Composite side punching die for lock cylinder shell

By designing a composite side-punching mold for the lock cylinder shell, efficient molding of the lock cylinder head was achieved, solving the problems of dimensional accuracy and complex molding process of the lock cylinder shell head, reducing costs and improving product yield.

CN222307067UActive Publication Date: 2025-01-07XIAMEN ZHI XUN ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420987726.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-07
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The protrusion on the head of the lock cylinder shell requires high dimensional accuracy and has a complex molding process. Existing technologies are inefficient and have high labor costs.

Method used

Design a composite side-punching mold for lock cylinder shell, including an upper cover plate, an upper mold base, a lower mold base, multiple lower pads, a shell punching module, a lock cylinder head forming module, and a shell forming module. The lock cylinder head is formed by continuous punching, and the shell punching module and the shell forming module are combined to complete the processing in one mold.

Benefits of technology

This improved processing efficiency, reduced labor and mold costs, and ensured product yield and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lock cylinder shell composite side punching die which comprises an upper cover plate, an upper die base, a lower die base and a plurality of lower foot pads, the upper cover plate is installed at the top of the upper die base, the lower foot pads are evenly installed at the bottom of the lower die base, outer guide sleeves are arranged on the periphery of the bottom of the upper die base, and the outer guide sleeves are connected with the lower die base. The top of the lower die base is provided with outer guide columns corresponding to the four outer guide sleeves, the outer guide columns can be movably arranged in the outer guide sleeves in a penetrating mode up and down, and a shell punching module, a lock cylinder head forming module and a shell forming module are sequentially arranged between the upper die base and the lower die base from left to right. According to the continuous punching die, the lock cylinder head forming module, the shell punching module and the shell forming module are combined in the continuous punching die, a lock cylinder head expanding die does not need to be independently arranged, a special person does not need to be independently used for guarding, the machining efficiency can be greatly improved, and meanwhile the labor cost and the die cost can be greatly reduced.
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Description

Technical Field

[0001] The utility model relates to a lock core shell mold, in particular to a lock core shell composite side punching mold. Background Art

[0002] The head of the lock core shell has a ring-shaped protrusion, and the dimensional accuracy of the protrusion of the lock core shell is very high, and its molding process is relatively complicated. At present, when processing the open position of the lock core head, it is basically processed separately, and a mold of a station is set up at that time, and a dedicated person is responsible for watching the mold, so that better control can be achieved and the yield rate can be improved. However, this processing method is inefficient and relatively increases labor costs and manufacturing costs. Utility Model Content

[0003] The utility model provides a composite side punching die for a lock core shell, the main purpose of which is to solve the above-mentioned problems.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A composite side punching die for a lock core shell, comprising an upper cover plate, an upper die base, a lower die base and a plurality of lower pads, wherein the upper cover plate is mounted on the top of the upper die base, the plurality of lower pads are evenly mounted on the bottom of the lower die base, outer guide sleeves are arranged around the bottom of the upper die base, outer guide columns corresponding to four outer guide sleeves are arranged on the top of the lower die base, the outer guide columns can be movably inserted into the outer guide sleeves up and down, and a shell punching die group, a lock core head forming die group and a shell forming die group are arranged in sequence from left to right between the upper die base and the lower die base.

[0006] The lock core head forming module comprises a first upper clamping plate, a first stop plate, a first upper stripping plate, a lock core head punch, two slider seats, two lower sliders, two lower inserts, a first lower stripping plate and a first lower pad, the first upper clamping plate is fixed to the bottom of the upper die seat, the first stop plate can be installed in the lower part of the first upper clamping plate movably up and down, the first upper stripping plate is installed at the bottom of the first stop plate, the upper end of the lock core head punch is fixedly installed at the bottom of the upper die seat, the lower end of the lock core head punch passes through the first upper clamping plate, the first stop plate and the first upper stripping plate in sequence and extends out of the bottom of the first lower stripping plate, the first lower pad is fixed Installed on the top of the lower mold base, the first lower stripping plate can be installed on the upper part of the first lower pad so as to move up and down, the two slider seats are installed on the top of the first lower stripping plate in a front-to-back manner, the two lower sliders are respectively installed on two corresponding slider seats, the bottoms of the two lower insert knives are respectively installed on the top of the first lower pad in a front-to-back manner, when the first lower stripping plate moves down and up, the two lower insert knives can respectively drive the two corresponding lower sliders to move inward and contact and move outward and separate, the inner sides of the two lower sliders are provided with semi-cylindrical forming grooves, and the upper part of the inner wall of the forming groove is provided with a semi-circular annular groove.

