Engine heat shield production die
By introducing the feed trough and ejecting mechanism into the engine heat shield production mold, the problems of poor buffering of traditional molds during stamping and cumbersome removal of molded products are solved, and the molding quality and processing efficiency are improved.
Patent Information
- Application Number
- CN202420841046.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the production of automotive diesel engine heat shields, traditional stamping molds are difficult to effectively buffer during stamping, resulting in mold tremors, affecting mold quality, and taking out the product after molding is cumbersome and time-consuming.
An engine heat shield production mold is designed including a feed trough and a feed graft to collect the flushed scraps and eject the molded product from the molding cavity through the ejection mechanism, simplifying operation.
Effectively collecting and processing scraps, improving molding quality, reducing the problem of scraps sticking to the mold surface, and simplifying the product removal process through the ejection mechanism, improving processing efficiency.
Smart Images

Figure CN222307074U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile heat insulation cover moulds, in particular to the technical field of an engine heat insulation cover production mould. Background Art
[0002] When a car engine is running, it will generate a lot of heat, which will be dissipated into the surrounding environment and will have an adverse effect on the surrounding parts of the engine. The engine heat shield acts as a heat insulation barrier, which can block the spread of heat, reduce the temperature in the engine compartment, and protect the engine and other fragile components from overheating damage. In a high temperature environment, the rational use of the heat shield can reduce the loss caused by engine heat and improve power output efficiency. The use of the heat shield can also reduce the interference of the external environment on the engine, maintain the normal operation of the engine, and extend its service life.
[0003] In the production of automotive diesel engine heat shields, stamping dies are required. In the use of traditional stamping dies, it is difficult to effectively buffer the upper and lower dies during stamping work, resulting in vibration of the upper and lower dies during stamping, which reduces the stability during stamping and reduces the service life of the dies.
[0004] To solve the problems raised in the background technology, publication number CN218982897U discloses a mold for producing a heat shield for a vehicle, wherein the first fixing plate is fixed on a stamping device, the second fixing plate is fixed on a stamping platform, a material plate is placed on a lower mold, and the stamping device is started to push the first fixing plate through a second limiting column and a second spring for a first buffering. When the first fixing plate drives the upper mold and the mold core to move downward and contact the material plate, the mold core is buffered for a second time through a slider, a slide groove, a second fixing groove, a first limiting column and a first spring, thereby achieving the goal of buffering and shock-absorbing the stamping mold when stamping the heat shield for the automobile exhaust system, and avoiding the situation in which the traditional mold vibrates due to poor buffering effect during stamping. However, this structure still has the following shortcomings:
[0005] 1. When punching the heat shield, the punching head and the heat shield raw material are squeezed, which will produce leftovers, which will easily stick to the mold surface, thus affecting the molding quality;
[0006] 2. After the product is solidified, it is necessary to take out the molded product. However, since the product is located inside the molding cavity, the staff needs to use tools to take out the product, which is time-consuming and cumbersome. Summary of the invention
[0007] The purpose of the utility model is to solve the problems in the prior art and to propose an engine heat shield production mold, which can use a material receiving trough to collect the punched-down scraps, and cooperate with the material receiving mechanism to collect them in time, and use the ejection mechanism to eject the molded product from the molding cavity, so that the staff can take it easily.
[0008] To achieve the above-mentioned purpose, the utility model proposes a production mold for an engine heat shield, comprising a workbench, a lifting column, a first top plate, a first cylinder, an upper die seat, a punch head, a lower die seat, a connecting platform, a material receiving mechanism, an ejection mechanism, and a controller. A plurality of lifting columns are arranged at the upper end of the workbench, and a first top plate is arranged at the upper ends of the lifting columns. A first cylinder is arranged above the first top plate, and an upper die seat is arranged below the first top plate. The output end of the first cylinder passes through the first top plate and is connected to the upper die seat. A punch head is arranged below the upper die seat, and a lower die seat matching the upper die seat is arranged above the workbench. A connecting platform is arranged on the side wall of the workbench, and a material receiving mechanism is arranged above the connecting platform. The material receiving mechanism is used to collect scraps dropped during the stamping process. The ejection mechanism is arranged below the workbench, and the ejection mechanism is used to eject the formed product. The controller is arranged on the side wall of the workbench, and the controller is electrically connected to the first cylinder.
[0009] Preferably, a plurality of supporting legs are provided below the workbench and the connecting platform.
[0010] Preferably, a forming cavity is provided in the upper middle portion of the lower die seat, and the forming cavity is adapted to the punching head.
[0011] Preferably, a material receiving trough is provided above the lower die base, the material receiving trough is located around the outside of the molding cavity, and the material receiving trough is in a circular structure.
[0012] Preferably, the material receiving mechanism includes a suction machine, a feed pipe, a discharge pipe, and a material receiving box. The suction machine is located above the connecting table. The input end of the suction machine is connected to the feed pipe, and the feed pipe passes through the interior of the lower mold base and communicates with the material receiving trough. The output end of the suction machine is connected to the discharge pipe, and the discharge end of the discharge pipe is connected to the material receiving box. The suction machine is electrically connected to the controller.
