Solder wire collecting device of solder wire extruding machine
By setting up a synchronization and adjustment mechanism in the solder wire extruder, the problems of uneven winding and easy damage of the solder wire are solved, and the slack adjustment of the solder wire is achieved, the production efficiency and working efficiency are improved, and the damage rate of the solder wire is reduced. Maintenance cost ensures safety.
Patent Information
- Application Number
- CN202420927574.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The winding devices of existing solder wire extruders lack components to adjust the slack of solder wire, which leads to easy accumulation of solder wire during the winding process, causing damage, increasing production line shutdown and maintenance frequency, reducing production efficiency and posing safety hazards.
A solder wire collection device for solder wire extruder is designed. By setting up a synchronization mechanism and an adjustment mechanism, the slack adjustment of the solder wire during the collection process is realized, including reciprocating screws, pulleys, motor drive rods, slide rods, and threaded rods. and electric cylinders to ensure that the tightness of the solder wires is adjustable when collecting, and are suitable for solder wires of different thicknesses.
Through the coordination of the adjustment mechanism, solder wire can be automatically controlled during the collection process, reducing energy loss, improving production efficiency, reducing solder wire damage rate, reducing maintenance and replacement frequency, and improving work efficiency and safety.
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Figure CN222306905U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of solder wire collection, in particular to a solder wire collecting device of a solder wire extruder. Background Art
[0002] In the prior art, after searching, it was found that a Chinese patent disclosed "a winding device for a solder wire extruder", and its application number is "CN202022654548.1". The patent mainly arranges a winding reel and a rotating shaft to be detachably connected through a fixed block, which is convenient for the staff to move a roll of wound solder wire through the winding reel, thereby helping to improve the convenience of the staff in transferring the wound solder wire.
[0003] However, the device does not have any components for adjusting the slackness of the solder wire, and the winding reel is vertical, which can easily cause the solder wire to pile up downwards during the winding process. Since the solder wire is usually made of metal alloys such as tin and lead, the material is relatively fragile, and as a welding material, its diameter usually needs to be precisely controlled to meet the requirements of the welding process. Excessive accumulation and extrusion of the solder wire can easily cause damage to the solder wire. The damaged solder wire needs to be replaced in time, which will increase the frequency of production line shutdown and maintenance, thereby reducing production efficiency and capacity, and bad solder wire may cause some safety hazards. Utility Model Content
[0004] The purpose of the utility model is to provide a solder wire collecting device for a solder wire extruder. By providing a synchronization mechanism and an adjustment mechanism, the slackness of the solder wire can be adjusted during the collection process, thereby greatly improving production efficiency, realizing automated production and precision processing, and solving the problems of uneven winding and easy damage of the solder wire in the existing device.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a solder wire collecting device for a solder wire extruder, comprising a base and a driving rod, wherein a synchronization mechanism, a driving mechanism, a supporting mechanism, an adjusting mechanism and a collecting mechanism are arranged on the base;
[0007] Furthermore, the synchronization mechanism includes two fixed blocks fixedly connected to the top surface of the base, the right fixed block is rotatably connected to a reciprocating screw, the reciprocating screw is threadedly connected to the second base, the right end of the reciprocating screw is fixedly connected to the fourth pulley, the top surface of the base is fixedly connected to the first support block, the top surface of the base is slidably connected to the second support block, the right side surface of the first support block is rotatably connected to the second driving rod, the left end of the second driving rod is fixedly connected to the second pulley and the third pulley, the left end of the driving rod is fixedly connected to the first pulley, a first belt is sleeved between the first pulley and the second pulley, and a second belt is sleeved between the third pulley and the fourth pulley.
[0008] Furthermore, the driving mechanism includes a motor arranged on the top surface of the base, and a driving rod is fixedly connected to the output end of the motor.
[0009] Furthermore, the support mechanism includes a first connection block fixedly connected to the bottom surface of the base, and a roller is arranged on the bottom surface of the first connection block.
[0010] The cam is connected to the second support rod by the first movable rod, and the movable rod is connected to the second support rod by the second movable rod.
[0011] Furthermore, the collecting mechanism includes a third driving rod rotatably connected to the left side surface of the second supporting block, the right end of the second driving rod is fixedly connected to the second connecting block, the left end of the third driving rod is fixedly connected to the third connecting block, and the right side surface of the second connecting block is fixedly connected to two collecting rods.
[0012] Furthermore, bolts are threadedly connected between the third connecting block and the two collecting rods, and a second sliding groove is provided on the top surface of the base.
