Ultra-thick material forming die
By introducing flipped seats, drive motors and multiple stamping heads into the molding mold, multiple stampings are achieved, and the problems of increased energy consumption and low efficiency caused by single stamping are solved, the forming efficiency of ultra-thick materials is improved, and stamping is simplified Head replacement process.
Patent Information
- Application Number
- CN202421094106.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing molding molds adopt a single-step stamping method, resulting in increased energy consumption of production equipment and low molding efficiency of ultra-thick materials.
An ultra-thick forming mold was designed, using a flipped seat, drive motor, model frame, stamping head A and stamping head B to realize multiple stamping, reduce stamping load, and simplify stamping head through rotary shaft, clamping seat and clamping groove disassembly and assembly process.
It improves the forming efficiency of ultra-thick materials, reduces stamping load, and simplifies the replacement process of stamping heads, and improves the stamping efficiency of material.
Smart Images

Figure CN222307087U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of outdoor energy storage power supplies, in particular to a mold for forming super-thick materials. Background Art
[0002] Outdoor energy storage power supply refers to a device that can store and release electrical energy in outdoor environments. It can generate electricity through renewable energy sources such as solar energy and wind energy, and can store electrical energy for use when there is no renewable energy supply or emergency electricity is needed. Outdoor energy storage power supplies are widely used in camping, outdoor adventures, emergency rescue and other occasions to provide reliable power support for outdoor activities. In the production of outdoor energy storage power supplies, stamping dies are required to produce outdoor energy storage power supply covers.
[0003] After searching, it is found that the molding molds in the prior art, such as a thick plate molding mold disclosed in publication number CN208245621U, have a simple structure and can be quickly positioned. By adjusting the positioning bolts, the positioning bolts drive the block to move through the nut slider, so that the two groups of blocks can quickly adjust and position the thick plate. When closing the mold, start the punching machine to close the upper mold and the lower mold. Since the positioning sleeves and positioning columns are provided at the four corner connections of the upper mold fixing frame and the lower mold fixing frame, the upper mold can be quickly and positioned when pressed down, and punching operations can also be performed on the thick plate. It is easy to disassemble, and can be quickly formed in one workstation at one time. It is easy to maintain, reduces tooling costs, and improves work efficiency.
[0004] The above-mentioned forming mold is processed by a single stamping forming method. The single stamping load force is large, which leads to increased energy consumption of production equipment and affects the forming efficiency of ultra-thick materials. Therefore, we propose a mold for ultra-thick material forming. Utility Model Content
[0005] The purpose of the utility model is to provide a mold for forming ultra-thick materials, which has the effect of performing multiple stamping on ultra-thick plates, so as to solve the problem that the existing forming molds adopt a single stamping forming method for processing, the single stamping load force is large, which leads to increased energy consumption of production equipment and affects the forming efficiency of ultra-thick materials.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mold for forming ultra-thick materials, comprising a mold base A and a mold base B, wherein the mold base B is installed on the top of the mold base A through a sliding rod, the outer surface of the sliding rod is located on the upper and lower surfaces of the mold base B and springs are installed, a driving chamber is provided at the bottom of the mold base A, a movable shaft is installed in the middle of the mold base A through a bearing, a flip seat is installed on the top of the movable shaft on the upper surface of the mold base A, model frames are installed on both sides of the top of the flip seat through mounting grooves, and a driving motor is installed on one side of the driving chamber.
[0007] Preferably, a worm gear is installed at the bottom of the movable shaft located inside the driving chamber, a worm is installed at the outer surface of the worm gear on the output shaft of the driving motor, and the worm gear is meshed with the worm gear.
[0008] Preferably, material guide grooves are provided on both sides of the flip seat near the bottom, and the material guide grooves on both sides are inclined.
[0009] Preferably, lockers are sleeved on both sides of the flip seat, and the lockers are connected to the flip seat by threaded engagement.
[0010] Preferably, a punching seat is installed at the bottom of the die base B, a punching head B is installed on one side of the bottom of the punching seat through a connecting groove, and a punching head A is installed on the side of the bottom of the punching seat away from the punching head B through a connecting groove.
