Double-sided terminal welding machine
By designing upper and lower welding components on the double-sided terminal welding machine, simultaneous welding of the upper and lower sides of the double-sided terminal is achieved, solving the problem of increased welding steps in the existing technology and improving welding efficiency.
Patent Information
- Application Number
- CN202421116750.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-22
AI Technical Summary
Existing double-sided terminal welding equipment can only weld one side of the terminal in the same welding stroke, which increases the number of welding steps and reduces the welding efficiency of double-sided terminals.
Design a double-sided terminal welding machine with two sets of welding components mounted on the frame, including an ultrasonic transducer, an amplitude transformer and a welding head. The upper and lower welding components work together through a lifting drive assembly to weld the upper and lower sides of the double-sided terminal respectively.
The welding steps for double-sided terminals have been simplified, welding efficiency has been improved, and simultaneous welding of the top and bottom sides of double-sided terminals has been achieved.
Smart Images

Figure CN222307614U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of welding equipment, and in particular relates to a double-sided terminal welding machine. Background Art
[0002] Components with double-sided terminals play an important role in electronic circuits. The characteristic of these components is that they have electrode terminals from both sides, that is, both sides have electrode leads. Common components with double-sided terminals include capacitors, inductors, diodes, transistors, etc. During the processing of double-sided terminals, both electrode surfaces of the terminals need to be welded and connected to wires.
[0003] Chinese patent CN103956631B discloses terminal automatic welding equipment, including: a frame, a wire feeding device for transmitting a welding wire to a welding station, a tinning device for tinning the end of the welding wire on the wire feeding device during the wire feeding process, a terminal feeding system for transmitting the terminal to the welding station, and a welding device for welding the terminal and the welding wire on the welding station together; the terminal feeding system includes: a feeding device for conveying the terminal, a terminal identification and transfer device for receiving the terminal provided by the feeding device and identifying, locating and transferring the terminal, and a conversion and receiving device for transferring the terminal provided by the terminal identification and transfer device to the welding station; the wire feeding device, the tinning device, the feeding device, the terminal identification and transfer device and the conversion and receiving device are all connected to the frame.
[0004] The above-mentioned welding equipment can automatically perform welding connections between terminals and wires, but can only weld one side of the terminal in the same welding stroke. Therefore, when welding connections of double-sided terminals, the terminals need to be turned over and welded again, thereby increasing the welding steps and reducing the welding efficiency of double-sided terminals. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes a double-sided terminal welding machine to overcome the above technical problems existing in the existing related technology.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses a double-sided terminal welding machine, comprising a frame, a clamping assembly for clamping and positioning the double-sided terminal is installed on the front side of the frame, a lower welding assembly is fixedly installed below the clamping assembly, a lifting drive assembly installed on the upper end of the frame is arranged above the clamping assembly, and an upper welding assembly located above the clamping assembly is fixedly installed at the bottom end of the lifting drive assembly.
[0008] Furthermore, the lower welding assembly and the upper welding assembly both include an ultrasonic transducer, an amplitude transformer and a welding head. The ultrasonic transducer is fixedly connected to the welding head via the amplitude transformer, and the welding head in the lower welding assembly is vertically fixedly installed at the bottom end of the frame, and the welding head in the upper welding assembly is vertically fixedly installed at the bottom end of the lifting drive assembly.
[0009] Furthermore, the clamping assembly includes a pneumatic telescopic shaft, a fixed clamping block and a movable clamping block, the fixed clamping block is fixedly installed on the front side of the frame, the movable clamping block is arranged on one side of the fixed clamping block, and the movable clamping block is slidably installed on the frame through a guide rail, the pneumatic telescopic shaft is fixedly installed on the front side of the frame, and the telescopic end of the pneumatic telescopic shaft is fixedly connected to the outer end of the fixed clamping block.
[0010] Furthermore, the lifting drive assembly includes a pneumatic lifting shaft and a lifting guide rail, the pneumatic lifting shaft is fixedly installed on the top of the frame, the lifting guide rail is fixedly installed on the side wall of the frame, a lifting slide is slidably installed in the lifting guide rail, and the telescopic end at the bottom of the pneumatic lifting shaft is fixedly connected to the top of the lifting slide.
[0011] Furthermore, a jig plate located on one side of the clamping assembly is provided at the lower end of the frame, a jig groove is provided on the top surface of the jig plate, and a spring support shaft is installed at the bottom end of the jig plate.