[0013] The utility model has the following beneficial effects:
[0014] The utility model sets a synchronous mechanism, and the fourth pulley 11, the second pulley 13, the third pulley 14, the first pulley 15, the first belt 16, the second belt 17 and the reciprocating screw 9 cooperate with each other, so that when the driving rod 2 rotates, the driving rod 2 can drive the reciprocating screw 9 to reciprocate through the first belt 16 and the second belt 17, so that the materials can be effectively collected on the collecting rod 35, reducing energy loss and power consumption to realize automated production and precision processing.
[0015] The utility model sets an adjustment mechanism, and the slide bar 22, the second fixed block 19, the threaded rod 26, the second pressure wheel 21, the first pressure wheel 25 and the fourth fixed block 27 cooperate with each other, so that the threaded rod 26 can drive the first pressure wheel 25 to move up and down when rotating, and it is convenient to adjust the distance between the second pressure wheel 21 and the first pressure wheel 25 to be suitable for solder wires of different thicknesses. The first slide groove 28, the second slide bar 29 and the electric cylinder 31 cooperate with each other, and the electric cylinder 31 can drive the second slide bar 29 to move synchronously inside the first slide groove 28, so that the height of the second slide bar 29 is conveniently adjusted, and the tightness of the solder wire when being collected is conveniently adjusted, so as to realize automatic control and optimized operation of the system, and greatly improve production efficiency and work efficiency.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of a solder wire collecting device of a solder wire extruder of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of a synchronous mechanism of a solder wire collecting device of a solder wire extruder of the utility model;
[0020] Figure 3 This is a schematic diagram of the driving mechanism structure of a solder wire collecting device of a solder wire extruder of the utility model;
[0021] Figure 4 for Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0022] Figure 5 for Figure 1 Schematic diagram of the enlarged structure of B.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Base; 2. Drive rod; 3. First connecting block; 4. Roller; 5. Motor; 6. Fixed block; 7. First support block; 8. Second support block; 9. Reciprocating screw; 10. Second base; 11. Fourth pulley; 12. Second drive rod; 13. Second pulley; 14. Third pulley; 15. First pulley; 16. First belt; 17. Second belt; 18. First fixed block; 19. Second fixed block; 20. First support rod; 21. Second pressure wheel; 22. Slide rod; 23. Third fixed block; 24. Second support rod; 25. First pressure wheel; 26. Threaded rod; 27. Fourth fixed block; 28. First slide groove; 29. Second slide rod; 30. Pulley; 31. Electric cylinder; 32. Third drive rod; 33. Second connecting block; 34. Third connecting block; 35. Collecting rod; 36. Bolt; 37. Second slide groove. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 As shown, the utility model is a solder wire collecting device for a solder wire extruder, comprising a base 1 and a driving rod 2, wherein the base 1 is provided with a synchronization mechanism, a driving mechanism, a supporting mechanism, an adjusting mechanism, and a collecting mechanism;
[0027] The synchronization mechanism includes two fixed blocks 6 fixedly connected to the top surface of the base 1, the right fixed block 6 is rotatably connected to a reciprocating screw 9, the reciprocating screw 9 is threadedly connected to a second base 10, the right end of the reciprocating screw 9 is fixedly connected to a fourth pulley 11, the top surface of the base 1 is fixedly connected to a first support block 7, the top surface of the base 1 is slidably connected to a second support block 8, the right side surface of the first support block 7 is rotatably connected to a second driving rod 12, the left end of the second driving rod 12 is fixedly connected to a second pulley 13 and a third pulley 14, the left end of the driving rod 2 is fixedly connected to a first pulley 15, a first belt 16 is sleeved between the first pulley 15 and the second pulley 13, and a second belt 17 is sleeved between the third pulley 14 and the fourth pulley 11.
[0028] Among them Figure 1 As shown, the driving mechanism includes a motor 5 arranged on the top surface of the base 1, and the output end of the motor 5 is fixedly connected to the driving rod 2.
[0029] By setting a driving mechanism, the motor 5, the driving rod 2, and the second driving rod 12 cooperate with each other, so that when the motor 5 drives the driving rod 2 to rotate, the driving rod 2 can drive the second driving rod 12 to rotate synchronously.
[0030] Among them Figure 1 As shown, the support mechanism includes a base 1 having a first connection block 3 fixedly connected to the bottom surface thereof, and a roller 4 is arranged on the bottom surface of the first connection block 3 .
