Filling device

Abstract

The utility model provides a filling device which comprises a lifting mechanism (1), a filling mechanism (2) and a clamping mechanism (3), the lifting mechanism (1) and the filling mechanism (2) are respectively arranged on a rack, the clamping mechanism (3) is arranged on the lifting mechanism (1), the lifting mechanism (1) works to drive the clamping mechanism (3) to reach a designated position, and the clamping mechanism (3) works to clamp a barrel body or a bottle body to enable the barrel body or the bottle body to be fixed and kept still. And the filling mechanism (2) works to fill barrels or bottles. The device is simple in structure, high in efficiency, small in occupied space and low in cost.

Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to a filling device. Background Art

[0002] Water is the main component of body fluids and an important substance that constitutes cells, tissue fluid, plasma, etc. Water is the medium for all chemical reactions in the body and a platform for the transportation of various nutrients and substances. When drinking water is filled into a bucket, filling equipment is required. Existing filling equipment is large-scale equipment with complex structure, high cost, large space occupation and low efficiency.

[0003] In view of this, a filling device is needed to solve the deficiencies of the prior art. Utility Model Content

[0004] In view of the above-mentioned prior art, the technical problem to be solved by the utility model is to provide a filling device which has a simple structure, high efficiency, small space occupation, low cost and can adapt to different types of barrels or bottles.

[0005] In order to solve the above technical problems, the utility model provides a filling device, which includes a lifting mechanism and a filling mechanism respectively installed on a frame, and a clamping mechanism installed on the lifting mechanism. The lifting mechanism drives the clamping mechanism to reach a specified position, and the clamping mechanism clamps the barrel body or the bottle body to keep it in a fixed position, and the filling mechanism fills the barrel or the bottle.

[0006] A further improvement of the utility model is that the lifting mechanism includes a support seat and an electric slide, the support seat is fixedly mounted on the frame, and the electric slide is fixedly mounted on the support seat.

[0007] A further improvement of the utility model is that the electric slide is driven by a stepping motor.

[0008] A further improvement of the utility model is that the filling mechanism includes a water distribution bag, a main filling passage, and an auxiliary filling passage, the main filling passage is connected to the water distribution bag and the auxiliary filling passage respectively, and the flow of the main filling passage is greater than the flow of the auxiliary filling passage.

[0009] A further improvement of the utility model is that the water distribution bag is an elliptical pipeline.

[0010] A further improvement of the utility model is that the main filling passage includes a main pipeline connected to the water distribution bag, a filling head is provided at the end of the main pipeline, and a first manual diaphragm valve and a first pneumatic diaphragm valve are provided on the main pipeline in sequence from top to bottom.

[0011] A further improvement of the utility model is that a water retaining ring is provided on the filling head.

[0012] A further improvement of the utility model is that the auxiliary filling passage includes a first tee installed on the main pipeline and located between the manual diaphragm valve and the water distribution bag, a second tee installed on the main pipeline and located between the pneumatic diaphragm valve and the filling head, an auxiliary pipeline connected to the first tee and the second tee respectively, and a second manual diaphragm valve and a second pneumatic diaphragm valve installed on the auxiliary pipeline in sequence from top to bottom.

[0013] A further improvement of the utility model is that the clamping mechanism includes a clamping hand, a clamping cylinder, and a cylinder mounting plate, the clamping hand is mounted on the clamping cylinder, and the clamping cylinder is mounted on the cylinder mounting plate.

[0014] A further improvement of the utility model is that the clamping cylinder adopts a 180-degree opening and closing cylinder.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The utility model adopts a lifting mechanism to drive the clamping mechanism to reach the specified position, the clamping mechanism clamps the barrel or bottle body to keep it in a fixed position, and controls the filling mechanism to fill the barrel or bottle. It has a simple structure, high efficiency, small space occupation and low cost;

[0017] 2. The utility model adopts a manual diaphragm valve to adjust the filling water flow, the control system design and PLC program to set and adjust the filling time, and control the filling water volume, so as to realize filling of different types of barrels or bottles. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a three-dimensional structural diagram of the filling mechanism of the utility model;

[0020] Figure 3 yes Figure 2 Schematic diagram of three-dimensional unfolded structure;

[0021] Figure 4 It is a three-dimensional structural diagram of the lifting mechanism and clamping mechanism of the utility model;

[0022] Figure 5 yes Figure 4 Schematic diagram of the three-dimensional unfolded structure.