[0013] Preferably, the ejection mechanism includes a second cylinder, a push rod, and a second push plate. The second cylinder is arranged on the lower bottom wall of the workbench. A cavity is arranged at the lower interior of the lower mold base. The push rod is located in the cavity. The output end of the second cylinder passes through the workbench and is connected to the push rod. A second push plate is connected above the push rod, and the second cylinder is electrically connected to the controller.
[0014] Beneficial effects of the utility model:
[0015] 1. The utility model can collect the punched scraps through the coordinated use of the collecting trough and the collecting mechanism. When the heat insulation cover performs the punching work, the punched scraps can fall into the collecting trough, and then the suction machine is started. The suction machine sucks out the scraps inside the collecting trough through the feeding pipe, and then conveys the scraps to the inside of the collecting box through the discharging pipe, which is convenient for subsequent staff to handle uniformly, avoiding the fallen scraps from sticking to the mold surface, thereby improving the molding quality, and solving the problem that the scraps are easy to stick to the mold surface and affect the molding quality;
[0016] 2. The utility model can eject the formed product from the forming cavity through the ejection mechanism. When the product is solidified and formed, the second cylinder is started, and the second cylinder drives the ejector rod to move upward. The ejector rod drives the top plate to push up, and then the formed product is ejected from the forming cavity, which is convenient for the staff to take out, improves the processing efficiency, and solves the problem that it is time-consuming and laborious for the staff to take out the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of a production mold for an engine heat shield of the utility model;
[0018] Figure 2 It is a schematic diagram of a lower die base of a mold for producing an engine heat shield according to the utility model;
[0019] Figure 3 It is a plan view of a production mold for an engine heat shield of the utility model;
[0020] In the figure: 1-workbench, 2-lifting column, 3-first top plate, 4-first cylinder, 5-upper die base, 6-punch head, 7-lower die base, 8-connecting table, 9-material receiving mechanism, 91-suction machine, 92-feeding pipe, 93-discharging pipe, 94-material receiving box, 10-ejection mechanism, 101-second cylinder, 102-ejector rod, 103-second top plate, 11-controller, 12-support foot, 13-molding cavity, 14-material receiving trough. DETAILED DESCRIPTION
[0021] See also Figures 1 to 3The utility model is a production mold for an engine heat shield, comprising a workbench 1, a lifting column 2, a first top plate 3, a first cylinder 4, an upper die seat 5, a punch head 6, a lower die seat 7, a connecting platform 8, a material receiving mechanism 9, an ejection mechanism 10, and a controller 11. A plurality of lifting columns 2 are arranged at the upper end of the workbench 1, and a first top plate 3 is arranged at the upper end of the lifting columns 2. A first cylinder 4 is arranged above the first top plate 3, and an upper die seat 5 is arranged below the first top plate 3. The output end of the first cylinder 4 passes through the first top plate 3 and is connected to the upper die seat 5. The lower end of the upper die seat 5 A punch head 6 is provided on the side, a lower die seat 7 matched with the upper die seat 5 is provided above the workbench 1, a connecting platform 8 is provided on the side wall of the workbench 1, a material collecting mechanism 9 is provided above the connecting platform 8, and the material collecting mechanism 9 is used to collect the scraps dropped during the stamping process, the ejection mechanism 10 is provided below the workbench 1, and the ejection mechanism 10 is used to eject the formed product, the controller 11 is provided on the side wall of the workbench 1, and the controller 11 is electrically connected to the first cylinder 4, and a plurality of supporting feet 12 are provided below the workbench 1 and the connecting platform 8.
[0022] See also Figure 2 The utility model discloses a mold for producing an engine heat shield. A molding cavity 13 is arranged in the middle of the upper part of the lower mold base 7. The molding cavity 13 is matched with the punch head 6. A material receiving trough 14 is arranged above the lower mold base 7. The material receiving trough 14 is located around the outer part of the molding cavity 13, and the material receiving trough 14 is in a circular structure. By setting the material receiving trough 14, the punched-down scraps can be collected by using the material receiving trough 14, and can be collected in time in cooperation with the material receiving mechanism 9.