[0012] The utility model has the following beneficial effects:
[0013] 1. In the utility model, welding assemblies are installed on the upper and lower parts of the welding machine. When welding the double-sided terminals, the upper and lower sides of the double-sided terminals can be welded simultaneously through the upper and lower sets of welding assemblies, without the need to weld the two sides of the double-sided terminals one by one, thereby simplifying the welding steps of the double-sided terminals and improving the welding processing efficiency of the double-sided terminals. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, drawings can also be obtained based on these drawings without paying creative work.
[0015] Figure 1 This is one of the three-dimensional structural schematic diagrams of the welding machine of the utility model;
[0016] Figure 2 For this utility model Figure 1 A local enlarged structural schematic diagram;
[0017] Figure 3This is the second schematic diagram of the three-dimensional structure of the welding machine of the utility model;
[0018] Figure 4 For this utility model Figure 3 Schematic diagram of the local enlarged structure at point B.
[0019] In the figure: 1. frame; 2. ultrasonic transducer; 3. amplitude transformer; 4. welding head; 5. pneumatic telescopic shaft; 6. pneumatic lifting shaft; 7. lifting slide; 8. lifting guide rail; 9. fixed clamping block; 10. moving clamping block; 11. fixture plate; 12. fixture slot; 13. spring support shaft; 100. double-sided terminal. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0022] See also Figure 1-Figure 4 As shown, the utility model is a double-sided terminal welding machine, comprising a frame 1, a clamping assembly for clamping and positioning a double-sided terminal 100 is installed on the front side of the frame 1, a lower welding assembly is fixedly installed below the clamping assembly, a lifting drive assembly installed on the upper end of the frame 1 is arranged above the clamping assembly, and an upper welding assembly located above the clamping assembly is fixedly installed at the bottom end of the lifting drive assembly;
[0023] During welding, firstly, a wire is placed on the top of the lower welding assembly, and then the double-sided terminal 100 is placed on the top surface of the wire. At the same time, the double-sided terminal 100 is clamped and positioned by the clamping assembly, and then another wire is placed on the top surface of the double-sided terminal 100. Then, the upper welding assembly is driven downward by the lifting drive assembly, so that the bottom end of the upper welding assembly is abutted against the top of the upper wire, so that the double-sided terminal 100 is clamped and positioned between the two wires by the cooperation of the upper welding assembly and the lower welding assembly, and finally, the upper and lower surfaces of the double-sided terminal 100 are welded by the upper welding assembly and the lower welding assembly respectively, so that the double-sided terminal 100 is welded and connected with the two wires at the same time;
[0024] Among them, the upper and lower sides of the double-sided terminal 100 are welded simultaneously by two sets of upper and lower welding components, without welding the two sides of the double-sided terminal 100 one by one, which simplifies the welding steps of the double-sided terminal 100 and improves the welding processing efficiency of the double-sided terminal 100.
[0025] Specifically, the lower welding assembly and the upper welding assembly each include an ultrasonic transducer 2, an horn 3 and a welding head 4, the ultrasonic transducer 2 is fixedly connected to the welding head 4 through the horn 3, and the welding head 4 in the lower welding assembly is vertically fixedly installed at the bottom end of the frame 1, and the welding head 4 in the upper welding assembly is vertically fixedly installed at the bottom end of the lifting drive assembly;
[0026] The lifting drive assembly includes a pneumatic lifting shaft 6 and a lifting guide rail 8. The pneumatic lifting shaft 6 is fixedly mounted on the top of the frame 1. The lifting guide rail 8 is fixedly mounted on the side wall of the frame 1. A lifting slide 7 is slidably mounted in the lifting guide rail 8. The telescopic end at the bottom of the pneumatic lifting shaft 6 is fixedly connected to the top of the lifting slide 7.
[0027] During welding, the lower wire is placed on the top of the lower welding head 4, and then the upper wire of the double-sided terminal 100 is placed in sequence. Then, the lifting slide 7 is driven downward along the lifting guide rail 8 by the pneumatic lifting shaft 6, thereby driving the upper welding head 4 downward until the upper welding head 4 abuts against the top of the upper wire. After that, the welding assembly and the upper welding assembly start working synchronously, and the double-sided terminal 100 is ultrasonically welded by the cooperation of the ultrasonic transducer 2, the amplitude transformer 3 and the welding head 4.