[0007] The outer sides of the two lower sliding blocks are both provided with driving slide grooves which are inclined inwards and are shaped like a "T", and the tops of the two lower inserting knives are both provided with sliding ends which are adapted to the two corresponding driving slide grooves.

[0008] The tops of the two lower sliding blocks are each provided with a fixing slot inclined outward, and the bottom of the first upper clamping plate is provided with two upper inserting knives arranged front and back, and the lower ends of the two upper inserting knives can pass through the first upper release plate and then be inserted into the two corresponding fixing slots.

[0009] The two slider seats are both provided with a blowing hole, and the upper ends of the blowing holes are arranged toward the middle direction of the two lower sliders.

[0010] The shell punching die assembly includes an upper backing plate, an upper template, a shell punch, a shell punching bottom die, a second lower stripping plate and a second lower pad. The upper backing plate is installed at the bottom of the upper die seat, the upper template is installed at the bottom of the upper backing plate, the shell punch is installed at the bottom of the upper template, the second lower pad is installed at the top of the lower die seat, the second lower stripping plate can be installed on the upper part of the second lower pad so as to move up and down, and the shell punching bottom die is installed at the top of the second lower stripping plate.

[0011] The shell forming module includes a second upper clamping plate, a second stop plate, a second upper stripping plate, a shell forming punch, a lower die side punch, a third lower stripping plate and a third lower pad. The second upper clamping plate is installed at the bottom of the upper die base, the second stop plate can move up and down to the lower part installed on the second upper clamping plate, the second upper stripping plate is installed at the bottom of the second upper clamping plate, the upper end of the shell forming punch is installed at the bottom of the upper die base, the lower end of the shell forming punch passes through the second upper clamping plate and the second upper stripping plate in sequence and extends out from under the second upper stripping plate, the third lower pad is installed at the top of the lower die base, the third lower stripping plate can be installed up and down on the upper part of the third lower pad, and the lower die side punch can be installed inwardly on the third lower stripping plate.

[0012] From the above description of the structure of the utility model, it can be seen that compared with the prior art, the utility model has the following advantages: the utility model is cleverly designed and easy to use, and the material strip enters from the left side of the mold and is sent out from the right side. By setting up a shell punching module, the incoming material strip can be pre-punched, so that the material strip can form a basic lock core shell shape. By setting up a lock core head molding module, the head position of the shell shape punched in the previous step can be expanded and formed, and finally the entire lock core shell is completely molded by the shell molding module. The utility model combines the lock core head molding module with the shell punching module and the shell molding module in a continuous stamping die, and there is no need to set up a separate lock core head expansion mold, and there is no need for a separate person to supervise, which can greatly improve the processing efficiency and greatly reduce labor costs and mold costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the utility model after mold separation.

[0014] Figure 2 Based Figure 1 A magnified schematic diagram of center A.

[0015] Figure 3 It is a three-dimensional schematic diagram of the utility model after mold closing.

[0016] Figure 4 It is a three-dimensional schematic diagram of the lower sliding block of the utility model.

[0017] Figure 5 It is a three-dimensional schematic diagram of the lower inserting knife of the utility model.

[0018] Figure 6 It is a schematic diagram of the material strip punched by the utility model. DETAILED DESCRIPTION

[0019] Reference Figures 1 to 3. A composite side punching die for a lock core shell, comprising an upper cover plate 1, an upper die base 2, a lower die base 3 and a plurality of lower pads 4. The upper cover plate 1 is mounted on the top of the upper die base 2, the plurality of lower pads 4 are evenly mounted on the bottom of the lower die base 3, and outer guide sleeves 5 are arranged around the bottom of the upper die base 2. The top of the lower die base 3 is provided with outer guide pillars 6 corresponding to the four outer guide sleeves 5, and the outer guide pillars 6 can be movably inserted into the outer guide sleeves 5 up and down. A shell punching die set 7, a lock core head forming die set 8 and a shell forming die set 9 are arranged between the upper die base 2 and the lower die base 3 from left to right.