[0031] By providing the supporting mechanism, the base 1, the first connecting block 3 and the roller 4 cooperate with each other, so that the whole device is easy to move, thereby improving the convenience of the device during transportation.
[0032] Among them Figure 1-3 , Figure 5 As shown, the adjusting mechanism includes a first fixed block 18 and a third fixed block 23 fixedly connected to the top surface of the second base 10, a first support rod 20 is fixedly connected to the left surface of the first fixed block 18, the first support rod 20 is rotatably connected to the second pressure wheel 21, a sliding rod 22 is slidably connected to the right surface of the first fixed block 18, the sliding rod 22 is fixedly connected to the second fixed block 19, a second support rod 24 is fixedly connected to the left surface of the second fixed block 19, the second support rod 24 is rotatably connected to the first pressure wheel 25, a fourth fixed block 27 is fixedly connected to the left end of the first support rod 20, the fourth fixed block 27 is threadedly connected to the threaded rod 26, a first sliding groove 28 is provided inside the first fixed block 18 and the third fixed block 23, a second sliding rod 29 is slidably connected to the inner wall of the first sliding groove 28, the second sliding rod 29 is rotatably connected to the pulley 30, and two electric cylinders 31 are arranged on the top surface of the second base 10, and the second sliding rod 29 is fixedly connected to the output ends of the two electric cylinders 31.
[0033] By setting an adjustment mechanism, the slide rod 22, the second fixed block 19, the threaded rod 26, the second pressure wheel 21, the first pressure wheel 25 and the fourth fixed block 27 cooperate with each other, so that the threaded rod 26 can drive the first pressure wheel 25 to move up and down when rotating, so as to facilitate the adjustment of the distance between the second pressure wheel 21 and the first pressure wheel 25 to adapt to solder wires of different thicknesses. The first slide groove 28, the second slide rod 29 and the electric cylinder 31 cooperate with each other, so that the electric cylinder 31 can drive the second slide rod 29 to move synchronously inside the first slide groove 28, so as to facilitate the adjustment of the tightness of the solder wire during collection, realize the automatic control and optimized operation of the system, and greatly improve the production efficiency and work efficiency.
[0034] As shown in Figure 4, the collecting mechanism includes a third driving rod 32 rotatably connected to the left side surface of the second supporting block 8, the right end of the second driving rod 12 is fixedly connected to the second connecting block 33, the left end of the third driving rod 32 is fixedly connected to the third connecting block 34, and the right side surface of the second connecting block 33 is fixedly connected to two collecting rods 35.
[0035] By providing the collecting mechanism, the second driving rod 12 , the second connecting block 33 , the third connecting block 34 and the collecting rod 35 cooperate with each other, so that the material can be effectively wound around the surface of the collecting rod 35 .
[0036] Among them Figure 2 and Figure 4 As shown, bolts 36 are threadedly connected between the third connecting block 34 and the two collecting rods 35 , and a second sliding groove 37 is provided on the top surface of the base 1 .
[0037] By providing the bolt 36 and the second slide groove 37, the third connecting block 34 and the collecting rod 35 can be freely disassembled, and the second supporting block 8 can slide through the second slide groove 37, so that the material can be easily taken out from the collecting rod 35, which greatly saves the time and cost of maintenance, cleaning, replacement and adjustment.
[0038] A specific application of this embodiment is: by setting a synchronization mechanism, the fourth pulley 11, the second pulley 13, the third pulley 14, the first pulley 15, the first belt 16, the second belt 17, the second base 10 and the reciprocating screw 9 cooperate with each other, so that when the driving rod 2 rotates, the driving rod 2 can drive the reciprocating screw 9 to reciprocate through the first belt 16 and the second belt 17, so that the second base 10 can move left and right, effectively improving production efficiency and realizing automated production and precision processing.
