Rotary material cleaning machine

By designing a rotary cleaner, using sprockets and scrapers to drive rubber pads to collect return materials, the problem of stabilizing return materials in soil mixing equipment is solved, and the secondary utilization of return materials is realized, saving water resources, and reducing production costs. Environmental pollution improves production efficiency.

CN222311684UActive Publication Date: 2025-01-07HENAN JIAOGUANG TRANSPORTATION TECH CO LTD
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Patent Information

Application Number
CN202420807054.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-01-07
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the operation of the existing stable soil mixing equipment, due to the high humidity of the water stabilized material, the loading belt conveyor will stick to material, and the material will be returned during rotation, which will affect the operation of the equipment. The existing technology requires manual processing, resulting in waste of water resources, Waste generation, environmental pollution and production costs increase.

Method used

A rotary cleaning machine is designed, including a horizontally arranged shell, active and driven shaft, sprocket and chain drive scraper. The rebate is collected through a combination of rubber pads and scrapers, reducing rebate accumulation and realizing secondary utilization.

Benefits of technology

Effectively collect and reuse refuel, save water resources, reduce waste production, reduce production costs and environmental pollution, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222311684U_ABST
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Abstract

The utility model discloses a rotary material cleaning machine which comprises a shell, a driving rotating shaft and a driven rotating shaft are rotationally connected to the left end and the right end in the shell respectively, first chain wheels and second chain wheels are coaxially arranged at the front ends and the rear ends of the driving rotating shaft and the driven rotating shaft respectively, and the two first chain wheels on the front sides of the driving rotating shaft and the driven rotating shaft are connected through a first chain. The two second chain wheels on the rear sides of the driving rotating shaft and the driven rotating shaft are connected through a second chain, a plurality of supporting plates in the front-back direction are arranged between the first chain and the second chain and evenly distributed in the length direction of the first chain, and each supporting plate is provided with a scraping plate. A rubber pad is horizontally arranged between the first chain and the second chain and connected with the inner walls of the front side and the rear side of the shell through rubber pad fixing devices. Returned materials generated by rotation of the feeding belt conveyor can be collected and prevented from being accumulated together to affect normal operation of the belt conveyor, manpower and equipment cost is reduced, and economic benefits are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material cleaning equipment, in particular to a rotary material cleaning machine. Background Art

[0002] Stabilized soil mixer is a set of special equipment for continuous mixing of road base materials. It is suitable for the construction of base materials for ordinary roads, high-grade roads, expressways, urban roads, stadiums, airports, etc. During the operation of the existing stabilized soil mixing equipment, due to the high humidity of the water-stabilized material, the feeding belt conveyor sticks (carries material), causing material return when the feeding belt conveyor rotates. The accumulation of returned material will affect the normal operation of the feeding belt conveyor. In severe cases, it will cause damage to the feeding belt conveyor, resulting in the inability of the stabilized soil mixing equipment to produce normally.

[0003] In order to solve the problem of return material accumulation, in the prior art, a water pump is usually used to blow the return material to the ground in time when the belt conveyor is working; since the return material will solidify if it is not processed for a long time, it needs to be processed manually using electric tools such as electric drills, electric hammers, and electric chisels, which greatly increases the labor intensity of the staff and will cause the following problems:

[0004] 1. Once the feeding belt conveyor is started, the water pump needs to be turned on in time, resulting in a waste of water resources;

[0005] 2. The returned material cannot be used normally after washing, and becomes waste;

[0006] 3. The waste generated by water flushing can only be disposed of, causing environmental pollution;

[0007] 4. Cleaning the returned materials requires the cooperation of multiple people and equipment. The investment of manpower and mechanical equipment will greatly increase production costs, thus affecting economic benefits;

[0008] 5. When cleaning the returned material, the equipment needs to be shut down, which seriously reduces production efficiency. Summary of the invention

[0009] The utility model aims to provide a rotary cleaning machine, which can timely collect and reuse the returned materials generated by the rotation of the feeding belt conveyor, thereby effectively improving production efficiency, reducing production costs and pollution to the environment.

