Adjustable supporting device for honing cutter expanding mechanism and honing machine
By designing an adjustable support device in the honing machine, using multiple adjustment holes and fasteners to achieve multi-directional adjustment, the error problem caused by gravity bending of the automatic tool raising mechanism is solved, adapted to equipment of different specifications, and improved processing accuracy and stability sex.
Patent Information
- Application Number
- CN202421090413.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Due to the lack of multi-directional adjustment capability, the automatic tool raising mechanism in the existing honing machine is prone to processing errors or equipment failures due to gravity bending, and the existing support structure cannot adapt to different equipment conditions.
An adjustable support device including a first support member, a second support member and a roller assembly is designed. By providing a plurality of adjustment holes and fasteners, the support device can be adjusted in horizontal and vertical directions to adapt to different specifications. Honing equipment.
Multi-directional support for the automatic tool lifting mechanism is achieved, bending errors are avoided, honing equipment of different sizes is adapted to, and processing accuracy and equipment stability are improved.
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Figure CN222308463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of honing processing machinery, in particular to an adjustable supporting device for a honing expansion mechanism and a honing machine. Background Art
[0002] A honing machine is a type of machining equipment used for machining holes in the machining industry. Specifically, it is a grinding machine that uses a honing head to drill holes in workpieces and perform fine machining on the surface of the holes. It is mainly used to hone the holes of workpieces in a variety of large-scale manufacturing industries. There are two types of honing machines: vertical and horizontal. Among them, the horizontal honing machine has a longer working stroke and is suitable for honing deep holes. The honing head is placed horizontally and performs axial reciprocating motion. The workpiece is driven to rotate by the spindle. A center frame supporting the workpiece and a guide frame supporting the honing rod are provided in the middle of the bed. During the machining process, the oilstone of the honing head is radially fed under the action of the expansion and contraction mechanism to gradually machine the workpiece to the required size.
[0003] Usually, one end of the automatic knife expansion mechanism in the honing machine is fixedly connected to the equipment body, and the other end is arranged in a cantilever structure. The unsupported cantilever structure makes the automatic knife expansion mechanism of the honing machine easy to bend downward under the action of gravity, resulting in the hole processed by the equipment not meeting the processing requirements, or causing the equipment to malfunction due to excessive bending. Therefore, it is necessary to assume a support structure at the other end of the suspension. In the prior art, many support structures cannot be adjusted, or can only be adjusted in a single direction, and cannot be adjusted in multiple directions to adapt to different equipment conditions. Utility Model Content
[0004] The main purpose of the utility model is to provide an adjustable supporting device for a honing knife expansion mechanism, aiming to enable a supporting member supporting the automatic knife expansion mechanism of a honing machine to be adjusted in multiple directions.
[0005] To achieve the above-mentioned purpose, the utility model proposes an adjustable supporting device for a honing knife expansion mechanism, which is used for a honing machine and includes: a first supporting member, a second supporting member and a roller assembly; the first supporting member is provided with a first adjusting hole for a first fastener to pass through, and the first supporting member is used to be detachably mounted on a machine tool slide of the honing machine through the first fastener, and the first adjusting hole is extended along a first direction so that the adjustable supporting device for the honing knife expansion mechanism can be adjusted along the first direction; the second supporting member is provided with a second adjusting hole for a second fastener to pass through, and the second supporting member is detachably connected to the first supporting member through the second fastener, and the second adjusting hole is extended along a second direction so that the second supporting member can be adjusted along the second direction; the roller assembly can be rotatably mounted on the second supporting member, and the roller assembly is used to support the automatic knife expansion mechanism of the honing machine; wherein, the first direction intersects with the second direction.
[0006] In one embodiment, the first support member includes a fixing portion and a mounting portion, the fixing portion is provided with the first adjustment hole, the fixing portion is detachably connected to the machine tool slide via the first fastener, one end of the fixing portion extends out of the outside of the machine tool slide and is fixedly connected to the mounting portion, and the second support member is detachably connected to the mounting portion.
[0007] In one embodiment, the mounting portion is provided with a mounting hole corresponding to the second adjustment hole, and the second fastener is passed through the second adjustment hole and the mounting hole to connect and fix the second support member to the mounting portion.
[0008] In one embodiment, the second support member is provided with a guide hole extending along the second direction, and the mounting portion is further provided with a guide block cooperating with the guide hole, and the guide block is slidably disposed in the guide hole.
