Fixing clamp for drilling machining of ball valve element

By designing a fixture for drilling and processing of ball valve valve cores, using protective frames and arc-shaped fixing plates to block debris, and collecting debris through air pumps and electronic three-way valves, the problem of low debris cleaning efficiency after drilling is solved, and the problem of improved debris cleaning is improved Punching efficiency and quality reduce costs.

CN222308186UActive Publication Date: 2025-01-07WENZHOU ZHENGHENG AUTO PARTS
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Patent Information

Application Number
CN202420654208.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-01-07
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the drilling process of ball valve spool, debris need to be cleaned after the drilling is completed, resulting in low drilling efficiency.

Method used

A fixed fixture for drilling and processing of ball valve valve cores is designed, including a U-shaped bracket, fixing device and dust reduction assembly, which uses protective frames and arc-shaped fixing plates to block debris, and collects debris through air pumps and electronic three-way valves. Dust collector reduces cleaning workload and improves efficiency.

Benefits of technology

It effectively reduces the splashing phenomenon of debris during hole punching, improves the efficiency and quality of hole punching, reduces costs, and avoids product deformation caused by friction by accelerating the air flow rate and increasing the contact area between the product and the air.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222308186U_ABST
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Abstract

The utility model discloses a stationary fixture for ball valve core drilling, which comprises a U-shaped support, a fixing assembly is arranged above the U-shaped support, the fixing assembly comprises a fixing plate A and a fixing plate B which are fixedly arranged on the U-shaped support, the fixing plate A is fixedly connected with a protective frame A through a connecting rod, and the protective frame B is fixedly connected with a connecting rod. And a telescopic air cylinder is fixedly arranged on the fixing plate B, a protection frame B is fixedly arranged at the output end of the telescopic air cylinder, and arc-shaped fixing plates are fixedly connected to the interior of the protection frame A and the interior of the protection frame B through elastic pieces. Chippings generated during punching can be blocked through a protection frame A and a protection frame B, the phenomenon that the chippings generated during punching splash is reduced, meanwhile, air pressure generated by an air pump is conveyed into the protection frame B through an air conveying pipe B, the chippings are conveyed into a dust collection box through a dust collection groove, and the dust collection efficiency is improved. And therefore, the workload during subsequent scrap cleaning is reduced, and the punching efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve body processing, in particular to a fixing fixture for drilling holes in a ball valve core. Background Art

[0002] A ball valve is a valve whose opening and closing part (ball) is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control.

[0003] Chinese patent CN220445786U discloses a ball valve turning fixture. The utility model adopts a clamping table, which includes a clamping block. The inner surface of the clamping block is an arc groove that matches the surface of the ball valve. When clamping the ball valve, the ball valve can be placed between the clamping blocks, and the first hand wheel is rotated to drive the first worm to rotate and then drive the first worm wheel to rotate, and then drive the positive and negative threaded rods to rotate, so that the clamping blocks are close to each other to clamp the surface of the ball valve. Since the clamping blocks are close to the clamping ball valve at the same time, it is convenient to center the ball valve. At the same time, the self-locking characteristics of the first worm wheel and the first worm are utilized to avoid the rotation of the positive and negative threaded rods, thereby avoiding the loosening of the clamping blocks when turning the pin, thereby improving the stability and efficiency of clamping.

[0004] However, when drilling holes in the ball valve core, debris usually splashes everywhere. After each drilling is completed, the debris needs to be cleaned up to ensure the accuracy of the drilling, which affects the drilling efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a fixing fixture for ball valve core drilling processing, which solves the problem of low drilling efficiency caused by the need to clean up debris after each drilling to ensure the accuracy of the drilling.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a fixing fixture for ball valve core drilling processing, including a U-shaped bracket, a fixing device is provided above the U-shaped bracket, and the fixing device includes:

[0007] A fixing assembly is arranged above the U-shaped bracket for fixing the product, the fixing assembly comprises a fixing plate A and a fixing plate B fixedly arranged on the U-shaped bracket, the fixing plate A is fixedly connected to a protection frame A through a connecting rod, the protection frame A is provided with a storage slot, a telescopic cylinder is fixedly arranged on the fixing plate B, a protection frame B is fixedly arranged at the output end of the telescopic cylinder, an extension plate matching the storage slot is fixedly arranged on the protection frame B, the insides of the protection frames A and B are fixedly connected to arc-shaped fixing plates through elastic members, and support rods are fixedly arranged on both sides of the elastic members;

[0008] The dust reduction component is arranged inside the protective frame A and the protective frame B to collect the debris generated during the punching.

