Novel enamelling active pay-off mechanism
By designing a new active wire release mechanism including frame, fixed guide wheel, mobile guide wheel, cylinder, reducer and servo motor in the production of enameled wire, the problem of large land area and inconvenient use of traditional equipment is solved, and the wire is realized Constant speed movement and deformation are minimal, improving product quality.
Patent Information
- Application Number
- CN202323593191.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-27
AI Technical Summary
In the production of enameled wires, how to achieve uniform motion of the wire and reduce deformation is a key issue. The traditional rocker-arm active wire release mechanism covers a large area and is inconvenient to use, making it difficult to effectively control the speed and deformation of the wire.
A new enameled active wire release mechanism including frame, fixed guide wheel, mobile guide wheel, cylinder, reducer, servo motor and encoder was designed. Through the cooperation of cylinder, reducer and servo motor, wire release is realized. Adjust the speed to prevent wires from being drawn.
Effectively adjust the line release speed to prevent wires from being drawn, improve product quality, and the equipment occupies a small area and is easy to use.
Smart Images
Figure CN222312353U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of enameled wire production, and specifically relates to a novel enameled active wire-releasing mechanism. Background Art
[0002] Enameled wire is an important product in the field of electromagnetic wire. It is the main component of transformers and other equipment. In the production of enameled wire, the uniformly moving wire and the deformation of the wire must be controlled. How to make the wire move at a uniform speed and minimize the deformation of the wire has become a top priority in this field. The active pay-off mechanism is an important equipment in the production of enameled wire and plays a key role in the production quality of enameled wire. Therefore, the design and improvement of the active pay-off mechanism has become a consensus in the industry. The previous active pay-off mechanism was a rocker arm type, which occupied a huge area and was inconvenient to use. Utility Model Content
[0003] The utility model aims to provide a novel enameled active wire-releasing mechanism to solve the problems existing in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of enameled active pay-off mechanism, characterized in that it includes a frame, a fixed guide wheel, a movable guide wheel, a cylinder, a reducer, a servo motor, a traction wheel and an encoder; the fixed guide wheel is installed on the left side of the frame, the cylinder body of the cylinder is installed on the frame, the piston rod of the cylinder is downward and connected to a movable block, the movable guide wheel is installed on the movable block, the encoder is connected to the movable guide wheel, the servo motor is connected to the traction wheel through a reducer, and the servo motor and the reducer are installed on the right side of the frame.
[0005] Preferably, a guide shaft is provided on the frame, and the moving block is slidably connected to the guide shaft.
[0006] Preferably, a dust cover is provided on the traction wheel.
[0007] The beneficial effects of the utility model are: through the mechanism, the wire-releasing speed can be effectively adjusted to prevent the wire from being drawn out, and the product quality is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is the front view of the utility model. DETAILED DESCRIPTION
[0009] The specific implementation of the utility model is described in detail below with reference to the accompanying drawings and preferred embodiments.
[0010] like Figure 1As shown, a new type of active enameled wire-releasing mechanism is characterized in that it includes a frame 1, a fixed guide wheel 2, a movable guide wheel 3, a cylinder 4, a reducer 5, a servo motor 6, a traction wheel 7 and an encoder 8; the fixed guide wheel is installed on the left side of the frame, the cylinder body of the cylinder is installed on the frame, the piston rod of the cylinder faces downward and is connected to a moving block, the movable guide wheel is installed on the moving block, the encoder is connected to the movable guide wheel, the servo motor is connected to the traction wheel through a reducer, and the servo motor and the reducer are installed on the right side of the frame. A guide shaft is provided on the frame, and the movable block is slidably connected to the guide shaft. The assembly form is as follows: first, the fixed guide wheel is welded to the left side of the frame, the movable guide wheel is connected to the frame, and then the cylinder is connected to the frame. The reducer is connected to the servo motor and then fixed to the right side of the frame, the traction wheel is connected to the reducer, and finally the encoder is connected to the movable guide wheel of the frame respectively.
[0011] 1. When the active pay-off mechanism is slow, the cylinder contracts, the movable guide wheel moves upward, the encoder rotates clockwise and outputs a gain signal, the servo motor speed increases, and the movable guide wheel moves downward.
[0012] 2 When the active pay-off mechanism runs fast, the cylinder expands, the movable guide wheel moves downward, the encoder rotates counterclockwise and outputs a negative gain signal, the servo motor speed decreases, and the movable guide wheel moves upward.
[0013] Through this mechanism, the wire-releasing speed can be effectively adjusted to prevent the wire from being pulled out and improve the product quality.
[0014] It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications should also be regarded as the protection scope of the utility model.
Claims
1. A new type of enameled active pay-off mechanism, characterized by: It includes a frame, a fixed guide wheel, a movable guide wheel, a cylinder, a reducer, a servo motor, a traction wheel and an encoder; the fixed guide wheel is installed on the left side of the frame, the cylinder body of the cylinder is installed on the frame, the piston rod of the cylinder faces downward and is connected to a movable block, the movable guide wheel is installed on the movable block, the encoder is connected to the movable guide wheel, the servo motor is connected to the traction wheel through the reducer, and the servo motor and the reducer are installed on the right side of the frame.
2. The novel active enameled wire-paying mechanism according to claim 1 is characterized in that: The frame is provided with a guide shaft, and the moving block is slidably connected with the guide shaft.
3. The novel active enameled wire-paying mechanism according to claim 1 is characterized in that: A dust cover is provided on the traction wheel.