[0009] In one embodiment, the first support member further includes a support portion, which is fixedly connected below the fixing portion and detachably connected to the machine tool slide.
[0010] In one embodiment, the support portion includes a first support plate and a second support plate fixedly connected to the first support plate; the first support plate is provided with a third adjustment hole for a third fastener to pass through, the first support plate is detachably connected to the machine tool slide through the third fastener, the third adjustment hole extends along the first direction, and the second support plate is connected between the first support plate and the mounting portion.
[0011] In one embodiment, the second supporting member includes a lifting plate and a roller groove fixedly connected to the top of the lifting plate, the lifting plate is provided with the second adjustment hole, the lifting plate is connected to the mounting portion through the second fastener, and the roller assembly is disposed in the roller groove.
[0012] In one embodiment, the roller assembly includes at least two rollers spaced apart along the first direction, the rollers are rotatably mounted in the roller grooves, and the distance between two adjacent rollers is adjustable.
[0013] In one embodiment, the first support member is provided with a plurality of the first adjustment holes; and / or the second support member is provided with a plurality of the second adjustment holes.
[0014] The utility model also provides a honing machine, comprising an equipment body, a machine tool slide fixed to the equipment body, an automatic tool expansion mechanism fixed to the equipment body, and an adjustable supporting device for the honing tool expansion mechanism as described in any of the above items, wherein the adjustable supporting device for the honing tool expansion mechanism is detachably connected to the machine tool slide and is used to support the automatic tool expansion mechanism.
[0015] The utility model supports the cantilever structure by arranging a first support member, a second support member and a roller assembly on an adjustable support device for a honing knife expansion mechanism, and arranging a first adjustment hole on the first support member so that the adjustable support device for the honing knife expansion mechanism can move in a horizontal direction, and arranging a second adjustment hole on the second support member so that the adjustable support device for the honing knife expansion mechanism can be raised and lowered in a vertical direction. The adjustable support device for the honing knife expansion mechanism can adjust the support position and height according to the actual situation of the honing equipment through the first adjustment hole and the second adjustment hole to adapt to honing equipment of different specifications and support automatic knife expansion mechanisms of honing machines of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0017] Figure 1 A structural schematic diagram of an embodiment of an adjustable support device for a honing and expansion knife mechanism provided by the utility model;
[0018] Figure 2 A structural schematic diagram of another embodiment of the adjustable support device for the honing and expansion mechanism provided by the utility model;
[0019] Figure 3 It is a structural schematic diagram of an embodiment of the first supporting member in the adjustable supporting device for the honing and expanding knife mechanism provided by the utility model.
[0020] Description of Figure Numbers:
[0021] 100. Adjustable support device for honing expansion mechanism; 1. first support member; 11. first adjustment hole; 12. fixing portion; 13. mounting portion; 131. mounting hole; 132. guide block; 14. support portion; 141. first support plate; 142. second support plate; 143. third adjustment hole; 2. second support member; 21. second adjustment hole; 22. guide hole; 23. roller groove; 3. roller assembly;
[0022] 20. Machine tool slide.
[0023] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0026] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0027] The utility model provides an adjustable supporting device for a honing and expanding knife mechanism.
[0028] See also Figure 1-3 In one embodiment of the utility model, the adjustable support device 100 for the honing knife expansion mechanism includes: a first support member 1, a second support member 2 and a roller assembly 3; the first support member 1 is provided with a first adjustment hole 11 for the first fastener to pass through, and the first support member 1 is used to be detachably mounted on the machine tool slide 20 of the honing machine through the first fastener, and the first adjustment hole 11 is extended along the first direction so that the adjustable support device 100 for the honing knife expansion mechanism can be adjusted along the first direction; the second support member 2 is provided with a second adjustment hole 21 for the second fastener to pass through, and the second support member 2 is detachably connected to the first support member 1 through the second fastener, and the second adjustment hole 21 is extended along the second direction so that the second support member 2 can be adjusted along the second direction; the roller assembly 3 can be rotatably mounted on the second support member 2, and the roller assembly 3 is used to support the automatic knife expansion mechanism of the honing machine; wherein, the first direction intersects with the second direction.
