Capacitor core transmission device

Abstract

The utility model discloses a capacitor core transmission device. The capacitor core transmission device comprises a fixed plate, a transverse moving mechanism is installed on the front face of the fixing plate, a core connecting structure is installed on the outer side of the transverse moving mechanism, a flattening mechanism is installed on the top, close to the core connecting structure, of the fixing plate, and a core pushing mechanism is installed in the position, close to the position between the core connecting structure and the flattening mechanism, of the fixing plate. The core receiving structure comprises a synchronous belt clamping block, a connecting plate, a bottom plate, an inclined fork block air cylinder, an inclined fork block and a core receiving plate; the synchronous belt clamping block is mounted on the outer side of the transverse moving mechanism; according to the utility model, the transverse moving mechanism, the core receiving structure, the flattening mechanism and the core pushing mechanism are matched for use, and the core receiving structure is driven by the transverse moving mechanism to move, so that the core receiving structure can stably receive a capacitor core after the capacitor core falls down, whether pre-pressing is carried out or not can be selected when the capacitor core is conveyed to the flattening mechanism, and the capacitor core is pushed outwards to a conveying belt through the core pushing mechanism; the structure is stable and reliable in operation, so that the transmission of the capacitor core by the device is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of capacitor core transmission, in particular to a capacitor core transmission device. Background Art

[0002] The capacitor core is the main insulating component of the bushing, and its insulation performance is the key to determining the insulation performance of the entire bushing. The structure of the capacitor core is to wind an insulating paper layer of a certain thickness on the conductive rod and wrap aluminum foil at a specific position. During the production process, the capacitor core needs to be transported using a transmission device.

[0003] The existing method of transmitting capacitor cores is to clamp and flatten the capacitor core with a mechanical clamp structure and flip it 90 degrees to the conveyor belt side to achieve the transmission function. However, the capacitor cores to be transmitted are all pre-pressed. This method cannot achieve the purpose of transmitting the round capacitor core to the conveyor belt, which is not conducive to the device transmitting the capacitor core. Utility Model Content

[0004] The purpose of the utility model is to provide a capacitor core transmission device to solve the problem that the capacitor cores transmitted in the above-mentioned background technology are all pre-pressed, and this method cannot achieve the purpose of transmitting the round capacitor core to the conveyor belt, which is not conducive to the device transmitting the capacitor core.

[0005] The utility model provides the following technical solution: a capacitor core transmission device, comprising a fixed plate; a transverse movement mechanism is installed on the front of the fixed plate, a core connection structure is installed on the outside of the transverse movement mechanism, a flattening mechanism is installed on the top of the fixed plate near the core connection structure, and a core pushing mechanism is installed inside the fixed plate near the core connection structure and the flattening mechanism;

[0006] The core connection structure includes a synchronous belt clamp, a connecting plate, a bottom plate, an oblique fork block cylinder, an oblique fork block and a core connection plate. A synchronous belt clamp is installed on the outer side of the transverse movement mechanism, a connecting plate is installed on the top of the synchronous belt clamp, a bottom plate is movably installed on the front of the connecting plate, an oblique fork block cylinder is installed on one side of the bottom of the bottom plate, an oblique fork block is installed on the telescopic end of the oblique fork block cylinder, and a core connection plate is installed on one side of the top of the synchronous belt clamp.

[0007] Preferably, the transverse movement mechanism includes a DC motor, a synchronous pulley, a linear slide, a motor fixing seat, a synchronous belt and a pulley. The motor fixing seat is installed on the front of the fixed plate, and the DC motor is installed inside the motor fixing seat. Pullies are installed on both sides of the fixed plate close to the DC motor, and synchronous pulleys are installed on both sides of the fixed plate close to the top of the pulley. Synchronous pulleys are installed on the outer transmission of the DC motor, synchronous pulleys and the pulley, and a linear slide is installed on the front of the fixed plate close to the top of the synchronous pulley.