[0010] The utility model adopts the following technical solutions:

[0011] The rotary cleaning machine includes a shell horizontally arranged below the feeding belt conveyor, and the left and right ends of the shell with an opening at the top are rotatably connected with a symmetrically arranged driving shaft and a driven shaft, the driving shaft is driven by a driving mechanism, and the front and rear ends of the driving shaft and the driven shaft are coaxially provided with a first sprocket and a second sprocket, the two first sprockets on the front sides of the driving shaft and the driven shaft are connected by a first chain, and the two second sprockets on the rear sides of the driving shaft and the driven shaft are connected by a second chain, a plurality of support plates in the front and rear directions are arranged between the first chain and the second chain, the plurality of support plates are evenly distributed along the length direction of the first chain, a scraper is arranged on each support plate, and a rubber pad is also horizontally arranged between the first chain and the second chain, and the rubber pad is connected to the inner walls of the front and rear sides of the shell through a rubber pad fixing device.

[0012] Furthermore, the first L-shaped plate and the second L-shaped plate are correspondingly provided on the inner walls of the front and rear sides of the housing, and the front and rear ends of the rubber pad are respectively connected to the horizontal parts of the first L-shaped plate and the second L-shaped plate. The rubber pad is detachably connected to the first L-shaped plate and the second L-shaped plate, which is convenient for installation and maintenance. At the same time, the horizontal parts of the first L-shaped plate and the second L-shaped plate can support the rubber pad in the length direction to prevent the rubber pad from bending under the action of gravity, so that the rubber pad can better fit the scraper, thereby enhancing the scraping effect.

[0013] The driving mechanism comprises an electric motor and a matching reducer, the output end of the reducer is coaxially fixedly connected with the driving shaft, and a power supply module is provided at the front end of the housing, and the power supply module is used to supply power to the electric motor.

[0014] The power supply module includes a power supply and a power supply control circuit; the power supply is connected to the power input terminal of the motor through the power supply control circuit; the power supply control circuit includes a push button switch, an AC contactor and a thermal overload relay, the push button switch cooperates with the AC contactor for power control, and the thermal overload relay is used for circuit protection.

[0015] Furthermore, each support plate is provided with a plurality of scrapers closely attached to each other in the front-to-back direction, and each scraper is vertically slidably connected to the support plate, and a pressing drive mechanism for driving the lower end of the scraper to always press the rubber pad is also provided between the scraper and the support plate to achieve that the lower end of the scraper always presses the rubber pad;

[0016] Furthermore, the clamping drive mechanism includes a return spring and a pressure block. A plurality of vertical slide grooves are arranged on the support plate in the front-to-back direction. A pressure block is slidably connected in each slide groove. The left side and / or right side of the pressure block is connected to the corresponding scraper. The return spring is arranged between the bottom of the slide groove and the lower surface of the pressure block. When the scraper moves to the top of the rubber pad along the first chain and the second chain, the return spring always drives the scraper to move downward to press the rubber pad. The pressure block can not only cooperate with the return spring to realize the vertical drive of the scraper, but also cooperate with the slide groove to limit the vertical sliding trajectory of the scraper.

[0017] Furthermore, two front-to-rear axial supporting shafts are rotatably connected between the driving shaft and the driven shaft in the outer shell, and two third sprockets are coaxially provided at the front and rear ends of the supporting shafts. The third sprockets on the front and rear sides are respectively engaged with the first chain and the second chain, which can play a supporting role.

[0018] Furthermore, a plurality of groups of support rods in the front-rear direction are arranged between the horizontal parts of the first L-shaped plate and the second L-shaped plate. The plurality of support rods are evenly distributed in the left-right direction, which can enhance the supporting effect on the middle part of the rubber pad.