[0020] Reference Figures 1 to 3 . The upper cover plate 1 can be used to connect and fix with the external punch press, and is used to drive the upper die to move downward for punching. Multiple upper cover plates 1 can be provided, so as to ensure that the mold connection is more stable. The upper die base 2 can be used to connect and install the shell punching module 7, the lock core head forming module 8 and the shell forming module 9. Multiple lower pads 4 can be used to support the lower die base 3. The setting of the lower die base 3 can be used to support and install the shell punching module 7, the lock core head forming module 8 and the shell forming module 9. The setting of the outer guide sleeve 5 and the outer guide column 6 can ensure that when the upper and lower molds are closed, the mold closing is accurate and there is no deviation, so that the material strip punched into the mold has higher precision and the product yield is higher. The shell punching module 7 can punch and shell the material strip so that the material strip forms a basic lock core shell shape. The lock core head forming module 8 can expand and form the head of the shell punched in the previous process to complete the process of expanding the lock core head. The shell forming module 9 can further punch the lock core shell after the head is expanded, complete the functions of shaping, side punching and grooving, and complete the lock core shell forming process.

[0021] Reference Figures 1 to 3 and Figure 6The lock core head forming module 8 includes a first upper clamping plate 81, a first stop plate 82, a first upper stripping plate 83, a lock core head punch 84, two slider seats 85, two lower sliders 86, two lower inserts 87, a first lower stripping plate 88 and a first lower pad 89. The first upper clamping plate 81 is fixed to the bottom of the upper die seat 2, the first stop plate 82 is installed on the lower part of the first upper clamping plate 81 so as to be movable up and down, the first upper stripping plate 83 is installed on the bottom of the first stop plate 82, and the upper end of the lock core head punch 84 is fixedly installed on the bottom of the upper die seat 2. The lower end of the lock core head punch 84 passes through the first upper clamping plate 81, the first stop plate 82 and the first upper stripping plate 83 in sequence and extends out of the bottom of the first lower stripping plate 88, and the first lower pad 89 is fixedly installed on the top of the lower die seat 3. The first lower stripping plate 88 is mounted on the upper part of the first lower pad 89 so as to be movable up and down, the two slider seats 85 are mounted on the top of the first lower stripping plate 88 in a front-to-back arrangement, and the two lower sliders 86 are mounted on two corresponding slider seats 85. The bottoms of the two lower inserting knives 87 are mounted on the top of the first lower pad 89 in a front-to-back arrangement, respectively. When the first lower stripping plate 88 moves down and up, the two lower inserting knives 87 can drive the two corresponding lower sliders 86 to move inward and contact and move outward and separate, respectively. The inner sides of the two lower sliders 86 are both provided with a semi-cylindrical forming groove 10, and the upper inner wall of the forming groove 10 is provided with a semi-circular ring groove.

[0022] Reference Figures 1 to 3 and Figure 6 The first upper clamping plate 81 can be connected to the upper die seat 2 to play a role of connection and fixing. The first stopper plate 82 can stop the first upper stripping plate 83 with paper and has a stopper function. The first upper stripping plate 83 can separate the lock core head punch 84 from the material strip when the mold is separated. The lock core head punch 84 can form and expand the top of the lock core housing in the previous process. The two slider seats 85 can be used to install the two corresponding lower sliders 86 in front and behind, so that the lower sliders 86 can move inward or outward. The two lower sliders 86 can approach inward, and at the same time, the middle molding groove 10 forms a cylindrical inner groove after the inner part approaches. At the same time, the annular grooves of the two lower sliders 86 contact to form a semicircular groove of an annular ring, so that the top of the lock core housing can expand into the annular groove after the mold is closed, forming the expanded part of the lock core head. The two lower inserts 87 can drive the two lower sliders 86 to move inward and outward, and have a driving and matching function. The first lower stripping plate 88 can lift the material strip and has a stripping function. The first lower pad 89 has a connecting and fixing function. An inner guide post and an inner guide sleeve are also provided in the lock core head molding module 8, so that the upper and lower molds can be positioned more accurately when the molds are closed, further ensuring the accuracy of stamping.

[0023] Reference Figures 3 to 6The outer sides of the two lower sliders 86 are provided with a driving groove 11 which is inclined inward and shaped like a "T", and the tops of the two lower insert knives 87 are provided with sliding ends 12 which are adapted to the two corresponding driving grooves 11. The arrangement of the driving groove 11 and the sliding end 12 can ensure that during the mold closing process, while the first lower stripping plate 88 is pressed and moved downward, the sliding end 12 of the lower insert knife 87 which is inclined inward can cooperate with the driving groove 11 to drive the lower slider 86 to move inward, so as to ensure that the molding grooves 10 on the inner sides of the two lower sliders 86 form a cylindrical groove after abutting. After the mold is separated, the first lower stripping plate 88 is moved upward by the spring, and the sliding end 12 of the lower insert knife 87 cooperates with the driving groove 11 to drive the lower slider 86 to move outward.