[0008] Preferably, a photoelectric sensing sheet is installed on the front of the DC motor, and a photoelectric sensor is installed on a side of the fixing plate close to the photoelectric sensing sheet.

[0009] Preferably, a proximity switch is installed on one side of the front side of the fixing plate.

[0010] Preferably, a support plate is installed on the front side of the fixed plate near the inside of the synchronous pulley, a lifting cylinder is installed on the front side of the connecting plate, the telescopic end of the lifting cylinder is connected to the base plate, and a connecting block is installed at the bottom of the base plate.

[0011] Preferably, the flattening mechanism includes a flattening cylinder, a pressure plate, a cylinder fixing seat and an air joint seat. The fixing plate is installed with a cylinder fixing seat near the top of the core connecting structure, the top of the cylinder fixing seat is installed with a flattening cylinder, the outside of the flattening cylinder is installed with an air joint seat, and the telescopic end of the flattening cylinder is installed with a pressure plate.

[0012] Preferably, the core pushing mechanism comprises a core pushing cylinder and a core pushing plate, the core pushing cylinder is installed inside the fixed plate close to the core connecting structure and the flattening mechanism, and the core pushing plate is installed at the telescopic end of the core pushing cylinder.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model cooperates with a transverse movement mechanism, a core connection structure, a flattening mechanism and a core pushing mechanism. The transverse movement mechanism drives the core connection structure to move, so that the core connection structure can stably receive the capacitor core after it falls, and can choose whether to pre-press it when transmitting it to the flattening mechanism, and push it outward to the conveyor belt through the core pushing mechanism. This structure operates stably and reliably, which is beneficial to the device for transmitting the capacitor core. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the right structure of the front axial side of the utility model;

[0016] Figure 2 It is a schematic diagram of the lower left structure of the front axial side of the utility model;

[0017] Figure 3 It is a schematic diagram of the movement of the core connection structure of the utility model;

[0018] Figure 4 It is a schematic diagram of flattening the capacitor core of the utility model.

[0019] In the figure: 1. fixed plate; 2. transverse movement mechanism; 201. DC motor; 202. synchronous pulley; 203. linear slide rail; 204. motor fixing seat; 205. synchronous belt; 206. pulley; 3. core connection structure; 301. synchronous belt clamp; 302. connecting plate; 303. bottom plate; 304. oblique fork block cylinder; 305. oblique fork block; 306. core connection plate; 4. flattening mechanism; 401. flattening cylinder; 402. pressing plate; 403. cylinder fixing seat; 404. air joint seat; 5. core pushing mechanism; 501. core pushing cylinder; 502. core pushing plate; 6. proximity switch; 7. support plate; 8. lifting cylinder; 9. photoelectric sensor; 901. photoelectric sensor sheet; 10. connecting block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] The technical solution of the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments of the specification;

[0024] Embodiment 1:

[0025] The present application provides a capacitor core transmission device, comprising a fixed plate 1; a transverse movement mechanism 2 is installed on the front of the fixed plate 1, a core connection structure 3 is installed on the outside of the transverse movement mechanism 2, a flattening mechanism 4 is installed on the top of the fixed plate 1 near the core connection structure 3, and a core pushing mechanism 5 is installed inside the fixed plate 1 near the core connection structure 3 and the flattening mechanism 4;

[0026] The core connection structure 3 includes a synchronous belt clamp 301, a connecting plate 302, a bottom plate 303, an oblique fork block cylinder 304, an oblique fork block 305 and a core connection plate 306. The synchronous belt clamp 301 is installed on the outside of the transverse movement mechanism 2, the connecting plate 302 is installed on the top of the synchronous belt clamp 301, the bottom plate 303 is installed on the front of the connecting plate 302, the oblique fork block cylinder 304 is installed on one side of the bottom of the bottom plate 303, the oblique fork block 305 is installed on the telescopic end of the oblique fork block cylinder 304, and the core connection plate 306 is installed on one side of the top of the synchronous belt clamp 301;