[0019] Furthermore, a first arc plate and a second arc plate are respectively provided at the left and right ends between the first L-shaped plate and the second L-shaped plate. When the scraper rotates clockwise from bottom to top, the first arc plate can cooperate with the return spring to gradually press the scraper against the rubber pad. When the scraper rotates clockwise from top to bottom, the second arc plate can cooperate with the return spring to gradually release the pressure on the rubber pad by the scraper, thereby scraping the returned material cleanly.

[0020] Furthermore, the upper and lower sides of the shell are respectively provided with shaft accommodating through holes, bearings are arranged in the shaft accommodating through holes, and the ends of the driving shaft and the driven shaft are inserted into the corresponding bearings, so that the driving shaft and the driven shaft can rotate more smoothly.

[0021] The utility model can collect the returned materials generated by the rotation of the loading belt conveyor through the first chain, the second chain, the rubber pad and the scraper, so as to prevent the returned materials from piling up and affecting the normal operation of the belt conveyor. The staff no longer needs to use water to wash the returned materials, which not only saves water resources, but also the collected returned materials can be reused, thus eliminating or reducing the generation of waste materials, reducing the waste of raw materials, eliminating the impact of waste treatment on the environment, reducing manpower and equipment costs, improving economic benefits, ensuring equipment operation time, and improving productivity. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is an axonometric schematic diagram of the utility model;

[0023] Figure 2 It is a front view cutaway schematic diagram of the utility model;

[0024] Figure 3 It is a top view step-section schematic diagram of the utility model;

[0025] Figure 4 It is a full cutaway front view schematic diagram of the utility model;

[0026] Figure 5 It is a right side cutaway schematic diagram of the support plate in the utility model;

[0027] Figure 6It is a left-side cutaway schematic diagram of the utility model;

[0028] Figure 7 It is an axonometric schematic diagram of the scraper in the utility model;

[0029] Figure 8 For this utility model Figure 4 Schematic diagram of part A;

[0030] Fig. 9 The utility model is a schematic diagram of a self-locking switch electrical appliance. DETAILED DESCRIPTION

[0031] The present invention is described in detail below with reference to the accompanying drawings and embodiments:

[0032] like Figures 1 to 9 As shown, the rotary cleaning machine described in the utility model includes a shell 1 horizontally arranged below the feeding belt conveyor, and the left and right ends of the shell 1 with an opening at the top are rotatably connected with a symmetrically arranged active shaft 2 and a driven shaft 3, the active shaft 2 is driven by a driving mechanism, and the front and rear ends of the active shaft 2 and the driven shaft 3 are coaxially provided with a first sprocket 4 and a second sprocket 5, the two first sprockets 4 on the front sides of the active shaft 2 and the driven shaft 3 are connected by a first chain 6, and the two second sprockets 5 on the rear sides of the active shaft 2 and the driven shaft 3 are connected by a second chain 7, and a plurality of support plates 8 in the front and rear directions are arranged between the first chain 6 and the second chain 7, and the plurality of support plates 8 are evenly distributed along the length direction of the first chain 6, and a scraper 9 is arranged on each support plate 8, and a rubber pad 10 is also horizontally arranged between the first chain 6 and the second chain 7, and the rubber pad 10 is connected to the inner walls of the shell 1 on both sides of the front and rear through a rubber pad fixing device.