[0011] Preferably, both sides of the punching seat are connected with a rotating shaft through a threaded sleeve, and a clamping seat is installed at the end of the rotating shaft inside the connecting groove.
[0012] Preferably, the punch head A and the punch head B are provided with a clamping groove on one side close to the clamping seat, and the clamping seat is clamped inside the clamping groove.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model achieves the effect of multiple stamping of thick plates by arranging a turning seat, a driving motor, a model frame, a punch head A and a punch head B, so as to solve the problem that the existing forming mold adopts a single stamping forming method for processing, and the single stamping load force is large, which leads to increased energy consumption of production equipment and affects the forming efficiency of ultra-thick materials. The stamping load of the thick plate is reduced, thereby ensuring the forming efficiency of the ultra-thick material.
[0015] 2. The utility model achieves the effect of facilitating the removal and replacement of the punch head A and the punch head B by setting a rotating shaft, a clamping seat and a clamping groove, so as to solve the problem that the disassembly and assembly of the existing punch head A and the punch head B are too complicated, the mold change time is long, and the material stamping efficiency is affected. The replacement efficiency of the punch head A and the punch head B is improved, thereby improving the material stamping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0018] Figure 3 for Figure 2 The enlarged structural diagram of A;
[0019] Figure 4 for Figure 2 The enlarged structural diagram of B;
[0020] Figure 5 for Figure 2 Schematic diagram of the enlarged structure of C.
[0021] Figure numerals: 1. Die base A; 2. Flip seat; 3. Model frame; 4. Punching seat; 5. Die base B; 6. Slide rod; 7. Spring; 8. Punching head A; 9. Punching head B; 10. Connecting groove; 11. Clamping seat; 12. Rotating shaft; 13. Clamping groove; 14. Mounting groove; 15. Material guide groove; 16. Locking device; 17. Worm gear; 18. Driving chamber; 19. Driving motor; 20. Movable shaft; 21. Worm. DETAILED DESCRIPTION
[0022] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0023] Embodiment 1
[0024] like Figure 1-Figure 5 As shown, in order to achieve the above purpose, the utility model provides the following technical solutions: a mold for forming super thick materials, including a mold base A1 and a mold base B5, the mold base B5 is installed on the top of the mold base A1 through a slide bar 6, the outer surface of the slide bar 6 is located on the upper and lower surfaces of the mold base B5 and springs 7 are installed, a driving chamber 18 is provided at the bottom of the mold base A1, a movable shaft 20 is installed in the middle of the mold base A1 through a bearing, a flip seat 2 is installed on the top of the movable shaft 20 on the upper surface of the mold base A1, model frames 3 are installed on both sides of the top of the flip seat 2 through mounting grooves 14, and a driving motor 19 is installed on one side of the driving chamber 18. The bottom of the movable shaft 20 is located inside the driving chamber 18 and a worm gear 17 is installed therein. The output shaft of the driving motor 19 is located on the outer surface of the worm gear 17 and a worm 21 is installed thereon. The worm gear 17 is meshed with the worm gear 21. Through the setting of the worm gear 21 and the worm gear 17, the flip seat 2 is driven to flip, thereby switching the model frame 3. Guide grooves 15 are provided on both sides of the flip seat 2 near the bottom. The guide grooves 15 on both sides are inclined to facilitate the discharge of stamping waste. Lockers 16 are sleeved on both sides of the flip seat 2. The locker 16 is screwed together with the flip seat 2 through a thread, and the model frame 3 is fixed by the set locker 16.
[0025] The working principle of a mold for forming ultra-thick materials based on Example 1 is: after the utility model is installed, when it is used, the plate is placed on the top of the model frame 3, and then the mold base B5 is driven downward by the equipment, thereby driving the punching base 4 to move downward, thereby driving the punching head A8 and the punching head B9 to move downward, and the plate is pre-punched by the punching head B9, and then the driving motor 19 is started, and the worm 21 is driven to rotate by the driving motor 19, and the movable shaft 20 and the flip seat 2 are turned over by the worm 21 and the worm wheel 17, so that the pre-punched plate is moved to the bottom of the punching head A8, and a new plate is placed at the bottom of the punching head B9, and the punching head A8 and the punching head B9 are driven downward by the equipment, and the pre-punched holes are punched by the punching head A8, and the new plate is pre-punched by the punching head B9. At this point, the working process of this equipment is completed.