[0027] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the transverse movement mechanism 2 is used to move the core connection structure 3 laterally, the flattening mechanism 4 is used to flatten the capacitor core, the core pushing mechanism 5 is used to push out the flattened capacitor core, and the core connection structure 3 is used to place the conveying capacitor core, including a synchronous belt clamp 301, a connecting plate 302, a bottom plate 303, an oblique fork block cylinder 304, an oblique fork block 305 and a core connection plate 306. The synchronous belt clamp 301 is arranged on the top of the transverse movement mechanism 2, and the transverse movement mechanism 2 is connected to the connecting plate 302 through the synchronous belt clamp 301. The oblique fork block cylinder 304 is arranged on one side of the bottom of the bottom plate 303, and its output end is connected to the oblique fork block 305. The top of the oblique fork block 305 is connected to the core connection plate 306, and the core connection plate 306 is V-shaped. When the core connecting plate 306 moves to the bottom of the capacitor core under the action of the transverse movement mechanism 2, it waits for the winding step to be completed and the capacitor core to be discharged, and falls between the core connecting plates 306 in a V-shaped upright state, then the core connecting plate 306 returns with the capacitor core. After reaching the initial position, if pre-compression is required, the flattening mechanism 4 is started. While the flattening mechanism 4 is pressed down, the inclined fork block cylinder 304 and the inclined fork block 305 below the bottom plate 303 are started to flatten the core connecting plate 306 in a V-shaped upright state above the bottom plate 303 to ensure the quality of pre-compression. After the flattening is completed, the flattening mechanism 4 withdraws, and the core pushing mechanism 5 is started to push the capacitor core on the core connecting plate 306 from the inside to the outside onto the conveyor belt set on the outside of the flattening mechanism 4.

[0028] Further, the transverse movement mechanism 2 includes a DC motor 201, a synchronous pulley 202, a linear slide rail 203, a motor fixing seat 204, a synchronous belt 205 and a pulley 206. The motor fixing seat 204 is installed on the front of the fixed plate 1, and the DC motor 201 is installed inside the motor fixing seat 204. The pulleys 206 are installed on both sides of the fixed plate 1 close to the DC motor 201, and the synchronous pulleys 202 are installed on both sides of the fixed plate 1 close to the top of the pulley 206. The DC motor 201, the synchronous pulley 202 and the outer side of the pulley 206 are equipped with synchronous pulleys 202, and the linear slide rail 203 is installed on the front of the fixed plate 1 close to the top of the synchronous pulley 202;

[0029] Specifically, Figure 1 and Figure 2 As shown, in order to realize the reciprocating movement of the docking core structure 3, the motor fixing seat 204 is fixed and installed by bolts, the DC motor 201 is arranged inside the motor fixing seat 204, the synchronous belt clamp 301 is arranged on the outside of the synchronous belt 205, and the connecting plate 302 is arranged on the front of the linear slide rail 203. When the DC motor 201 works, the output end of the DC motor 201 will drive the synchronous belt pulley 202 to rotate synchronously through the synchronous belt 205. At this time, the movement of the synchronous belt 205 will drive the synchronous belt clamp 301 to move, and then the synchronous belt clamp 301 will synchronously drive the connecting plate 302 to move along the linear slide rail 203, thereby realizing reciprocating movement of the docking core structure 3.

[0030] Further, a photoelectric sensing sheet 901 is installed on the front of the DC motor 201, and a photoelectric sensor 9 is installed on one side of the fixing plate 1 close to the photoelectric sensing sheet 901;

[0031] Specifically, Figure 1 As shown, in order to realize fixed-point detection of the rotation of the output end of the DC motor 201, the photoelectric sensor 9 senses and detects the position of the photoelectric sensing sheet 901, thereby realizing fixed-point detection of the rotation of the output end of the DC motor 201.

[0032] Further, a proximity switch 6 is installed on one side of the front of the fixing plate 1;

[0033] Specifically, Figure 1 As shown, in order to monitor the lateral movement of the core structure 3, a proximity switch 6 is arranged on one side of the front of the fixed plate 1. The proximity switch 6 is a position switch that can be operated without direct mechanical contact with the moving parts. When an object approaches the sensing surface of the switch 6 to the action distance, the switch can be activated without mechanical contact or application of any pressure, thereby driving the DC motor 201 or providing control instructions to the computer device.