[0029] In this embodiment, the first support member 1 is used to adjust the position of the adjustable support device 100 for the honing tool expansion mechanism in the first direction, the first direction being the horizontal direction. The first support member 1 is fixed to the machine tool slide 20 by passing the threaded fastener through the oblong hole opened along the first direction. Since the length of the first adjustment hole 11 is much larger than the diameter of the threaded fastener, the threaded fastener can be fine-tuned along the first oblong hole in the first direction, so that the first support member 1 can move in the horizontal direction along the oblong hole. The second support member 2 is arranged along the second direction, which is the vertical direction. The second support member 2 is detachably connected to the first support member 1 through the threaded fastener. The second support member 2 is provided with a second adjustment hole 21. The second adjustment hole 21 is an elongated circular hole arranged in the second direction, i.e., the vertical direction. Its length is larger than the diameter of the threaded fastener, so that the threaded fastener can move in the vertical direction along the second adjustment hole 21 without exceeding the length direction of the oblong hole. In this embodiment, the first support member 1 can be firstly fixed roughly at the position below the automatic knife-raising mechanism of the honing machine without tightening the threaded fasteners, and then the second support member 2 can be installed on the first support member 1, and the second support member 2 can also be not tightened. According to the position of the automatic knife-raising mechanism of the honing machine, the height of the second support member 2 and the position of the first support member can be fine-tuned so that the roller assembly 3 can fit the outer wall of the knife-raising mechanism, and then the first support member 1 and the second support member 2 can be tightened. In another embodiment of the utility model, the second support member 2 can be firstly installed with the first support member 1 but not tightened, and after comparing the position of the knife-raising mechanism, the first support member 1 can be installed at the position corresponding to the machine tool slide 20 and tightened, and then the second support member 2 can be fine-tuned to a suitable height so that the roller assembly 3 can support the knife-raising mechanism.
[0030] The utility model supports the cantilever structure by arranging a first support member 1, a second support member 2 and a roller assembly 3 on an adjustable support device 100 for a honing knife expansion mechanism, and arranging a first adjustment hole 11 on the first support member 1 so that the adjustable support device 100 for the honing knife expansion mechanism can move in a horizontal direction, and arranging a second adjustment hole 21 on the second support member 2 so that the adjustable support device 100 for the honing knife expansion mechanism can be raised and lowered in a vertical direction. The adjustable support device 100 for the honing knife expansion mechanism can adjust the support position and height according to the actual situation of the honing equipment through the first adjustment hole 11 and the second adjustment hole 21 to adapt to honing equipment of different specifications and support automatic knife expansion mechanisms of honing machines of different sizes.
[0031] In one embodiment, the first support member 1 includes a fixing portion 12 and a mounting portion 13. The fixing portion 12 is provided with a first adjustment hole 11. The fixing portion 12 is detachably connected to the machine tool slide 20 through a first fastener. One end of the fixing portion 12 extends out of the machine tool slide 20 and is fixedly connected to the mounting portion 13. The second support member 2 is detachably connected to the mounting portion 13. The first support member 1 is a component used to connect to the machine tool slide 20. One end of the first support member 1 is mounted on the machine tool slide 20, and the other end is arranged in a cantilever structure to provide a fulcrum for the adjustable support device 100 for the honing tool expansion mechanism. The mounting portion 13 is arranged vertically with the fixing portion 12 to provide an installation position for the second support member 2. The support portion 14 is arranged below the fixing portion 12 to provide support for the cantilevered fixing portion 12 to increase the stability of the fixing portion 12. The fixing portion 12 and the mounting portion 13 can be integrally cast or manufactured separately and welded together.
[0032] In one embodiment, the mounting portion 13 is provided with a mounting hole 131 corresponding to the second adjustment hole 21, and the second fastener is passed through the second adjustment hole 21 and the mounting hole 131 to connect and fix the second support member 2 to the mounting portion 13. The mounting hole 131 is a through hole slightly larger than the diameter of the threaded fastener, so that the threaded fastener passes through it to fix the second support member 2 detachably connected to the mounting plate on the mounting plate without falling off. Two rows of mounting holes 131 can be arranged at intervals along the first direction on the mounting plate, and each row includes at least two mounting holes 131.