[0023] The names of the components in the figure are as follows:

[0024] 1—Lifting mechanism;

[0025] 11 - support seat;

[0026] 12—Electric slide;

[0027] 2—Filling mechanism;

[0028] 21—water distribution bag;

[0029] 22—main filling passage;

[0030] 221—main pipeline;

[0031] 222—filling head;

[0032] 223—first manual diaphragm valve;

[0033] 224—first pneumatic diaphragm valve;

[0034] 225—water retaining ring;

[0035] 23—Secondary filling passage;

[0036] 231—First three-way;

[0037] 232—Second three-way;

[0038] 233—secondary pipeline;

[0039] 234—second manual diaphragm valve;

[0040] 235—second pneumatic diaphragm valve;

[0041] 3—Clamping mechanism;

[0042] 31—Pinching of hands;

[0043] 32—clamping cylinder;

[0044] 33—Cylinder mounting plate. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0046] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0047] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0048] like Figures 1 to 5 As shown, a filling device comprises a lifting mechanism 1 fixedly mounted on a frame (not shown in the figure), two groups of filling mechanisms 2, and two groups of clamping mechanisms 3 fixedly mounted on the lifting mechanism 1.

[0049] Specifically, Figures 1 to 5 As shown, the lifting mechanism 1 includes a support base 11 and an electric slide 12. The support base 11 is fixedly mounted on a frame (not shown in the figure), and the electric slide 12 is fixedly mounted on the support base 11. The support base 11 is L-shaped, and the electric slide 12 is provided with a slide, which is driven by a stepper motor.

[0050] Specifically, Figures 1 to 5As shown, the filling mechanism 2 includes a water-dividing bag 21, two groups of main filling passages 22, and two groups of auxiliary filling passages 23. The water-dividing bag 21 is an elliptical pipeline, and the water-dividing bag 21 is fixedly installed on a frame (not shown in the figure). The main filling passage 22 includes a main pipeline 221 connected to the water-dividing bag 21, and a filling head 222 is fixedly installed at the end of the main pipeline 221. A first manual diaphragm valve 223 and a first pneumatic diaphragm valve 224 are fixedly installed on the main pipeline 221 from top to bottom. A water retaining ring 225 is installed on the filling head 222, and the water retaining ring 225 is used to block water and prevent water splashing. The auxiliary filling passage 23 includes a first three-way valve 231 fixedly installed on the main pipeline 221 and located between the first manual diaphragm valve 223 and the water distribution bag 21, a second three-way valve 232 fixedly installed on the main pipeline 221 and located between the first pneumatic diaphragm valve 224 and the filling head 222, a secondary pipeline 233 fixedly connected and communicated with the first three-way valve 231 and the second three-way valve 232, and a second manual diaphragm valve 234 and a second pneumatic diaphragm valve 235 fixedly installed on the secondary pipeline 233 from top to bottom. The diameter of the main pipeline 221 is larger than the diameter of the secondary pipeline 233, so the flow rate of the main pipeline 221 will be greater than the flow rate of the secondary pipeline 233. The first three-way valve 231 is communicated with the main pipeline 221, the water distribution bag 21, and the auxiliary pipeline 233 respectively; the second three-way valve 232 is communicated with the main pipeline 221, the filling head 222, and the auxiliary pipeline 233 respectively. The main filling passage 22 is connected to the water distribution bag 21 and the auxiliary filling passage 23 respectively, and the flow rate of the main filling passage 22 is greater than the flow rate of the auxiliary filling passage 23.

[0051] Specifically, Figures 1 to 5 As shown, the clamping mechanism 3 includes two clamping hands 31, a clamping cylinder 32, and a cylinder mounting plate 33. The clamping hands 31 are fixedly mounted on the clamping cylinder 32, the clamping cylinder 32 is fixedly mounted on the cylinder mounting plate 33, and the cylinder mounting plate 33 is fixedly mounted on the slide of the electric slide 12. The clamping hands 31 are provided with an arc portion that is clamped with the mouth of the barrel or bottle body, the clamping cylinder 32 is a 180-degree opening and closing cylinder, and the cylinder mounting plate 33 is an L-shaped plate.

[0052] The utility model is also provided with a control system and an optical fiber sensor, which is installed below the filling head 222. The control system uses the optical fiber sensor to receive signals and is controlled by a PLC controller. The control system is used to control the operation of the electric slide 12, the first pneumatic diaphragm valve 224, the second pneumatic diaphragm valve 235, and the clamping cylinder 32.