[0028] Specifically, the clamping assembly includes a pneumatic telescopic shaft 5, a fixed clamping block 9 and a movable clamping block 10, the fixed clamping block 9 is fixedly installed on the front side of the frame 1, the movable clamping block 10 is arranged on one side of the fixed clamping block 9, and the movable clamping block 10 is slidably installed on the frame 1 through a guide rail, the pneumatic telescopic shaft 5 is fixedly installed on the front side of the frame 1, and the telescopic end of the pneumatic telescopic shaft 5 is fixedly connected to the outer end of the fixed clamping block 9; the lower end of the frame 1 is provided with a fixture plate 11 located on one side of the clamping assembly, the top surface of the fixture plate 11 is provided with a fixture groove 12, and the bottom end of the fixture plate 11 is installed with a spring support shaft 13;
[0029] When the double-sided terminal 100 is clamped and placed, the main body of the double-sided terminal 100 is first clamped into the fixture groove 12 on the top surface of the fixture plate 11 to preliminarily position the double-sided terminal 100, and the welding position of the double-sided terminal 100 extends between the fixed clamp block 9 and the movable clamp block 10, and then the movable clamp block 10 is driven to move toward the fixed clamp block 9 by the pneumatic telescopic shaft 5, so that the movable clamp block 10 cooperates with the fixed clamp block 9 to abut and limit the two sides of the welding position of the double-sided terminal 100, and the jig plate 11 is operated by the spring support shaft 13, so that the upper welding head 4 moves downward to weld the double-sided terminal 100. During this process, if the welding head 4 moves the double-sided terminal 100 downward, the double-sided terminal 100 can move the jig plate 11 downward synchronously, so that the double-sided terminal 100 has a certain degree of automation during welding, which is beneficial to improving the firmness of the welding connection between the double-sided terminal 100 and the wire.
[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.
Claims
1. A double-sided terminal welding machine, comprising a frame (1), characterized in that: A clamping assembly for clamping and positioning the double-sided terminal (100) is installed on the front side of the frame (1), a lower welding assembly is fixedly installed below the clamping assembly, a lifting drive assembly installed on the upper end of the frame (1) is arranged above the clamping assembly, and an upper welding assembly located above the clamping assembly is fixedly installed at the bottom end of the lifting drive assembly.
2. A double-sided terminal welding machine according to claim 1, characterized in that: The lower welding assembly and the upper welding assembly both comprise an ultrasonic transducer (2), an horn (3) and a welding head (4); the ultrasonic transducer (2) is fixedly connected to the welding head (4) via the horn (3); the welding head (4) in the lower welding assembly is vertically fixedly mounted on the bottom end of the frame (1); and the welding head (4) in the upper welding assembly is vertically fixedly mounted on the bottom end of the lifting drive assembly.
3. A double-sided terminal welding machine according to claim 1, characterized in that: The clamping assembly comprises a pneumatic telescopic shaft (5), a fixed clamping block (9) and a movable clamping block (10); the fixed clamping block (9) is fixedly mounted on the front side of the frame (1); the movable clamping block (10) is arranged on one side of the fixed clamping block (9); and the movable clamping block (10) is slidably mounted on the frame (1) via a guide rail; the pneumatic telescopic shaft (5) is fixedly mounted on the front side of the frame (1); and the telescopic end of the pneumatic telescopic shaft (5) is fixedly connected to the outer end of the fixed clamping block (9).
4. A double-sided terminal welding machine according to claim 1, characterized in that: The lifting drive assembly comprises a pneumatic lifting shaft (6) and a lifting guide rail (8); the pneumatic lifting shaft (6) is fixedly mounted on the top of the frame (1); the lifting guide rail (8) is fixedly mounted on the side wall of the frame (1); a lifting slide (7) is slidably mounted in the lifting guide rail (8); and the telescopic end at the bottom of the pneumatic lifting shaft (6) is fixedly connected to the top of the lifting slide (7).
5. The double-sided terminal welding machine according to claim 1, characterized in that: The lower end of the frame (1) is provided with a jig plate (11) located on one side of the clamping assembly, the top surface of the jig plate (11) is provided with a jig groove (12), and the bottom end of the jig plate (11) is installed with a spring support shaft (13).
Citation Information
Patent Citations
Terminal automatic welding equipment and terminal automatic welding method
CN103956631B