[0009] Preferably, the dust reduction assembly includes a dust collecting box fixedly arranged below the U-shaped bracket, the U-shaped bracket is provided with a movable groove matching the protective frame B, a dust discharge port is provided at the center of the movable groove, a dust collecting groove fixedly connected to the dust collecting box is fixedly arranged below the dust discharge port, and a dust collecting frame is slidably arranged inside the dust collecting box.

[0010] Preferably, an air pump is fixedly provided on the U-shaped bracket located on one side of the dust collecting box, and an air supply pipe A fixedly provided on the output end of the air pump is fixedly provided with the air supply pipe A fixedly connected to the telescopic cylinder, and an electronic three-way valve is fixedly provided on the air supply pipe A, and an air supply pipe B fixedly connected to the top of the protective frame B is fixedly provided on the electronic three-way valve.

[0011] Preferably, the protective frame A and the protective frame B are provided with exhaust holes, a dustproof net is fixedly provided inside the exhaust hole, and the protective frame B is provided with a dustproof plate matching the dust exhaust port.

[0012] Preferably, a plurality of groups of air holes are provided on the arc-shaped fixing plate, and a protective pad is fixedly provided on the side of the arc-shaped fixing plate in contact with the product.

[0013] Preferably, a box door is rotatably provided on the front of the dust collecting box, a limit block is fixedly provided inside the dust collecting box, a limit groove matching the limit block is fixedly provided on the dust collecting frame, and an electromagnet is fixedly provided inside the dust collecting frame.

[0014] Beneficial Effects

[0015] The utility model provides a fixing fixture for drilling holes in ball valve cores. Compared with the prior art, the utility model has the following beneficial effects:

[0016] (1) The fixing fixture for drilling holes in the ball valve core can block the debris generated during drilling through the protective frame A and the protective frame B, thereby reducing the phenomenon of debris splashing during drilling. At the same time, the air pressure generated by the air pump is transmitted to the protective frame B through the electronic three-way valve on the air supply pipe A through the air supply pipe B, so that the debris is transmitted to the dust collection box through the dust collecting trough, thereby reducing the workload of subsequent debris cleaning and improving the drilling efficiency. At the same time, the exhaust holes on the protective frame A and the protective frame B accelerate the air flow rate in the protective frame A and the protective frame B, and the air holes on the arc-shaped fixed plate increase the contact area between the product and the air, thereby preventing the product from being deformed due to excessive temperature of the product caused by friction during drilling, thereby improving the drilling quality.

[0017] (2) The fixing fixture for drilling holes in the ball valve core transmits the air pressure generated by the air pump to the telescopic cylinder, protective frame A and protective frame B through the electronic three-way valve on the air supply pipe A, thereby moving the protective frame B and accelerating the flow rate of air in the protective frame A and protective frame B, thereby achieving cooling of the product, thereby improving its resource utilization and reducing its drilling cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the protection frame A and the protection frame B of the utility model;

[0020] Figure 3 It is a schematic diagram of the dust collecting box of the utility model.