[0053] The working principle of this utility model:

[0054] The control system receives the signal of the optical fiber sensor, controls the lifting mechanism 1 to drive the clamping mechanism 3 to reach the specified position, controls the clamping mechanism 3 to clamp the barrel or bottle body to keep it in a fixed position, and controls the filling mechanism 2 to fill the barrel or bottle.

[0055] Specifically, drinking purified water is transported into the water distribution bag 21 through a water pump and a pipeline. When the sterilized barrel or bottle is below the filling head 222, the optical fiber sensor transmits the optical fiber signal to the control system, and the control system opens the first pneumatic diaphragm valve 224 on the main pipeline 221 to start filling. After a certain period of time, when the water reaches 80% of the barrel or bottle, the first pneumatic diaphragm valve 224 on the main pipeline 221 is closed, and the second pneumatic diaphragm valve 235 on the secondary pipeline 233 is opened until it is full, and then the second pneumatic diaphragm valve 235 on the secondary pipeline 233 is closed, and the filling is completed. The flow rate on the main pipeline 221 is large, so 80% is filled first, and the flow rate on the secondary pipeline 233 is small, so the remaining 20% ​​is filled. The first manual diaphragm valve 223 and the second manual diaphragm valve 234 can manually adjust the filling water flow rate. By setting and adjusting the filling time through the control system design and PLC program, the filling water volume can be controlled to adapt to barrels or bottles of different sizes.

[0056] Beneficial effects of the utility model:

[0057] 1. The utility model adopts a lifting mechanism to drive the clamping mechanism to reach the specified position, the clamping mechanism clamps the barrel or bottle body to keep it in a fixed position, and controls the filling mechanism to fill the barrel or bottle. It has a simple structure, high efficiency, small space occupation and low cost;

[0058] 2. The utility model adopts a manual diaphragm valve to adjust the filling water flow, the control system design and PLC program to set and adjust the filling time, and control the filling water volume, so as to realize filling of different types of barrels or bottles.

[0059] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A filling device, characterized in that: It comprises a lifting mechanism (1) and a filling mechanism (2) respectively mounted on a frame, and a clamping mechanism (3) mounted on the lifting mechanism (1); the lifting mechanism (1) drives the clamping mechanism (3) to reach a specified position, the clamping mechanism (3) clamps the barrel or bottle body to keep it in a fixed position, and the filling mechanism (2) fills the barrel or bottle.

2. The filling device according to claim 1, characterized in that: The lifting mechanism (1) comprises a support seat (11) and an electric slide (12); the support seat (11) is fixedly mounted on a frame, and the electric slide (12) is fixedly mounted on the support seat (11).

3. The filling device according to claim 2, characterized in that: The electric slide (12) is driven by a stepping motor.

4. The filling device according to claim 1, characterized in that: The filling mechanism (2) comprises a water distribution bag (21), a main filling passage (22), and a secondary filling passage (23); the main filling passage (22) is connected to the water distribution bag (21) and the secondary filling passage (23), respectively; and the flow rate of the main filling passage (22) is greater than the flow rate of the secondary filling passage (23).

5. The filling device according to claim 4, characterized in that: The water distribution bag (21) is an elliptical pipeline.

6. The filling device according to claim 4, characterized in that: The main filling passage (22) comprises a main pipeline (221) in communication with the water distribution bag (21); a filling head (222) is provided at the end of the main pipeline (221); and a first manual diaphragm valve (223) and a first pneumatic diaphragm valve (224) are provided on the main pipeline (221) in sequence from top to bottom.

7. The filling device according to claim 6, characterized in that: The filling head (222) is provided with a water retaining ring (225).

8. The filling device according to claim 6, characterized in that: The auxiliary filling passage (23) comprises a first tee (231) installed on the main pipeline (221) and located between the manual diaphragm valve (223) and the water distribution bag (21), a second tee (232) installed on the main pipeline (221) and located between the pneumatic diaphragm valve (224) and the filling head (222), an auxiliary pipeline (233) connected to the first tee (231) and the second tee (232), respectively, and a second manual diaphragm valve (234) and a second pneumatic diaphragm valve (235) installed on the auxiliary pipeline (233) in order from top to bottom.

9. The filling device according to claim 1, characterized in that: The clamping mechanism (3) comprises a clamping hand (31), a clamping cylinder (32), and a cylinder mounting plate (33); the clamping hand (31) is mounted on the clamping cylinder (32), and the clamping cylinder (32) is mounted on the cylinder mounting plate (33).

10. The filling device according to claim 9, characterized in that: The clamping cylinder (32) is a 180-degree opening and closing cylinder.

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