[0026] Embodiment 2
[0027] like Figure 1-Figure 5 As shown, the utility model proposes a device for bonding neoprene materials and knitted materials. Compared with the first embodiment, this embodiment also includes: a stamping seat 4 is installed at the bottom of the die base B5, a stamping head B9 is installed on one side of the bottom of the stamping seat 4 through a connecting groove 10, a stamping head A8 is installed on the side of the bottom of the stamping seat 4 away from the stamping head B9 through the connecting groove 10, both sides of the stamping seat 4 are connected with a rotating shaft 12 through a threaded sleeve, the end of the rotating shaft 12 is located inside the connecting groove 10 and a clamping seat 11 is installed, a clamping groove 13 is provided on the side of the stamping head A8 and the stamping head B9 close to the clamping seat 11, and the clamping seat 11 is clamped in the clamping groove 13 to clamp the stamping head A8 and the stamping head B9.
[0028] In this embodiment, when the punch head A8 or the punch head B9 needs to be replaced, the rotating shaft 12 is rotated to drive the clamping seat 11 to move sideways, thereby separating the clamping seat 11 from the clamping groove 13, and releasing the restriction on the punch head A8 or the punch head B9, so that the punch head A8 and the punch head B9 can be replaced, thereby using the punch head A8 and the punch head B9.
[0029] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A mold for molding ultra-thick materials, comprising a mold base A (1) and a mold base B (5), characterized in that: A mold base B (5) is installed on the top of the mold base A (1) via a slide bar (6); a spring (7) is installed on the outer surface of the slide bar (6) and the upper and lower surfaces of the mold base B (5); a driving chamber (18) is provided at the bottom of the mold base A (1); a movable shaft (20) is installed in the middle of the mold base A (1) via a bearing; a flip seat (2) is installed on the top of the movable shaft (20) and the upper surface of the mold base A (1); a model frame (3) is installed on both sides of the top of the flip seat (2) via mounting grooves (14); and a driving motor (19) is installed on one side of the driving chamber (18).
2. A mold for forming ultra-thick materials according to claim 1, characterized in that: The bottom of the movable shaft (20) is located inside the driving chamber (18) and is equipped with a worm gear (17). The output shaft of the driving motor (19) is located on the outer surface of the worm gear (17) and is equipped with a worm (21). The worm gear (17) is meshed with the worm gear (21).
3. A mold for forming ultra-thick materials according to claim 1, characterized in that: Material guide grooves (15) are provided on both sides of the turning seat (2) near the bottom, and the material guide grooves (15) on both sides are arranged in an inclined manner.
4. The mold for forming super thick materials according to claim 1, characterized in that: Lockers (16) are sleeved on both sides of the flip seat (2), and the lockers (16) are screwed and connected to the flip seat (2) via threads.
5. The mold for forming super thick materials according to claim 1, characterized in that: A punching seat (4) is installed at the bottom of the die seat B (5); a punching head B (9) is installed on one side of the bottom of the punching seat (4) through a connecting groove (10); and a punching head A (8) is installed on the side of the bottom of the punching seat (4) away from the punching head B (9) through a connecting groove (10).
6. A mold for forming ultra-thick materials according to claim 5, characterized in that: A rotating shaft (12) is connected to both sides of the punching seat (4) through a threaded sleeve, and a clamping seat (11) is installed at the end of the rotating shaft (12) located inside the connecting groove (10).
7. The mold for forming super thick materials according to claim 5, characterized in that: The punch head A (8) and the punch head B (9) are provided with a clamping groove (13) on one side close to the clamping seat (11), and the clamping seat (11) is clamped inside the clamping groove (13).
Citation Information
Patent Citations
Thick plate forming die
CN208245621U