Production device of basalt scales
By designing a basalt scale production device that includes crushing, grinding and vacuuming components, the problems of time-consuming and dust pollution in the prior art are solved, and a more efficient and safe production process is achieved and production costs are reduced.
Patent Information
- Application Number
- CN202421005825.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The additional crushing steps in existing basalt scale production consume time and energy, increase production costs, and may lead to dust contamination, affecting workers' health.
A production device including crushing components, grinding components, furnaces, vacuum machines and vacuum cleaners are designed to crush raw materials through motor drive shafts and triangular blocks, filter particles are screened through filters, grinding rollers are ground particles, and vacuum cleaners are used for exhaust fan. Clean up dust and reduce steps and time.
It improves the efficiency of basalt scale production, reduces the spread of dust and the harm to workers, reduces production costs, and achieves a safer and more efficient production process.
Smart Images

Figure CN222313017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of basalt flake processing devices, in particular to a basalt flake production device. Background Art
[0002] Basalt flakes on the market can replace glass flakes to prepare anti-corrosion materials with better performance. As an emerging high-performance material, basalt flakes have been widely used in construction, industry, environmental protection and other fields in recent years. This material is derived from basalt, an abundant natural volcanic rock, and is processed through advanced production technology. Its main features include high strength, corrosion resistance, wear resistance, good chemical stability and excellent thermal stability, making it an ideal choice for many fields. Basalt flakes have excellent properties of wear resistance, acid resistance, alkali resistance, oil resistance, water resistance and non-penetration. They also have the advantages of radiation protection, infrared resistance, heat preservation, sound absorption, heat insulation, flame retardancy and pollution-free production.
[0003] Basalt flakes are made by crushing natural basalt ore into powder, then melting it in a furnace, and cooling it down to form basalt flakes through the temperature difference. However, in the existing basalt flake production, large pieces of basalt ore are generally crushed into smaller particles before they can be sent to the grinding system for further processing. This additional crushing step not only consumes more time and energy, but may also require additional equipment and manpower investment, thereby increasing production costs. At the same time, crushing the raw materials in advance may also lead to the generation of dust, which has a certain impact on the production environment and the health of workers. For this reason, a basalt flake production device is proposed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a production device for basalt flakes to solve the above technical problems.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A basalt flake production device, comprising a crushing assembly for crushing basalt, a grinding assembly connected to an output end of the crushing assembly, a furnace connected to the output end of the grinding assembly, a flake forming bin connected to the output end of the furnace, a vacuum machine connected to the output end of the flake forming bin, and a flake recovery bin connected to the output end of the vacuum machine;
[0007] The grinding assembly grinds the crushed basalt into powder, the furnace melts the ground basalt into powder, the melted basalt forms scales in the scale forming bin, and the vacuum machine guides the scales into the scale recovery bin.
[0008] Furthermore, the crushing assembly includes a crushing box, a motor is installed on the right side of the crushing box, the output end of the motor is fixedly connected to a rotating shaft, the left end of the rotating shaft passes through the crushing box and is rotatably connected to the inner wall of the crushing box, the outer part of the rotating shaft close to one end of the motor is rotatably connected to the crushing box, a plurality of groups of annularly arranged rotating rods are fixedly connected to the outer surface of the rotating shaft, each of the rotating rods is fixedly connected to a annularly arranged triangular block on the outer surface, and the right end of the triangular block away from the rotating rod is a pointed end; a feeding port is provided on the outer surface of the crushing box, and a sealing cover is clamped on the inner wall of the feeding port.
[0009] Furthermore, a connecting pipe is fixedly connected to the outer surface of the crushing box, the bottom end of the connecting pipe is connected to the input end of the grinding assembly, and a filter screen is installed on the top end of the connecting pipe.
[0010] Furthermore, the grinding assembly includes a grinding box, the inner wall of which is rotatably connected to two grinding rollers; a transmission mechanism is installed on the right side of the grinding box, the transmission mechanism is transmission-connected to the grinding rollers, and the top of the grinding box is connected to the bottom end of the connecting pipe.
