Automatic sucking and placing device for FPC (Flexible Printed Circuit) board collection
By designing an automated FPC board collection device, using X-axis, Y-axis and Z-axis modules to automatically absorb and place FPC products, the problems of high labor intensity and unstable quality during manual handling are solved, and efficient and accurate production processes are achieved , reduces production costs.
Patent Information
- Application Number
- CN202421183126.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Manual labor intensity during the handling of FPC products from assembly pallets to shipment pallets, high speed requirements, and can easily lead to product overlap, affecting shipment quality, leading to high turnover rate and increased production costs.
Design an automatic suction and placement device for FPC board collection, including X-axis module, Y-axis module, Z-axis material suction module and observation window. It realizes the rapid and accurate placement of FPC through automated machinery, and uses Z-axis material suction module. The material is absorbed from the actual pallet and transported to the plating position to avoid manual operation.
Human-machine replacement is realized, manpower investment is reduced, FPC overlap is avoided, product quality is ensured, and production costs are reduced.
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Figure CN222312001U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical automation technology, and in particular to an automatic FPC board receiving and placing device. Background Art
[0002] FPC is a product that is currently produced in batches for a long time. After the furnace, the product needs to be removed from the actual installation tray and placed in the shipping tray. In actual operation, there are 16 FPC products on each actual installation tray. They need to be removed one by one within 21 seconds and placed one by one in the shipping blister tray according to the position and direction requirements. The operation speed is required to be high, and the labor intensity of the personnel is high, resulting in a high turnover rate. In addition, manual operation is prone to overlapping of products, and the quality of product shipment cannot be guaranteed. Therefore, it is necessary to make a device specifically for this product so that it can be produced quickly and efficiently, with guaranteed quality and quantity, reduce manual work, and reduce production costs. Utility Model Content
[0003] In order to improve the problem of high labor intensity and unguaranteed quality when manually placing FPC into a blister tray for shipment, the present application provides an FPC receiving and placing device with automatic suction.
[0004] The present application provides an FPC board automatic suction and placement device that adopts the following technical solutions:
[0005] An automatic FPC board receiving and placing device comprises a main body, characterized in that: an X-axis module, a Y-axis module, a Y-axis sub-frame module and a Z-axis suction module are arranged in the main body, two module main frames are arranged opposite to each other in the main body, the Y-axis module and the Y-axis sub-frame module are respectively fixed to the two module main frames, the two ends of the X-axis module are respectively arranged on the Y-axis module and the Y-axis sub-frame module, the Z-axis suction module is arranged on the X-axis module, an upper machine position and a swing plate position are arranged at the bottom of the main body, and the Z-axis suction module is used to absorb the material on the upper machine position and transport it to the swing plate position for placement.
[0006] In one embodiment, the upper machine position is provided with a loading tray, and a material ejecting and degumming device for ejecting materials from the loading tray is provided at the bottom of the upper machine position.
[0007] In one embodiment, the Z-axis suction module is provided with a plurality of suction ports, and the positions of the suction ports are adjustable.
[0008] In one embodiment, the side wall of the body is provided with a plurality of observation windows.
[0009] The FPC receiving and placing automatic suction device provided by the embodiment of the present disclosure can achieve the following technical effects:
[0010] By replacing humans with machines, it helps save manpower and material resources. In the process of using automated machinery, FPC overlap is avoided, which helps to ensure production quality, while reducing manpower input and helping to reduce production costs.
[0011] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the main structure of an FPC board receiving and automatic suction and placement device provided in an embodiment of the present application.
[0013] Figure 2 It is a three-dimensional structural schematic diagram of an FPC board automatic suction and placement device provided in an embodiment of the present application.
[0014] Explanation of the reference numerals: 1. Main body; 2. X-axis module; 3. Y-axis module; 4. Y-axis sub-frame module; 5. Z-axis suction module; 6. Upper machine position; 7. Plate placement position; 8. Installed tray; 9. Top material degumming device; 10. Suction port; 11. Observation window. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0016] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0017] The following is combined with Figure 1-2 This application is described in further detail.