[0034] Further, a support plate 7 is installed inside the front of the fixed plate 1 near the synchronous pulley 202, a lifting cylinder 8 is installed on the front of the connecting plate 302, the telescopic end of the lifting cylinder 8 is connected to the bottom plate 303, and a connecting block 10 is installed at the bottom of the bottom plate 303;

[0035] Specifically, Figure 1 and Figure 2 As shown, in order to move the core connecting plate 306 downward and facilitate the flattening mechanism 4 to flatten the capacitor core, the lifting cylinder 8 works, and the telescopic end of the lifting cylinder 8 drives the bottom plate 303 to move. At this time, the connecting block 10 at the bottom of the bottom plate 303 will be stuck inside the support plate 7.

[0036] Furthermore, the flattening mechanism 4 includes a flattening cylinder 401, a pressing plate 402, a cylinder fixing seat 403 and an air joint seat 404. The fixing plate 1 is provided with a cylinder fixing seat 403 near the top of the core connection structure 3, the flattening cylinder 401 is provided on the top of the cylinder fixing seat 403, the air joint seat 404 is provided on the outer side of the flattening cylinder 401, and the pressing plate 402 is provided at the telescopic end of the flattening cylinder 401;

[0037] Specifically, Figure 1 As shown, in order to achieve the flattening treatment of the capacitor core, the flattening cylinder 401 is arranged on the top of the cylinder fixing seat 403, and its output end is connected to the pressure plate 402. The pressure plate 402 is located on the top of the core plate 306, and is connected to the external ventilation equipment through the air joint seat 404, so that the telescopic end of the flattening cylinder 401 can be extended and retracted. When the telescopic end of the flattening cylinder 401 drives the pressure plate 402 to move, the pressure plate 402 can flatten the capacitor core on the surface of the core plate 306.

[0038] Furthermore, the core pushing mechanism 5 includes a core pushing cylinder 501 and a core pushing plate 502. The core pushing cylinder 501 is installed inside the fixing plate 1 close to the core connecting structure 3 and the flattening mechanism 4, and the core pushing plate 502 is installed at the telescopic end of the core pushing cylinder 501.

[0039] Specifically, Figure 1 As shown, in order to push out the flattened capacitor core, the core pushing cylinder 501 works, and the telescopic end of the core pushing cylinder 501 drives the core pushing plate 502 to move. At this time, the core pushing plate 502 can push the capacitor core on the pressing plate 402 from the inside to the outside to the conveyor belt set on the outside of the flattening station.

[0040] Working principle: The starting position of the core connection structure 3 is set at the far left. When the winding is about to be completed, the output end of the DC motor 201 will drive the synchronous pulley 202 to rotate synchronously through the synchronous belt 205. At this time, the movement of the synchronous belt 205 will drive the synchronous belt clamp 301 to move, and then the synchronous belt clamp 301 will synchronously drive the connecting plate 302 to move along the linear slide rail 203, so that the core connection structure 3 moves horizontally, and after reaching the bottom of the capacitor core, it waits for the winding step to be completed and the capacitor core is discharged, and falls between the core connection plates 306 in a V-shaped upright state, and then the core connection plates 306 return with the capacitor core. After reaching the initial position, the lifting cylinder 8 is used to move the capacitor core. The telescopic end of the lifting cylinder 8 will drive the bottom plate 303 to move downward until it contacts the support plate 7. If pre-pressing is required, the flattening mechanism 4 will be started. While the flattening mechanism 4 is pressing down, the inclined fork block cylinder 304 and the inclined fork block 305 below the bottom plate 303 will be started to flatten the core plate 306 in a V-shaped upright state above the bottom plate 303 to ensure the quality of pre-pressing. After the flattening is completed, the flattening mechanism 4 will withdraw, and the core pushing mechanism 5 will be started to push the capacitor core on the core plate 306 from the inside to the outside onto the conveyor belt arranged on the outside of the flattening mechanism 4. The pre-flattening and transmission process is completed. If pre-pressing is not required, the flattening and flattening steps of the V-shaped core plate 306 will not be performed.