[0024] Reference Figures 3 to 6 The tops of the two lower sliders 86 are provided with fixed slots 13 inclined outward, and the bottom of the first upper clamping plate 81 is provided with two upper insert knives 14 arranged front and back, and the lower ends of the two upper insert knives 14 can pass through the first upper release plate 83 and then be inserted into the two corresponding fixed slots 13. When the mold is closed, the first upper clamping plate 81 drives the upper insert knives 14 to move downward, and when the mold is fully closed, the two upper insert knives 14 can be inserted into the two corresponding fixed slots 13, which can further ensure that the two lower sliders 86 will not move outward, so that after the lock core head punch 84 presses against the top of the lock core shell of the material strip, the lock core head can expand and squeeze into the annular grooves on both sides to form an expanded head.

[0025] Reference Figures 1 to 3 The two slider seats 85 are both provided with a blowing hole 15, and the upper end of the blowing hole 15 is arranged toward the middle direction of the two lower sliders 86. The provision of the blowing hole 15 can ensure that during the mold closing process, dust or iron filings and other particles on the top of the pre-stamped lock core housing are blown away, so that there will be no scratches or marks on the top of the lock core housing and the expanded part of the top after stamping. The blowing hole 15 can be connected through an external air pipe, and the external air pipe can pass through the lower mold seat 3, the first lower pad 89, and the first lower stripping plate 88 and then be connected to the blowing hole 15 of the slider seat 85.

[0026] Reference Figures 1 to 3 The shell punching die set 7 comprises an upper back plate 71, an upper die plate 72, a shell punch, a shell punching bottom die, a second lower stripping plate 73 and a second lower pad 74. The upper back plate 71 is mounted on the bottom of the upper die seat 2, and the upper die plate 72 is mounted on the bottom of the upper back plate 71. The shell punch is mounted on the bottom of the upper die plate 72, the second lower pad 74 is mounted on the top of the lower die seat 3, the second lower stripping plate 73 is mounted on the upper part of the second lower pad 74 so as to be movable up and down, and the shell punching bottom die is mounted on the top of the second lower stripping plate 73.

[0027] Reference Figures 1 to 3The upper back plate 71 can be connected to the upper die base 2, the upper die plate 72 can be installed with the upper punch and the upper die head, the shell punch can cooperate with the shell bottom die to punch the material strip into the lock core shell, the second lower release plate 73 can detach the material strip, and the second lower pad 74 can be used for support and connection. The inner guide column and the inner guide sleeve are arranged in the shell die set 7 to play an internal guiding role. Multiple punching heads can be arranged in the shell die set 7, so that the lock core undergoes multiple stamping and forming processes to obtain a basic lock core shell. This is an existing conventional technology and will not be repeated here.

[0028] Reference Figures 1 to 3 The shell forming module 9 includes a second upper clamping plate 91, a second stop plate 92, a second upper stripping plate 93, a shell forming punch, a lower die side punch, a third lower stripping plate 94 and a third lower pad 95. The second upper clamping plate 91 is installed at the bottom of the upper die base 2, the second stop plate 92 is installed at the lower part of the second upper clamping plate 91 so as to be movable up and down, and the second upper stripping plate 93 is installed at the bottom of the second upper clamping plate 91. The upper end of the shell forming punch is installed at the bottom of the upper die base 2, and the lower end of the shell forming punch passes through the second upper clamping plate 91 and the second upper stripping plate 93 in sequence and extends out from under the second upper stripping plate 93. The third lower pad 95 is installed at the top of the lower die base 3, the third lower stripping plate 94 is installed at the upper part of the third lower pad 95 so as to be movable up and down, and the lower die side punch is installed on the third lower stripping plate 94 so as to be movable inward.

[0029] Reference Figures 1 to 3 . The second upper clamping plate 91 can have the function of connecting the upper die base 2 and installing the shell forming punch. The second stripping plate 93 and the third lower stripping plate 94 have the function of stripping. The third lower pad 95 has the function of supporting and connecting. The shell forming punch cooperates with the lower die side punch to complete the shell forming function, and can include multiple forming punches and lower die side punches to complete the lock core shell. This is the prior art and will not be repeated here. Inner guide columns and inner guide sleeves are arranged in the shell forming module 9 for upper and lower mold positioning, and the shell forming module 9 can include multiple forming punches and forming bottom molds to complete the forming of the lock core shell, making the forming process more effective.

