] The utility model aims to provide a wire rolling machine with a wire breaking shutdown function to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire rolling machine with a wire breaking shutdown function, comprising a wire rolling structure, a cabinet and a partition, wherein the bottom of the wire rolling structure is fixedly connected to the cabinet, and a partition is fixedly connected to the wire rolling structure, and the partition is used for protecting the work;
[0007] A wire rolling structure, which is supported by a support frame, and an alarm light is installed on the support frame for alarm processing, which can provide feedback when the wire is broken and the machine is shut down. At the same time, the center of the support frame is rotatably connected to a second transmission disk, a second matching disk is provided at the lower end of the second transmission disk, and the center of the second transmission disk and the second matching disk is used for metal transmission, a first transmission disk is provided at the side end of the second transmission disk, a first matching disk is provided at the upper end of the first transmission disk, the first matching disk and the first transmission disk are used for metal transmission, a contact wheel is provided between the second transmission disk and the first transmission disk, a current sensor is installed on the contact wheel, and the electric The flow sensor can transmit electrical energy and act on the metal, and the current sensor and the contact wheel are symmetrically arranged. The metal passes through the two contact wheels and can conduct electricity, thereby performing induction. When the line is broken, the induction is canceled, and the alarm can be processed through the alarm light. At the same time, a wire rolling disc is provided at the side end of the first transmission disc, and the wire rolling disc is driven by a control motor. A first articulated disc and a second articulated disc are hingedly provided between the control motor and the wire rolling disc. The wire rolling disc is hingedly provided on the first articulated disc, and an electrically-controlled hydraulic telescopic rod is hingedly provided on the second articulated disc, and the electrically-controlled hydraulic telescopic rod is also hingedly provided with the rod body at the upper end of the support frame.
[0008] Specifically, the second transmission disk, the second matching disk, the first transmission disk, and the first matching disk are all provided with independent driving modules for power supply.
[0009] Specifically, the electrically controlled hydraulic telescopic rod can drive the control motor and the wire rolling disc to be adjusted by extending and retracting. At this time, the first articulated disc is swung and adjusted through the upper end of the articulated guide block.
[0010] Specifically, the partition is fixed on the support frame to perform protection work on the wire rolling position.
[0011] Specifically, the metal wire is transmitted between the second transmission disk and the second matching disk, passes through between the two contact wheels, and is guided to the first matching disk and the first transmission disk.
[0012] Specifically, the metal wire is guided by the first matching disk and the first transmission disk to reach between the wire rolling disks, and the wire rolling process is performed by adjusting the positions of the wire rolling disks.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. By installing the cabinet, the cabinet can support the wire rolling structure and store the control equipment at the same time. The setting of partitions facilitates the protection of the wire rolling structure from the outside world during processing and prevents wire processing accidents.
[0015] 2. By installing the wire rolling structure, the second transmission disc and the second matching disc in the wire rolling structure can realize the transmission of the steel wire by rotating. At the same time, the steel wire can continue to be transmitted through the first matching disc and the first transmission disc. After that, the steel wire can reach the wire rolling disc position. The positions of the two wire rolling discs are changed by adjusting the electric-controlled hydraulic telescopic rod to carry out wire rolling processing. At this time, the control motor can drive the wire rolling disc to rotate to realize the processing of the steel wire. At the same time, when the steel wire passes through the contact wheel, it can conduct electricity and the current sensor can sense it. When the wire is broken, the contact wheel is disconnected and the line is interrupted. The alarm can be given through the alarm light, which is convenient for external personnel to adjust the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a three-dimensional exploded diagram of the main body of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the wire rolling structure of the utility model.
[0019] In the figure: 1-wire rolling structure; 2-cabinet; 3-partition; 4-first hinged disc; 5-second hinged disc; 6-electrically controlled hydraulic telescopic rod; 7-first matching disc; 8-first transmission disc; 9-current sensor; 10-contact wheel; 11-second transmission disc; 12-second matching disc; 13-warning light; 14-support frame; 15-control motor; 16-articulated guide block; 17-wire rolling disc. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 The utility model provides a technical solution: a wire rolling machine with a wire breaking shutdown function, comprising a wire rolling structure 1, a cabinet 2 and a partition 3. The bottom of the wire rolling structure 1 is fixedly connected to the cabinet 2, and the partition 3 is fixedly connected to the wire rolling structure 1. The partition 3 is used for protection. By installing the cabinet 2, the cabinet 2 can support the wire rolling structure 1 and store the control equipment at the same time. The setting of the partition 3 facilitates the protection of the wire rolling structure 1 from the outside during processing to prevent accidents in wire processing.