[0039] By setting a driving mechanism, the motor 5, the driving rod 2, and the second driving rod 12 cooperate with each other, so that when the motor 5 drives the driving rod 2 to rotate, the driving rod 2 can drive the second driving rod 12 to rotate synchronously;
[0040] By providing a supporting mechanism, the base 1, the first connecting block 3 and the roller 4 cooperate with each other, so that the whole device is easy to move, and the convenience of transporting the device is improved;
[0041] By setting the adjustment mechanism, the slide bar 22, the second fixed block 19, the threaded rod 26, the second pressure wheel 21, the first pressure wheel 25 and the fourth fixed block 27 cooperate with each other, so that the threaded rod 26 can drive the first pressure wheel 25 to move up and down when rotating, so as to facilitate the adjustment of the distance between the second pressure wheel 21 and the first pressure wheel 25 to adapt to solder wires of different thicknesses, and the first slide 28, the second slide bar 29 and the electric cylinder 31 cooperate with each other, so that the electric cylinder 31 can drive the second slide bar 29 to move synchronously inside the first slide 28, so as to facilitate the adjustment of the tightness of the solder wire during collection, realize the automatic control and optimized operation of the system, and greatly improve the production efficiency and work efficiency;
[0042] By setting up the collecting mechanism, the second driving rod 12, the second connecting block 33, the third connecting block 34 and the collecting rod 35 cooperate with each other, so that the material can be effectively wound around the surface of the collecting rod 35;
[0043] By providing the bolt 36 and the second slide groove 37, the third connecting block 34 and the collecting rod 35 can be freely disassembled, and the second supporting block 8 can slide through the second slide groove 37, so that the material can be easily taken out from the collecting rod 35, which greatly saves the time and cost of maintenance, cleaning, replacement and adjustment.
[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0045] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A solder wire collecting device for a solder wire extruder, characterized in that: It comprises a base (1) and a driving rod (2), wherein the base (1) is provided with a synchronization mechanism, a driving mechanism, a supporting mechanism, an adjusting mechanism, and a collecting mechanism; The synchronization mechanism comprises two fixed blocks (6) fixedly connected to the top surface of the base (1), the right fixed block (6) is rotatably connected to a reciprocating screw (9), the reciprocating screw (9) is threadedly connected to a second base (10), the right end of the reciprocating screw (9) is fixedly connected to a fourth pulley (11), the top surface of the base (1) is fixedly connected to a first support block (7), the top surface of the base (1) is slidably connected to a second support block (8), the right side surface of the first support block (7) is rotatably connected to a second driving rod (12), the left end of the second driving rod (12) is fixedly connected to a second pulley (13) and a third pulley (14), the left end of the driving rod (2) is fixedly connected to a first pulley (15), a first belt (16) is sleeved between the first pulley (15) and the second pulley (13), and a second belt (17) is sleeved between the third pulley (14) and the fourth pulley (11).
2. The solder wire collecting device of the solder wire extruder according to claim 1, characterized in that: The driving mechanism comprises a motor (5) arranged on the top surface of the base (1), and the output end of the motor (5) is fixedly connected to a driving rod (2).
3. The solder wire collecting device of the solder wire extruder according to claim 1, characterized in that: The support mechanism comprises a base (1) having a first connection block (3) fixedly connected to the bottom surface thereof, and a roller (4) is arranged on the bottom surface of the first connection block (3).
4. The solder wire collecting device of the solder wire extruder according to claim 1, characterized in that: The adjusting mechanism comprises a first fixed block (18) and a third fixed block (23) fixedly connected to the top surface of the second base (10); the left surface of the first fixed block (18) is fixedly connected to a first support rod (20); the first support rod (20) is rotatably connected to a second pressure wheel (21); the right surface of the first fixed block (18) is slidably connected to a slide rod (22); the slide rod (22) is fixedly connected to a second fixed block (19); the left surface of the second fixed block (19) is fixedly connected to a second support rod (24); the second support rod (24) is rotatably connected to a second pressure wheel (21); A pressure wheel (25), the left end of the first support rod (20) is fixedly connected to a fourth fixed block (27), the fourth fixed block (27) is threadedly connected to a threaded rod (26), the first fixed block (18) and the third fixed block (23) are both provided with a first sliding groove (28), the inner wall of the first sliding groove (28) is slidably connected to a second sliding rod (29), the second sliding rod (29) is rotatably connected to a pulley (30), the top surface of the second base (10) is provided with two electric cylinders (31), the second sliding rod (29) is fixedly connected to the output ends of the two electric cylinders (31).
5. The solder wire collecting device of the solder wire extruder according to claim 1, characterized in that: The collecting mechanism comprises a third driving rod (32) rotatably connected to the left side surface of the second supporting block (8); the right end of the second driving rod (12) is fixedly connected to the second connecting block (33); the left end of the third driving rod (32) is fixedly connected to the third connecting block (34); and the right side surface of the second connecting block (33) is fixedly connected to two collecting rods (35).
6. The solder wire collecting device of the solder wire extruder according to claim 5, characterized in that: Bolts (36) are threadedly connected between the third connecting block (34) and the two collecting rods (35), and a second sliding groove (37) is provided on the top surface of the base (1).
Citation Information
Patent Citations
Winding device of solder wire extruding machine
CN213894718U