[0011] Furthermore, it also includes a dust suction component, which is installed on the left side of the crushing box. The dust suction component includes a dust suction pipe fixedly connected to the outer surface of the crushing box, a dust suction frame is installed on the left end of the dust suction pipe, and an exhaust fan is installed inside the dust suction frame.
[0012] Furthermore, the outer side of the dust suction frame is open, and when in use, a collection bag is sleeved on the outer side of the dust suction frame.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model cooperates with a crushing component, a dust collecting component and a grinding component, and the crushing component can be used to crush the raw materials and screen out raw material particles of suitable sizes. The grinding component will grind the screened particles, and the dust collecting component can extract the debris generated in the process of crushing the raw materials, which not only reduces the time and steps consumed, but also prevents the staff from inhaling dust into the body and causing harm. The production of basalt flakes can be completed through the cooperation of the furnace, the scale forming bin and the scale recovery bin.
[0015] Through the coordination of the motor, rotating shaft, rotating rod, triangular block, filter, dust extraction pipe, grinding roller, transmission mechanism and exhaust fan, the motor can be used to make the triangular block rotate at high speed to pound the raw materials, thereby completing the crushing of the raw materials. At the same time, the exhaust fan will suck out the dust in the crushing process for centralized collection, and the filter can screen out the qualified particles. The transmission mechanism will drive the two grinding rollers to rotate in opposite directions to grind the particles, which reduces the time and steps consumed and can also prevent the dust from being scattered and inhaled by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the grinding assembly of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the pulverizing assembly of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the dust collection component of the utility model;
[0020] In the figure: 1. furnace, 2. grinding assembly, 201. grinding box, 202. grinding rod, 203. transmission mechanism, 3. crushing assembly, 301. crushing box, 302. motor, 303. rotating shaft, 304. rotating rod, 305. triangular block, 306. connecting pipe, 307. filter tube, 308. feeding port, 309. sealing cover, 4. dust suction assembly, 401. dust suction pipe, 402. dust suction frame, 403 exhaust fan, 5. scale forming bin, 6. vacuum machine, 7. scale recovery bin. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0025] like Figure 1-4 As shown, a basalt flake production device includes a crushing assembly 3 for crushing basalt, a grinding assembly 2 connected to the output end of the crushing assembly 3, a furnace 1 connected to the output end of the grinding assembly 2, a flake forming bin 5 connected to the output end of the furnace, a vacuum machine 6 connected to the output end of the flake forming bin 5, and a flake recovery bin 7 connected to the output end of the vacuum machine 6;
[0026] The grinding assembly 2 grinds the crushed basalt into powder, the furnace 1 melts the ground basalt into powder, the melted basalt forms scales in the scale forming bin 5, and the vacuum machine 6 guides the scales into the scale recovery bin 7.
[0027] Specifically, as shown in the figure, the crushing assembly 3 includes a crushing box 301, a motor 302 is installed on the right side of the crushing box 301, and a rotating shaft 303 is fixedly connected to the output end of the motor 302. The left end of the rotating shaft 303 penetrates the crushing box 301 and is rotatably connected to the inner wall of the crushing box 301. The outer part of the rotating shaft 303 close to the end of the motor 302 is rotatably connected to the crushing box 301. The outer surface of the rotating shaft 303 is fixedly connected to a plurality of groups of annularly arranged rotating rods 304, and the outer surface of each of the rotating rods 304 is fixedly connected to annularly arranged triangular blocks 305, and the right end of the triangular block 305 away from the rotating rod 304 is a pointed end; the outer surface of the crushing box 301 is provided with a feeding port 308, and the inner wall of the feeding port 308 is clamped with a sealing cover 309.
[0028] Specifically, as shown in the figure, a connecting pipe 306 is fixedly connected to the outer surface of the crushing box 301 , the bottom end of the connecting pipe 306 is connected to the input end of the grinding assembly 2 , and a filter screen 307 is installed on the top end of the connecting pipe 306 .
[0029] Specifically, as shown in the figure, the grinding assembly 2 includes a grinding box 201, and the inner wall of the grinding box 201 is rotatably connected to two grinding rollers 202; a transmission mechanism 203 is installed on the right side of the grinding box 201, and the transmission mechanism 203 is transmission-connected to the grinding rollers 202, and the top of the grinding box 201 is connected to the bottom end of the connecting pipe 306.