[0018] An automatic suction and placement device for collecting FPC boards comprises a main body 1, wherein an X-axis module 2, a Y-axis module 3, a Y-axis sub-frame module 4 and a Z-axis suction module 5 are arranged in the main body 1, two module main frames are arranged opposite to each other in the main body 1, the Y-axis module 3 and the Y-axis sub-frame module 4 are respectively fixed to the two module main frames, the two ends of the X-axis module 2 are respectively arranged on the Y-axis module 3 and the Y-axis sub-frame module 4, the Z-axis suction module 5 is arranged on the X-axis module 2, an upper machine position 6 and a swing plate position 7 are arranged at the bottom of the main body 1, and the Z-axis suction module 5 is used for adsorbing materials from the upper machine position 6 and conveying them to the swing plate position 7 for placement.
[0019] The X-axis module 2, the Y-axis module 3 and the Y-axis sub-frame module 4 use a motor screw to adjust the Z-axis suction module 5 to move along the X-axis direction and the Y-axis direction, so that the Z-axis suction module 5 can reach a specific position. The Z-axis suction module 5 includes a telescopic rod structure so that it can be longitudinally extended, so that the suction cup of the Z-axis suction module 5 can descend and absorb the material.
[0020] In one embodiment, the upper machine position 6 is provided with a loading tray 8, and the tray placement position 7 is provided with an empty tray. In the initial position, the Z-axis suction module 5 is located above the upper machine position 6, and the staff places the loading tray 8 filled with materials on the upper machine position 6, and then starts the Z-axis suction module 5 to absorb the materials and move along the X-axis and Y-axis directions, and transports the materials to the empty tray for tray placement. After the materials in the loading tray 8 are absorbed, the staff replaces another loading tray 8 filled with materials and repeats the above steps. In this way, by realizing the replacement of man and machine, it helps to save manpower and material resources. In the process of using automated machinery, FPC overlap is avoided, which helps to ensure production quality, while reducing manpower input and helping to reduce production costs.
[0021] A material ejecting and degumming device 9 for ejecting the material from the mounting tray 8 is provided at the bottom of the upper machine position 6. The material ejecting and degumming device 9 may specifically be an electric push rod structure, which helps prevent the FPC from failing to be adsorbed by the adsorption port 10 due to the adhesion of the bottom silicone to the mounting tray 8.
[0022] In one embodiment, the Z-axis suction module 5 is provided with a plurality of suction ports 10, the position of the suction ports 10 is adjustable, and there is an offset in position after the material is ejected out of the mounting tray 8 by the ejection and degumming device 9. After the suction ports 10 automatically adjust their positions and absorb the FPC material, the spacing between the suction ports 10 is adjusted so that the spacing between the FPC materials matches the empty tray and the materials are placed in the empty tray for tray arrangement.
[0023] In one embodiment, a plurality of observation windows 11 are provided on the side wall of the body 1 .
[0024] In one embodiment, the main body 1 is provided with a photoelectric detection device for detecting whether there is any shortage of materials in the actual loading tray 8 placed on the upper computer, and cannot be started when there is shortage of materials.
[0025] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automatic FPC board receiving and placing device, comprising a main body, characterized in that: An X-axis module, a Y-axis module, a Y-axis sub-frame module and a Z-axis suction module are provided in the body. Two module main frames are relatively provided in the body. The Y-axis module and the Y-axis sub-frame module are respectively fixed to the two module main frames. The two ends of the X-axis module are respectively provided on the Y-axis module and the Y-axis sub-frame module. The Z-axis suction module is provided on the X-axis module. An upper machine position and a swing plate position are provided at the bottom of the body. The Z-axis suction module is used for adsorbing materials from the upper machine position and conveying them to the swing plate position for placement.
2. The FPC receiving and placing automatic suction device according to claim 1 is characterized in that: The side wall of the body is provided with a plurality of observation windows.