[0033] When the utility model is in use, the scraper 9 is driven by the first chain 6 and the second chain 7 to remove the returned material on the rubber pad 10 and collect it for secondary use; thereby achieving the purpose of improving production efficiency, reducing production costs and pollution to the environment;

[0034] In this embodiment, the inner walls of the front and rear sides of the housing 1 are correspondingly provided with a first L-shaped plate 11 and a second L-shaped plate 12, and the front and rear ends of the rubber pad 10 are respectively connected to the horizontal parts of the first L-shaped plate 11 and the second L-shaped plate 12. The rubber pad 10 is detachably connected to the first L-shaped plate 11 and the second L-shaped plate 12, which is convenient for installation and maintenance. At the same time, the horizontal parts of the first L-shaped plate 11 and the second L-shaped plate 12 can support the rubber pad 10 in the length direction to prevent the rubber pad 10 from bending under the action of gravity, so that the rubber pad 10 can better fit with the scraper 9, thereby enhancing the scraping effect;

[0035] The driving mechanism includes a motor 13 and a matching reducer 14 . The output end of the reducer 14 is coaxially fixedly connected to the driving shaft 2 . A power supply module 15 is provided at the front end of the housing 1 . The power supply module 15 is used to supply power to the motor 13 .

[0036] The power supply module 15 includes a power supply and a power supply control circuit; the power supply is connected to the power input terminal of the motor 13 through the power supply control circuit; the power supply control circuit includes a button switch 16, an AC contactor and a thermal overload relay, the button switch 16 cooperates with the AC contactor for power control, and the thermal overload relay is used for circuit protection.

[0037] In this embodiment, the button switch 16 can be a forward-reverse switch, which belongs to the conventional technology in this field and will not be described in detail here.

[0038] In order to further improve the scraping effect and realize that the lower end of the scraper 9 always presses the rubber pad 10, in the utility model, a plurality of scrapers 9 close to each other are arranged on each support plate 8 along the front-to-back direction, and each scraper 9 is vertically slidably connected to the support plate 8, and a pressing drive mechanism for driving the lower end of the scraper 9 to always press the rubber pad 10 is also arranged between the scraper 9 and the support plate 8;

[0039] In this embodiment, the pressing drive mechanism includes a reset spring 17 and a pressure block 18. A plurality of vertical slide grooves 19 are provided on the support plate 8 along the front-to-back direction. A pressure block 18 is slidably connected in each slide groove 19. The left side and / or right side of the pressure block 18 is connected to the corresponding scraper 9. The reset spring 17 is provided between the bottom of the slide groove 19 and the lower surface of the pressure block 18. When the scraper 9 moves to the top of the rubber pad 10 along the first chain 6 and the second chain 7, the reset spring 17 always drives the scraper 9 to move downward to press the rubber pad 10. The pressure block 18 can not only cooperate with the reset spring 17 to realize the vertical drive of the scraper 9, but also cooperate with the slide groove 19 to limit the vertical sliding trajectory of the scraper 9.

[0040] In order to increase the supporting effect on the first chain 6 and the second chain 7, two front and rear axial supporting shafts 20 are rotatably connected between the driving shaft 2 and the driven shaft 3 in the outer shell 1, and two third sprockets 21 are coaxially provided at the front and rear ends of the supporting shaft 20. The third sprockets 21 on the front and rear sides are respectively engaged with the first chain 6 and the second chain 7, which can support the first chain 6 and the second chain 7.

[0041] In order to further support the rubber pad 10, several groups of support rods 22 in the front-to-back direction are arranged between the horizontal parts of the first L-shaped plate 11 and the second L-shaped plate 12. The several groups of support rods 22 are evenly distributed along the left-right direction, which can enhance the supporting effect on the middle part of the rubber pad 10.

[0042] In order to achieve a better use effect, a first arc plate 23 and a second arc plate 24 are respectively provided at the left and right ends between the first L-shaped plate 11 and the second L-shaped plate 12. When the scraper 9 rotates clockwise from bottom to top, the first arc plate 23 can be gradually compressed by the return spring 17 driven by the scraper 9, so that the scraper 9 moves smoothly to the top of the rubber pad 10, and is driven by the return spring 17 to move downward to press the rubber pad 10. When the scraper 9 rotates clockwise from top to bottom, the second arc plate 24 can cooperate with the return spring 17 to make the scraper 9 gradually loosen the pressure on the rubber pad 10, so as to scrape the returned material cleanly.