[0030] The above is only a specific implementation method of the utility model, but the design concept of the utility model is not limited to this. Any non-substantial changes to the utility model using this concept shall be deemed as an infringement of the protection scope of the utility model.

Claims

1. A composite side punching die for a lock core shell, characterized in that: It includes an upper cover plate, an upper die base, a lower die base and multiple lower pads, the upper cover plate is installed on the top of the upper die base, the multiple lower pads are evenly installed on the bottom of the lower die base, outer guide sleeves are arranged around the bottom of the upper die base, and outer guide pillars corresponding to the four outer guide sleeves are arranged on the top of the lower die base. The outer guide pillars can be movably inserted into the outer guide sleeves up and down, and a shell punching module, a lock core head forming module and a shell forming module are arranged between the upper die base and the lower die base from left to right.

2. A composite side punching die for a lock core shell as claimed in claim 1, characterized in that: The lock core head forming module comprises a first upper clamping plate, a first stop plate, a first upper stripping plate, a lock core head punch, two slider seats, two lower sliders, two lower inserts, a first lower stripping plate and a first lower pad, the first upper clamping plate is fixed to the bottom of the upper die seat, the first stop plate can be installed in the lower part of the first upper clamping plate movably up and down, the first upper stripping plate is installed at the bottom of the first stop plate, the upper end of the lock core head punch is fixedly installed at the bottom of the upper die seat, the lower end of the lock core head punch passes through the first upper clamping plate, the first stop plate and the first upper stripping plate in sequence and extends out of the bottom of the first lower stripping plate, the first lower pad is fixed Installed on the top of the lower mold base, the first lower stripping plate can be installed on the upper part of the first lower pad so as to move up and down, the two slider seats are installed on the top of the first lower stripping plate in a front-to-back manner, the two lower sliders are respectively installed on two corresponding slider seats, the bottoms of the two lower insert knives are respectively installed on the top of the first lower pad in a front-to-back manner, when the first lower stripping plate moves down and up, the two lower insert knives can respectively drive the two corresponding lower sliders to move inward and contact and move outward and separate, the inner sides of the two lower sliders are provided with semi-cylindrical forming grooves, and the upper part of the inner wall of the forming groove is provided with a semi-circular annular groove.

3. A composite side punching die for a lock core shell as claimed in claim 2, characterized in that: The outer sides of the two lower sliding blocks are both provided with driving slide grooves which are inclined inwards and are shaped like a "T", and the tops of the two lower inserting knives are both provided with sliding end portions which are adapted to the two corresponding driving slide grooves.

4. A composite side punching die for a lock core housing as claimed in claim 3, characterized in that: The tops of the two lower sliding blocks are each provided with a fixing slot inclined outward, and the bottom of the first upper clamping plate is provided with two upper inserting knives arranged front and back, and the lower ends of the two upper inserting knives can pass through the first upper release plate and then be inserted into the two corresponding fixing slots.

5. A composite side punching die for a lock core shell as claimed in claim 2, characterized in that: The two slider seats are both provided with air blowing holes, and the upper ends of the air blowing holes are arranged toward the middle direction of the two lower sliders.

6. The composite side punching die for a lock core shell as claimed in claim 1, characterized in that: The shell punching die assembly includes an upper backing plate, an upper template, a shell punch, a shell punching bottom die, a second lower stripping plate and a second lower pad. The upper backing plate is installed at the bottom of the upper die seat, the upper template is installed at the bottom of the upper backing plate, the shell punch is installed at the bottom of the upper template, the second lower pad is installed at the top of the lower die seat, the second lower stripping plate can be installed on the upper part of the second lower pad so as to move up and down, and the shell punching bottom die is installed at the top of the second lower stripping plate.

7. The lock core housing composite side punching die according to claim 1, characterized in that: The shell forming module includes a second upper clamping plate, a second stop plate, a second upper stripping plate, a shell forming punch, a lower die side punch, a third lower stripping plate and a third lower pad. The second upper clamping plate is installed at the bottom of the upper die base, and the second stop plate can be installed at the lower part of the second upper clamping plate movably up and down. The second upper stripping plate is installed at the bottom of the second upper clamping plate. The upper end of the shell forming punch is installed at the bottom of the upper die base, and the lower end of the shell forming punch passes through the second upper clamping plate and the second upper stripping plate in sequence and extends out from under the second upper stripping plate. The third lower pad is installed at the top of the lower die base, and the third lower stripping plate can be installed at the upper part of the third lower pad movably up and down, and the lower die side punch can be installed on the third lower stripping plate movably inwardly.