[0022] A wire rolling structure 1, the wire rolling structure 1 is supported by a support frame 14, and an alarm light 13 is installed on the support frame 14 for alarm processing, which can provide feedback when the line is broken and the machine is stopped. At the same time, the center of the support frame 14 is rotatably connected to a second transmission disk 11, and a second matching disk 12 is provided at the lower end of the second transmission disk 11, and the centers of the second transmission disk 11 and the second matching disk 12 are used for metal transmission. A first transmission disk 8 is provided at the side end of the second transmission disk 11, and a first matching disk 7 is provided at the upper end of the first transmission disk 8. The first matching disk 7 and the first transmission disk 8 are used for metal transmission. A contact wheel 10 is provided between the second transmission disk 11 and the first transmission disk 8, and a current sensor 9 is installed on the contact wheel 10. The current sensor 9 can transmit electrical energy and act on the metal, and the current sensor 9 and the contact wheel 10 are symmetrically arranged. The metal passes through the two contact wheels 10 and can conduct electricity, thereby performing induction. When the line is broken, the induction is canceled, and the alarm processing can be performed through the alarm light 13. At the same time, a wire rolling disk 17 is provided at the side end of the first transmission disk 8, and the wire rolling disk 17 is controlled by The motor 15 drives, and the first hinged disk 4 and the second hinged disk 5 are hingedly provided between the control motor 15 and the wire rolling disk 17. The first hinged disk 4 is hingedly provided with the wire rolling disk 17, and the second hinged disk 5 is hingedly provided with the electric-controlled hydraulic telescopic rod 6, and the electric-controlled hydraulic telescopic rod 6 is also hingedly provided with the rod body at the upper end of the support frame 14. By installing the wire rolling structure 1, the second transmission disk 11 and the second matching disk 12 in the wire rolling structure 1 are rotated to realize the transmission of the steel wire, and at the same time, the steel wire can continue to be transported through the first matching disk 7 and the first transmission disk 8. After the steel wire is transmitted, it can reach the position of the wire rolling disc 17. The positions of the two wire rolling discs 17 are changed by adjusting the electric-controlled hydraulic telescopic rod 6 to carry out wire rolling processing. At this time, the control motor 15 can drive the wire rolling disc 17 to rotate to realize the processing of the steel wire. At the same time, when the steel wire passes through the contact wheel 10, it can conduct electricity, and the current sensor 9 can sense it. When the wire is broken, the contact wheel 10 is disconnected and the line is interrupted. The alarm can be given through the alarm light 13, which is convenient for external personnel to adjust the equipment.
[0023] The second transmission disk 11, the second matching disk 12, the first transmission disk 8, and the first matching disk 7 are all provided with independent driving modules for power supply.
[0024] The electrically controlled hydraulic telescopic rod 6 can drive the control motor 15 and the wire rolling disc 17 to be adjusted by extension and retraction. At this time, the first articulated disc 4 is swung and adjusted through the upper end of the articulated guide block 16 .
[0025] The partition plate 3 is fixed on the support frame 14 to protect the wire rolling position.
[0026] The metal wire is transmitted between the second transmission disk 11 and the second matching disk 12 , passes through between the two contact wheels 10 , and is guided to the positions of the first matching disk 7 and the first transmission disk 8 .
[0027] The metal wire is guided by the first matching disk 7 and the first transmission disk 8 to reach between the wire rolling disks 17, and the wire rolling process is performed by adjusting the position of the wire rolling disks 17.