[0043] In order to make the driving shaft 2 and the driven shaft 3 rotate more smoothly, the upper and lower sides of the housing 1 are respectively provided with shaft accommodating holes, and bearings are arranged in the shaft accommodating holes. The ends of the driving shaft 2 and the driven shaft 3 are inserted into the corresponding bearings.

[0044] When the utility model is in use, in the initial state, the housing 1 is located below the feeding belt conveyor. When the feeding belt conveyor is running, the forward-reverse switch is started, and the forward-reverse switch controls the motor 13 to turn on through the power supply control circuit;

[0045] Working principle of the power supply control circuit: the start button SB2 is a normally open contact, and the stop button SB1 is a normally closed contact. When the start button SB2 is pressed, the circuit where the coil of the contactor KM is located is connected, and the coil is energized to make the main contact K1 and the normally open auxiliary contact K2 of the contactor KM attract, and the circuit where the main contact K1 and the normally open auxiliary contact K2 of the contactor KM are located is connected, the entire circuit is energized, and the motor 13 starts; when the start button SB2 is released, the entire circuit is still energized, and the entire circuit is energized through the normally closed contact K3 of the thermal relay FR, the stop button SB1 and the normally open auxiliary contact K2 of the contactor KM to enable the coil of the contactor KM to work, realizing the self-locking function; when the stop button SB1 is pressed, the circuit where the coil of the contactor KM is located is disconnected, the coil is de-energized, so that the main contact K1 and the normally open auxiliary contact K2 of the contactor KM are not attracted, the entire circuit is disconnected, the motor 13 stops working, and the start-stop function is realized.

[0046] The motor 13 drives the active shaft 2 to rotate clockwise through the reducer 14, the active shaft 2 drives the first sprocket 4 and the second sprocket 5 to rotate clockwise, the two first sprockets 4 drive the first chain 6 to rotate clockwise, the two second sprockets 5 drive the second chain 7 to rotate clockwise, the first chain 6 and the second chain drive the plurality of support plates 8 to rotate clockwise, the support plates 8 drive the plurality of scrapers 9 to rotate clockwise along the tracks of the first chain 6 and the second chain 7;

[0047] When the feeding belt conveyor rotates, the returned material falls on the rubber pad 10 below the feeding belt conveyor and will not accumulate on the ground to affect the operation of the belt conveyor. When the scraper 9 rotates to above the first curved plate 23, the scraper 9 contacts the left end of the rubber pad 10, and the first curved plate 23 gradually presses the scraper 9 upward, and the scraper 9 drives the pressure block 18 to slide upward along the slide groove 19, and the pressure block 18 gradually presses the return spring 17 upward. At the same time, the return spring 17 drives the scraper 9 to move vertically downward through the pressure block 18, so that the pressure between the scraper 9 and the rubber pad 10 gradually increases. There are multiple scrapers 9 on each support plate 8, so that the scrapers 9 at different positions can press the rubber pad 10 downward;

[0048] Multiple scrapers 9 drive the returned material on the rubber pad 10 to move to the right. When the scraper 9 moves to above the second curved plate 24, the pressure between the second curved plate 24 and the scraper 9 gradually decreases, and the reset spring 17 drives the pressure block 18 to move vertically downward in the slide groove 19. The pressure block 18 drives the scraper 9 to move vertically downward, and the reset spring 17 gradually restores its original length. The pressure between the scraper 9 and the rubber pad 10 gradually decreases, and the returned material falls into the collection container, which is convenient for the staff to uniformly reuse the returned material, which is conducive to reducing waste and reducing production costs.