[0033] In one embodiment, the second support member 2 is provided with a guide hole 22 extending along the second direction, and the mounting portion 13 is further provided with a guide block 132 cooperating with the guide hole 22, and the guide block 132 is slidably disposed in the guide hole 22. The guide block 132 slides in the guide hole 22, so that the mounting portion 13 can only slide up and down along the direction of the guide hole 22. In this embodiment, the guide block 132 is set in a square shape, and the side wall of the guide block 132 abuts against the side wall of the guide hole 22, so that the rotational movement of the second support member 2 relative to the guide block 132 is limited by the action of the side wall of the guide block 132, and can only move up and down.
[0034] Reference Figure 1-3 In one embodiment, the first support member 1 also includes a support portion 14, which is fixedly connected to the bottom of the fixed portion 12 and is detachably connected to the machine tool slide 20; the support portion 14 is used to provide support for the fixed portion 12 to prevent the fixed portion 12 from bending downward under the action of pressure and gravity, causing the adjustable support device 100 for the honing tool expansion mechanism to lose its supporting function, and the upper edge of the support portion 14 is connected to the fixed portion 12, which can be connected by integral molding or welding.
[0035] In one embodiment, the support portion 14 includes a first support plate 141 and a second support plate 142 fixedly connected to the first support plate 141; the first support plate 141 is provided with a third adjustment hole 143 for the third fastener to pass through, the first support plate 141 is detachably connected to the machine tool slide 20 through the third fastener, the third adjustment hole 143 is extended along the first direction, and the second support plate 142 is connected between the first support plate 141 and the mounting portion 13. Two second support plates 142 are specifically provided along the first direction, and the two second support plates 142 are both perpendicular to the first support plate 141; one end of the third adjustment hole 143 is provided with an opening, so as to facilitate fixing the first support plate 141 to the machine tool slide 20 through the third fastener.
[0036] In one embodiment, the second support member 2 includes a lifting plate 22 and a roller groove 23 fixedly connected to the top of the lifting plate 22, the lifting plate 22 is provided with a second adjustment hole 21, the lifting plate 22 is connected to the mounting portion 13 through a second fastener, and the roller assembly 3 is arranged in the roller groove 23. The lifting plate 22 is used to adjust the height of the roller groove 23, thereby adjusting the height of the roller in the roller groove 23 to adapt to the height of the automatic knife expansion mechanism. The guide hole 22 is provided on the lifting plate 22, and the lifting plate 22 can only be lifted up and down along the second direction under the action of the guide hole 22 and the guide block 132, and cannot be rotated or horizontally displaced, thereby avoiding the inversion of the roller groove 23.
[0037] In one embodiment, the roller assembly 3 includes at least two rollers spaced apart along the first direction, the rollers can be rotatably mounted in the roller groove 23, and the spacing between two adjacent rollers is adjustable. The roller assembly 3 can adjust the spacing between the rollers according to the diameter of the outer surface of the automatic knife expansion mechanism to adapt to the automatic knife expansion mechanism of the honing machine of different specifications and sizes. The two rollers are symmetrically arranged on both sides of the central axis of the automatic knife expansion mechanism to symmetrically support the automatic knife expansion mechanism from both sides of the central axis. The automatic knife expansion mechanism is supported by the rollers, and the friction between the outer side of the automatic knife expansion mechanism and the support member can be converted into rolling friction to reduce damage to the outer wall of the automatic knife expansion mechanism, and also reduce damage to the adjustable support device 100 for the honing knife expansion mechanism, thereby improving the service life of the equipment.
[0038] In one embodiment, the first support member 1 is provided with a plurality of first adjustment holes 11; and / or, the second support member 2 is provided with a plurality of second adjustment holes 21. The plurality of the first adjustment holes and the second adjustment holes are arranged in an array. The fixing plate is provided with at least two rows of first adjustment holes 11 at intervals along the first direction, and each row of first adjustment holes 11 includes at least two first adjustment holes 11. The two rows of first adjustment holes 11 are symmetrically arranged on both sides of the central axis of the automatic knife expansion mechanism to support the automatic knife expansion mechanism from both sides of the automatic knife expansion mechanism. At least two first adjustment holes 11 are arranged in each row along the third direction to increase the fixing points of the roller support member and the machine tool slide 20 to increase the stability of the adjustable support device 100 for the honing knife expansion mechanism.