[0021] In the figure: 1. U-shaped bracket; 2. Fixing assembly; 21. Fixing plate A; 22. Fixing plate B; 23. Protective frame A; 24. Telescopic cylinder; 25. Protective frame B; 26. Elastic member; 27. Arc-shaped fixing plate; 3. Dust reduction assembly; 31. Dust collecting box; 32. Dust exhaust port; 33. Dust collecting trough, 34. Dust collecting frame; 4. Air pump; 41. Air supply pipe A; 42. Electronic three-way valve; 43. Air supply pipe B; 5. Exhaust hole; 6. Dustproof plate; 7. Air vent; 8. Box door. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides two technical solutions:

[0024] Figure 1-3The first embodiment is shown: a fixing fixture for drilling holes in a ball valve core, comprising a U-shaped bracket 1, a fixing device is provided above the U-shaped bracket 1, the fixing device comprises: a fixing assembly 2, arranged above the U-shaped bracket 1 for fixing the product, the fixing assembly 2 comprises a fixing plate A21 and a fixing plate B22 fixedly arranged on the U-shaped bracket 1, a protective frame A23 is fixedly connected to the fixing plate A21 through a connecting rod, a receiving groove is provided on the protective frame A23, a telescopic cylinder 24 is fixedly provided on the fixing plate B22, a protective frame B25 is fixedly provided at the output end of the telescopic cylinder 24, the protective frame B25 is driven to move by the telescopic cylinder 24, so that it can fix and clamp products of different sizes, thereby improving its applicability, an extension plate matching the receiving groove is fixedly provided on the protective frame B25, the interiors of the protective frames A23 and B25 are fixedly connected to an arc-shaped fixing plate 27 through an elastic member 26, the elastic member 26 Support rods are fixedly provided on both sides, and a dust reduction component 3 is arranged inside the protective frame A23 and the protective frame B25 for collecting debris generated during punching. The dust reduction component 3 includes a dust collecting box 31 fixedly provided below the U-shaped bracket 1, and a movable groove matching the protective frame B25 is provided on the U-shaped bracket 1. A dust discharge port 32 is provided at the center of the movable groove, and a dust collecting groove 33 fixedly connected to the dust collecting box 31 is fixedly provided below the dust discharge port 32. A dust collecting frame 34 is slidably provided inside the dust collecting box 31, and exhaust holes 5 are provided on the protective frame A23 and the protective frame B25. A dustproof net is fixedly provided inside the exhaust hole 5, and a dustproof plate 6 matching the dust discharge port 32 is provided on the protective frame B25. The dust discharge port 32 is sealed by the dustproof plate 6 to reduce debris from floating out of the dust discharge port 32 and ensure its dust reduction quality. A plurality of groups of air holes 7 are provided on the arc-shaped fixed plate 27, and a protective pad is fixedly provided on the side of the arc-shaped fixed plate 27 in contact with the product.

[0025] The protective frame A23 and the protective frame B25 can be used to block the debris generated during punching, thereby reducing the phenomenon of debris splashing during punching. At the same time, the air pressure generated by the air pump 4 is transported to the protective frame B25 through the electronic three-way valve 42 on the air pipe A41 through the air pipe B43, so that the debris is transported to the dust box 31 through the dust collecting groove 33, thereby reducing the workload of subsequent cleaning of the debris and improving its punching efficiency. At the same time, the exhaust holes 5 on the protective frame A23 and the protective frame B25 can accelerate the air flow rate in the protective frame A23 and the protective frame B25, and the air holes 7 on the arc-shaped fixed plate 27 can increase the contact area between the product and the air, so that the product temperature is too high due to friction during punching, resulting in product deformation, thereby improving its punching quality.

[0026] Figure 1 and 3A second embodiment is shown, and its main difference from the first embodiment is that an air pump 4 is fixedly provided on the U-shaped bracket 1 located on one side of the dust box 31, and an air pipe A41 fixedly connected to the telescopic cylinder 24 is fixedly provided on the output end of the air pump 4, and an electronic three-way valve 42 is fixedly provided on the air pipe A41, and an air pipe B43 fixedly connected to the top of the protective frame B25 is fixedly provided on the electronic three-way valve 42, and a box door 8 is rotatably provided on the front side of the dust box 31, a limit block is fixedly provided inside the dust box 31, a limit groove matching the limit block is fixedly provided on the dust frame 34, and an electromagnet is fixedly provided inside the dust frame 34, and debris is adsorbed by the electromagnet.