Claims

1. Rotary cleaning machine, characterized by: The invention comprises a housing (1) horizontally arranged below a feeding belt conveyor, wherein the housing (1) with an opening at the top is provided with a driving shaft (2) and a driven shaft (3) symmetrically arranged therein, which are rotatably connected at the left and right ends thereof, respectively; the driving shaft (2) is driven by a driving mechanism, and the front and rear ends of the driving shaft (2) and the driven shaft (3) are coaxially provided with a first sprocket (4) and a second sprocket (5), respectively; the two first sprockets (4) at the front sides of the driving shaft (2) and the driven shaft (3) are connected by a first chain (6), and the driving shaft (2) and the driven shaft (3) are connected to each other by a first chain (6). Two second sprockets (5) on the rear side of the driven shaft (3) are connected via a second chain (7); a plurality of support plates (8) in the front-rear direction are provided between the first chain (6) and the second chain (7); the plurality of support plates (8) are evenly distributed along the length direction of the first chain (6); a scraper (9) is provided on each support plate (8); a rubber pad (10) is also horizontally provided between the first chain (6) and the second chain (7); the rubber pad (10) is connected to the inner walls of the front and rear sides of the housing (1) via a rubber pad fixing device.

2. The rotary material cleaning machine according to claim 1, characterized in that: The inner walls on the front and rear sides of the housing (1) are correspondingly provided with a first L-shaped plate (11) and a second L-shaped plate (12), and the rubber pad (10) is detachably connected to the first L-shaped plate (11) and the second L-shaped plate (12).

3. The rotary material cleaning machine according to claim 1, characterized in that: The driving mechanism comprises an electric motor (13) and a matching reducer (14); the output end of the reducer (14) is coaxially fixedly connected to the driving shaft (2); a power supply module (15) is provided at the front end of the housing (1); the power supply module (15) is used to supply power to the electric motor (13).

4. The rotary material cleaning machine according to claim 3, characterized in that: The power supply module (15) comprises a power supply and a power supply control circuit; the power supply is connected to a power input terminal of the motor (13) via the power supply control circuit; the power supply control circuit comprises a push button switch (16), an AC contactor and a thermal overload relay.

5. The rotary material cleaning machine according to claim 1, characterized in that: A plurality of scrapers (9) close to each other are arranged on the support plate (8) along the front-to-back direction, and each scraper (9) is vertically slidably connected to the support plate (8). A pressing drive mechanism for driving the lower end of the scraper (9) to always press the rubber pad (10) is also arranged between the scraper (9) and the support plate (8).

6. The rotary material cleaning machine according to claim 5, characterized in that: The clamping drive mechanism comprises a return spring (17) and a pressure block (18); a plurality of vertical slide grooves (19) are arranged on the support plate (8) along the front-rear direction; a pressure block (18) is slidably connected in each slide groove (19); the left side and / or the right side of the pressure block (18) is connected to the corresponding scraper (9); the return spring (17) is arranged between the bottom of the slide groove (19) and the lower surface of the pressure block (18).

7. The rotary material cleaning machine according to claim 1, characterized in that: Two front and rear axial support shafts (20) are rotatably connected between the driving shaft (2) and the driven shaft (3) in the housing (1). Two third sprockets (21) are coaxially arranged at the front and rear ends of the support shaft (20). The third sprockets (21) at the front and rear sides are respectively meshed with the first chain (6) and the second chain (7).

8. The rotary material cleaning machine according to claim 2, characterized in that: A plurality of groups of support rods (22) in the front-rear direction are also arranged between the horizontal parts of the first L-shaped plate (11) and the second L-shaped plate (12), and the plurality of groups of support rods (22) are evenly distributed in the left-right direction.

9. The rotary material cleaning machine according to claim 2, characterized in that: A first arc-shaped plate (23) and a second arc-shaped plate (24) are respectively provided at the left and right ends between the first L-shaped plate (11) and the second L-shaped plate (12).

10. The rotary cleaning machine according to claim 1, characterized in that: The housing (1) is provided with shaft accommodating through holes on the upper and lower sides respectively, and bearings are arranged in the shaft accommodating through holes. The ends of the driving shaft (2) and the driven shaft (3) are inserted into the corresponding bearings.