[0039] The utility model also provides a honing machine, including an equipment body, a machine tool slide 20 fixed to the equipment body, an automatic knife expansion mechanism fixed to the equipment body, and an adjustable support device 100 for any of the above honing knife expansion mechanisms, the adjustable support device 100 for the honing knife expansion mechanism can be detachably connected to the machine tool slide 20, and is used to support the automatic knife expansion mechanism; the specific structure of the adjustable support device 100 for the honing knife expansion mechanism refers to the above embodiment, because the honing equipment adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here. Among them, the automatic knife expansion mechanism of the honing equipment is installed in the honing equipment in a cantilever state, and the adjustable support device 100 for the honing knife expansion mechanism is arranged at the end of the automatic knife expansion mechanism that is not fixed, so that the automatic knife expansion mechanism changes from a single-end support to a two-end support, so as to avoid the bending of its central axis under the action of long-term gravity, resulting in the processed hole not meeting the preset requirements.
[0040] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. An adjustable support device for a honing expansion mechanism, used in a honing machine, characterized in that: include: A first support member, wherein the first support member is provided with a first adjustment hole for the first fastener to pass through, the first support member is used to be detachably mounted on the machine tool slide of the honing machine through the first fastener, and the first adjustment hole is extended along a first direction so that the adjustable support device for the honing expansion mechanism can be adjusted along the first direction; a second support member, wherein the second support member is provided with a second adjustment hole for the second fastener to pass through, the second support member is detachably connected to the first support member through the second fastener, and the second adjustment hole is extended along a second direction so that the second support member can be adjusted along the second direction; and A roller assembly, rotatably mounted on the second support member, the roller assembly being used to support the automatic blade expansion mechanism of the honing machine; The first direction intersects with the second direction.
2. The adjustable support device for the honing expansion mechanism according to claim 1, characterized in that: The first supporting member includes a fixing portion and a mounting portion, the fixing portion is provided with the first adjusting hole, the fixing portion is detachably connected to the machine tool slide via the first fastener, one end of the fixing portion extends out of the outside of the machine tool slide and is fixedly connected to the mounting portion, and the second supporting member is detachably connected to the mounting portion.
3. The adjustable support device for the honing expansion mechanism according to claim 2, characterized in that: The mounting portion is provided with a mounting hole corresponding to the second adjustment hole, and the second fastener is passed through the second adjustment hole and the mounting hole to connect and fix the second support member to the mounting portion.
4. The adjustable support device for the honing expansion mechanism according to claim 2, characterized in that: The second supporting member is provided with a guide hole extending along the second direction, and the mounting portion is further provided with a guide block matched with the guide hole, and the guide block is slidably arranged in the guide hole.
5. The adjustable support device for the honing expansion mechanism according to claim 2, characterized in that: The first supporting member also includes a supporting portion, which is fixedly connected below the fixing portion and detachably connected to the machine tool slide.
6. The adjustable support device for the honing expansion mechanism according to claim 5, characterized in that: The support portion includes a first support plate and a second support plate fixedly connected to the first support plate; the first support plate is provided with a third adjustment hole for a third fastener to pass through, the first support plate is detachably connected to the machine tool slide through the third fastener, the third adjustment hole extends along the first direction, and the second support plate is connected between the first support plate and the mounting portion.
7. The adjustable support device for the honing expansion mechanism according to claim 2, characterized in that: The second supporting member includes a lifting plate and a roller groove fixedly connected to the top of the lifting plate, the lifting plate is provided with the second adjusting hole, the lifting plate is connected to the mounting portion through the second fastener, and the roller assembly is arranged in the roller groove.
8. The adjustable support device for the honing expansion mechanism according to claim 7, characterized in that: The roller assembly comprises at least two rollers spaced apart along the first direction. The rollers are rotatably mounted in the roller grooves, and the distance between two adjacent rollers is adjustable.
9. The adjustable support device for a honing and expanding tool mechanism according to any one of claims 1 to 8, characterized in that: The first support member is provided with a plurality of the first adjustment holes; and / or the second support member is provided with a plurality of the second adjustment holes.
10. A honing machine, characterized in that: It includes an equipment body, a machine tool slide fixed to the equipment body, an automatic tool expanding mechanism fixed to the equipment body, and an adjustable supporting device for the honing tool expanding mechanism as described in any one of claims 1 to 9, wherein the adjustable supporting device for the honing tool expanding mechanism is detachably connected to the machine tool slide and is used to support the automatic tool expanding mechanism.