[0028] Working principle: When work is needed, the user installs the equipment at the designated location, the cabinet 2 supports the bottom, and the steel wire is transmitted through the second transmission disk 11 and the second matching disk 12. At this time, the second transmission disk 11 and the second matching disk 12 can be driven to rotate, driving the steel wire to be transmitted along the track, and then continue to transmit through the contact wheel 10. The current sensor 9 can conduct electricity through the contact wheel 10, and through the contact of the steel wire, it can be transmitted to the current sensor 9 and the contact wheel 10 at the bottom. When the wire is broken, the upper and lower contact wheels 10 are disconnected, and the current sensor 9 can sense it. At this time The alarm light 13 can perform alarm work. After passing through the contact wheel 10, the steel wire can reach between the first matching disk 7 and the first transmission disk 8. Under the rotation drive of the first matching disk 7 and the first transmission disk 8, it continues to be transmitted, and then reaches between the two wire rolling disks 17 distributed upper and lower at the side end position. At this time, the electrically controlled hydraulic telescopic rod 6 can be extended and retracted, and through the action of the second articulated disk 5, the control motor 15, the wire rolling disk 17, and the first articulated disk 4 are rotated and adjusted around the articulated guide block 16 to realize the regulation of the bottom gap. After that, the control motor 15 drives the wire rolling disk 17 to rotate, and the wire rolling processing is performed to complete the work.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire rolling machine with a wire breaking shutdown function, comprising a wire rolling structure (1), a cabinet (2) and a partition (3), characterized in that: The bottom of the wire rolling structure (1) is fixedly connected to the cabinet (2), and a partition (3) is fixedly connected to the wire rolling structure (1), and the partition (3) is used for protection work; A wire rolling structure (1) is supported by a support frame (14) inside the wire rolling structure (1), and an alarm light (13) is installed on the support frame (14) for alarm processing, and can provide feedback when the wire is broken and the machine is stopped. At the same time, the center of the support frame (14) is rotatably connected to a second transmission disk (11), a second matching disk (12) is provided at the lower end of the second transmission disk (11), and the center of the second transmission disk (11) and the second matching disk (12) is used for metal transmission, a first transmission disk (8) is provided at the side end of the second transmission disk (11), a first matching disk (7) is provided at the upper end of the first transmission disk (8), the first matching disk (7) and the first transmission disk (8) are used for metal transmission, a contact wheel (10) is provided between the second transmission disk (11) and the first transmission disk (8), and a current sensor ( 9), the current sensor (9) can transmit electric energy and act on metal, and the current sensor (9) and the contact wheel (10) are symmetrically arranged, and the metal passes through the two contact wheels (10) and can conduct electricity, thereby performing induction. When the line is broken, the induction is canceled, and an alarm processing can be performed through an alarm light (13). At the same time, a wire rolling disc (17) is arranged at the side end of the first transmission disc (8), and the wire rolling disc (17) is driven by a control motor (15). A first hinged disc (4) and a second hinged disc (5) are hingedly arranged between the control motor (15) and the wire rolling disc (17), and the wire rolling disc (17) is hingedly arranged on the first hinged disc (4), and an electrically controlled hydraulic telescopic rod (6) is hingedly arranged on the second hinged disc (5), and the electrically controlled hydraulic telescopic rod (6) is also hingedly arranged with the rod body at the upper end of the support frame (14).
2. A wire rolling machine with a wire breaking shutdown function according to claim 1, characterized in that: The second transmission disk (11), the second matching disk (12), the first transmission disk (8), and the first matching disk (7) are all provided with independent driving modules for power supply.
3. A wire rolling machine with a wire breaking shutdown function according to claim 2, characterized in that: The electrically controlled hydraulic telescopic rod (6) can drive the control motor (15) and the wire rolling disc (17) to adjust by telescoping, and at this time, the first hinged disc (4) is swung and adjusted by the upper end of the hinged guide block (16).
4. A wire rolling machine with a wire breaking shutdown function according to claim 3, characterized in that: The partition plate (3) is fixed on the support frame (14) to perform protection work at the wire rolling position.
5. A wire rolling machine with a wire breaking shutdown function according to claim 4, characterized in that: The metal wire is transmitted between the second transmission disk (11) and the second matching disk (12), passes through between the two contact wheels (10), and is guided to the positions of the first matching disk (7) and the first transmission disk (8).
6. A wire rolling machine with a wire breaking shutdown function according to claim 5, characterized in that: The metal wire is guided by the first matching disk (7) and the first transmission disk (8) to reach between the wire rolling disks (17), and the wire rolling process is performed by adjusting the position of the wire rolling disks (17).
Citation Information
Patent Citations
Multi-type intelligent control wire rolling machine
CN217315659U