[0027] The air pressure generated by the air pump 4 is transmitted to the telescopic cylinder 24, the protective frame A23 and the protective frame B25 through the electronic three-way valve 42 on the air supply pipe A41, thereby moving the protective frame B25 and accelerating the flow rate of air in the protective frame A23 and the protective frame B25, thereby achieving cooling of the product, thereby improving the utilization rate of its resources and reducing its drilling cost.

[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0029] When in use, the product is placed between the protective frame A23 and the protective frame B25, and then the air generated by the air pump 4 is delivered to the telescopic cylinder 24 through the air delivery pipe A41, thereby pushing the protective frame B25 to move to one side, so that the arc-shaped fixing plate 27 inside it is connected with the product, thereby fixing the product, and then enabling it to fix products of different sizes. At the same time, the vibration generated during punching is diluted by the elastic member 26, thereby improving the accuracy of the punching. The debris generated during the punching can be blocked by the protective frame A23 and the protective frame B25, reducing the The phenomenon of debris splashing during punching is eliminated, and at the same time, the air pressure generated by the air pump 4 is transported to the protective frame B25 through the air pipe B43 through the electronic three-way valve 42 on the air pipe A41, so that the debris is transported to the dust box 31 through the dust collecting groove 33. At the same time, the air flow rate in the protective frame A23 and the protective frame B25 is accelerated through the exhaust holes 5 on the protective frame A23 and the protective frame B25, and the contact area between the product and the air is increased through the air holes 7 on the arc-shaped fixed plate 27, so that the product temperature is too high due to friction during punching, resulting in product deformation, thereby improving its punching quality.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fixing fixture for drilling a ball valve core, comprising a U-shaped bracket, characterized in that: A fixing device is provided above the U-shaped bracket, and the fixing device comprises: A fixing assembly is arranged above the U-shaped bracket for fixing the product, the fixing assembly comprises a fixing plate A and a fixing plate B fixedly arranged on the U-shaped bracket, the fixing plate A is fixedly connected to a protection frame A through a connecting rod, the protection frame A is provided with a storage slot, a telescopic cylinder is fixedly arranged on the fixing plate B, a protection frame B is fixedly arranged at the output end of the telescopic cylinder, an extension plate matching the storage slot is fixedly arranged on the protection frame B, the insides of the protection frames A and B are fixedly connected to arc-shaped fixing plates through elastic members, and support rods are fixedly arranged on both sides of the elastic members; A dust removal component is arranged inside the protective frame A and the protective frame B to collect debris generated during drilling; The dust suppression assembly includes a dust collecting box fixedly arranged below the U-shaped bracket, an air pump is fixedly arranged on the U-shaped bracket located on one side of the dust collecting box, an air supply pipe A fixedly arranged at the output end of the air pump and fixedly arranged on the air supply pipe A and fixedly arranged on the air supply pipe B and fixedly arranged on the top of the protective frame B; The arc-shaped fixing plate is provided with a plurality of groups of air holes, and a protective pad is fixedly provided on the side of the arc-shaped fixing plate that contacts the product.

2. A fixing fixture for drilling a ball valve core according to claim 1, characterized in that: The U-shaped bracket is provided with a movable groove matching the protective frame B, a dust discharge port is provided at the center of the movable groove, a dust collecting groove fixedly connected to the dust collecting box is fixedly provided below the dust discharge port, and a dust collecting frame is slidably provided inside the dust collecting box.

3. A fixing fixture for drilling a ball valve core according to claim 1, characterized in that: The protective frame A and the protective frame B are provided with exhaust holes, a dustproof net is fixedly provided inside the exhaust hole, and the protective frame B is provided with a dustproof plate matching the dust exhaust port.

4. A fixing fixture for drilling a ball valve core according to claim 2, characterized in that: The front of the dust collecting box is rotatably provided with a box door, a limiting block is fixedly provided inside the dust collecting box, a limiting groove matching the limiting block is fixedly provided on the dust collecting frame, and an electromagnet is fixedly provided inside the dust collecting frame.

Citation Information

Patent Citations

  • Ball valve turning clamp

    CN220445786U