[0041] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A capacitor core transmission device, comprising a fixing plate (1); characterized in that: A transverse movement mechanism (2) is installed on the front of the fixed plate (1), a core connection structure (3) is installed on the outside of the transverse movement mechanism (2), a flattening mechanism (4) is installed on the top of the fixed plate (1) close to the core connection structure (3), and a core pushing mechanism (5) is installed inside the fixed plate (1) close to the core connection structure (3) and the flattening mechanism (4); The core connection structure (3) comprises a synchronous belt clamp (301), a connecting plate (302), a bottom plate (303), an oblique fork block cylinder (304), an oblique fork block (305) and a core connection plate (306); a synchronous belt clamp (301) is installed on the outer side of the transverse movement mechanism (2); a connecting plate (302) is installed on the top of the synchronous belt clamp (301); a bottom plate (303) is installed on the front side of the connecting plate (302); an oblique fork block cylinder (304) is installed on one side of the bottom of the bottom plate (303); an oblique fork block (305) is installed on the telescopic end of the oblique fork block cylinder (304); and a core connection plate (306) is installed on one side of the top of the synchronous belt clamp (301).

2. A capacitor core transmission device according to claim 1, characterized in that: The transverse movement mechanism (2) comprises a DC motor (201), a synchronous pulley (202), a linear slide rail (203), a motor fixing seat (204), a synchronous belt (205) and a pulley (206); the motor fixing seat (204) is installed on the front of the fixing plate (1); the DC motor (201) is installed inside the motor fixing seat (204); the pulley (206) is installed on both sides of the fixing plate (1) close to the DC motor (201); the synchronous pulley (202) is installed on both sides of the fixing plate (1) close to the top of the pulley (206); the DC motor (201), the synchronous pulley (202) and the pulley (206) are installed with a synchronous pulley (202) on the outer side of the DC motor (201), the synchronous pulley (202) and the pulley (206); and the linear slide rail (203) is installed on the front of the fixing plate (1) close to the top of the synchronous pulley (202).

3. A capacitor core transmission device according to claim 2, characterized in that: A photoelectric sensing sheet (901) is installed on the front of the DC motor (201), and a photoelectric sensor (9) is installed on one side of the fixing plate (1) close to the photoelectric sensing sheet (901).

4. A capacitor core transmission device according to claim 1, characterized in that: A proximity switch (6) is installed on one side of the front side of the fixing plate (1).

5. A capacitor core transmission device according to claim 1, characterized in that: A support plate (7) is installed on the front of the fixed plate (1) near the interior of the synchronous pulley (202), a lifting cylinder (8) is installed on the front of the connecting plate (302), the telescopic end of the lifting cylinder (8) is connected to the bottom plate (303), and a connecting block (10) is installed at the bottom of the bottom plate (303).

6. A capacitor core transmission device according to claim 1, characterized in that: The flattening mechanism (4) comprises a flattening cylinder (401), a pressing plate (402), a cylinder fixing seat (403) and an air joint seat (404); the fixing plate (1) is provided with a cylinder fixing seat (403) near the top of the core connection structure (3); the flattening cylinder (401) is provided on the top of the cylinder fixing seat (403); the air joint seat (404) is provided on the outer side of the flattening cylinder (401); and the pressing plate (402) is provided at the telescopic end of the flattening cylinder (401).

7. A capacitor core transmission device according to claim 1, characterized in that: The core pushing mechanism (5) comprises a core pushing cylinder (501) and a core pushing plate (502); the core pushing cylinder (501) is installed inside the fixed plate (1) close to the core connecting structure (3) and the flattening mechanism (4); and the core pushing plate (502) is installed at the telescopic end of the core pushing cylinder (501).

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