[0023] See also Figure 3The utility model is a production mold for an engine heat shield. The material receiving mechanism 9 includes a suction machine 91, a feeding pipe 92, a discharging pipe 93, and a material receiving box 94. The suction machine 91 is located above the connecting platform 8. The input end of the suction machine 91 is connected with the feeding pipe 92. The feeding pipe 92 runs through the interior of the lower mold base 7 and communicates with the material receiving trough 14. The output end of the suction machine 91 is connected with the discharging pipe 93. The discharging end of the discharging pipe 93 is connected with the material receiving box 94. The suction machine 91 is electrically connected to the controller 11. The ejection mechanism 10 includes a second cylinder 101, a push rod 102, and a second top plate 103. The second cylinder 101 is arranged on the lower bottom wall of the workbench 1, and a cavity is arranged at the lower inner part of the lower mold base 7, and the push rod 102 is located in the cavity. The output end of the second cylinder 101 passes through the workbench 1 and is connected with the push rod 102. A second top plate 103 is connected above the push rod 102, and the second cylinder 101 is electrically connected to the controller 11. When the product is solidified and formed, the second cylinder 101 is started, and the second cylinder 101 drives the push rod 102 to move upward, and the push rod 102 drives the second top plate 103 to push up, thereby ejecting the formed product from the forming cavity 13, so as to facilitate the staff to take it out, thereby improving the processing efficiency.
[0024] Working process of this utility model:
[0025] During the working process of a production mold for an engine heat shield according to the utility model, after the controller 11 starts the first cylinder 4, the first cylinder 4 drives the upper die seat 5 to descend, thereby driving the punching head 6 to descend, and then starts the punching work. When the heat shield is punching, the punching head 6 is squeezed with the heat shield raw material, and the punched-down scraps will be produced, and the punched-down scraps will fall into the receiving trough 14, and then the suction machine 91 is started, and the suction machine 91 sucks out the scraps inside the receiving trough 14 through the feeding pipe 92, and then transports the scraps to the inside of the receiving box 94 through the discharging pipe 93, so as to facilitate the subsequent unified processing by the staff. After the product is solidified and formed, the second cylinder 101 is started, and the second cylinder 101 drives the ejector rod 102 to move upward, and the ejector rod 102 drives the second ejector plate 103 to push up, thereby ejecting the formed product from the forming cavity 13, so as to facilitate the staff to take it out, thereby improving the processing efficiency.
[0026] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. A mold for producing an engine heat shield, characterized in that: The invention comprises a workbench (1), a lifting column (2), a first top plate (3), a first cylinder (4), an upper die seat (5), a punch head (6), a lower die seat (7), a connecting platform (8), a material receiving mechanism (9), an ejection mechanism (10), and a controller (11). The upper end of the workbench (1) is provided with a plurality of lifting columns (2), the upper ends of the lifting columns (2) are jointly provided with a first top plate (3), a first cylinder (4) is provided above the first top plate (3), an upper die seat (5) is provided below the first top plate (3), and an output end of the first cylinder (4) passes through the first top plate (3) and is connected to the upper die seat (5). A punch head (6) is arranged below the upper die seat (5), a lower die seat (7) matched with the upper die seat (5) is arranged above the workbench (1), a connecting platform (8) is arranged on the side wall of the workbench (1), a material receiving mechanism (9) is arranged above the connecting platform (8), and the material receiving mechanism (9) is used to collect scraps dropped during the punching process. The ejection mechanism (10) is arranged below the workbench (1), and the ejection mechanism (10) is used to eject the formed product. The controller (11) is arranged on the side wall of the workbench (1), and the controller (11) is electrically connected to the first cylinder (4).
2. The engine heat shield production mold according to claim 1, characterized in that: A plurality of supporting legs (12) are arranged below the workbench (1) and the connecting platform (8).
3. The engine heat shield production mold according to claim 1, characterized in that: A forming cavity (13) is provided in the upper middle portion of the lower die seat (7), and the forming cavity (13) is adapted to the punch head (6).
4. The engine heat shield production mold according to claim 3, characterized in that: A material receiving groove (14) is provided above the lower die seat (7); the material receiving groove (14) is located around the outside of the molding cavity (13), and the material receiving groove (14) is in a circular structure.
5. The engine heat shield production mold according to claim 4, characterized in that: The material receiving mechanism (9) comprises a suction machine (91), a feeding pipe (92), a discharging pipe (93), and a material receiving box (94). The suction machine (91) is located above the connecting platform (8). The input end of the suction machine (91) is connected to the feeding pipe (92). The feeding pipe (92) passes through the interior of the lower mold base (7) and communicates with the material receiving trough (14). The output end of the suction machine (91) is connected to the discharging pipe (93). The discharging end of the discharging pipe (93) is connected to the material receiving box (94). The suction machine (91) is electrically connected to the controller (11).
6. The engine heat shield production mold according to claim 1, characterized in that: The ejection mechanism (10) comprises a second cylinder (101), a push rod (102), and a second ejector plate (103); the second cylinder (101) is arranged on the lower bottom wall of the workbench (1); a cavity is arranged at the lower interior of the lower die base (7); the ejector rod (102) is located in the cavity; the output end of the second cylinder (101) passes through the workbench (1) and is connected to the push rod (102); the second ejector plate (103) is connected above the push rod (102); and the second cylinder (101) is electrically connected to a controller (11).
Citation Information
Patent Citations
Die for producing vehicle heat shield
CN218982897U
Cited By
Thermal shield forming, trimming, and piercing one-step press die structure and method
CN122850663A