[0030] Specifically, as shown in the figure, it also includes a dust suction component 4, which is installed on the left side of the crushing box 301. The dust suction component 4 includes a dust suction pipe 401 fixedly connected to the outer surface of the crushing box 301, and a dust suction frame 402 is installed at the left end of the dust suction pipe 401. An exhaust fan 403 is installed inside the dust suction frame 402.
[0031] Specifically, as shown in the figure, the outer side of the dust suction frame 402 is open, and when in use, a collection bag is set on the outer side of the dust suction frame 402.
[0032] Specifically, the specific implementation principle of the utility model is:
[0033] When in use, a collection bag is first placed outside the fixing frame 402, and the exhaust fan 403 is started to work; when collecting dust, the exhaust fan 403 will suck the dust inside the crushing box 301 into the collection bag, thereby preventing the dust from spreading and being inhaled by the staff, and facilitating cleaning;
[0034] Then, the feed port 308 can be used to conveniently add raw materials and throw them into the crushing box 301. At the same time, the sealing cover 309 can seal the feed port 308 to prevent dust from being dispersed into the air during the crushing process.
[0035] The motor 302 is started, and the outer portion of the rotating shaft 303 near one end of the motor 302 is rotatably connected to the crushing box 301 to ensure that the motor 302 drives the rotating shaft 303 to rotate;
[0036] The motor 302 drives the rotating shaft 303 to rotate, and the rotating shaft 303 drives the rotating rod 304 and the triangular block 305 to rotate at high speed. When the triangular block 305 rotates at high speed, it will contact the raw material. During the high-speed rotation of the triangular block 305, the raw material will be crushed and evenly crushed into particles. At the same time, the dust generated by the crushing will be sucked out from the dust extraction pipe 401 by the exhaust fan 403;
[0037] The crushed raw material will be filtered by the filter 307 and then fall between the two grinding rollers 202, and then the transmission mechanism 203 will be started to work; the transmission mechanism 203 is composed of a motor and three gears. When the motor is working, it will drive one gear to rotate, and the other two gears will rotate in opposite directions. The two grinding rollers 202 will rotate in opposite directions to grind the raw material particles, and the grinding of the crushed raw material is completed; the filter 307 is located at the top of the connecting pipe 306, which can prevent the crushed raw material from falling into the connecting pipe 306. At the same time, the filter 307 can screen out the qualified principle particles for grinding;
[0038] The ground raw materials enter the furnace 1 through the connecting pipe 306; the furnace 1 can melt the raw materials and transport them to the inside of the scale forming bin 5 to form scales. At the same time, the vacuum machine 6 on the outer surface will guide the scales to the inside of the scale recovery bin 7 when working, thereby completing the production of basalt scales.
[0039] The utility model cooperates with a crushing component, a dust collecting component and a grinding component, and the crushing component can be used to crush the raw materials and screen out raw material particles of suitable sizes. The grinding component will grind the screened particles, and the dust collecting component can extract the debris generated in the process of crushing the raw materials, which not only reduces the time and steps consumed, but also prevents the staff from inhaling dust into the body and causing harm. The production of basalt flakes can be completed through the cooperation of the furnace, the scale forming bin and the scale recovery bin.
[0040] Through the coordination of the motor, rotating shaft, rotating rod, triangular block, filter, dust extraction pipe, grinding roller, transmission mechanism and exhaust fan, the motor can be used to make the triangular block rotate at high speed to pound the raw materials, thereby completing the crushing of the raw materials. At the same time, the exhaust fan will suck out the dust in the crushing process for centralized collection, and the filter can screen out the qualified particles. The transmission mechanism will drive the two grinding rollers to rotate in opposite directions to grind the particles, which reduces the time and steps consumed and can also prevent the dust from being scattered and inhaled by the staff.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A basalt flake production device, characterized in that: The invention comprises a crushing assembly (3) for crushing basalt, a grinding assembly (2) connected to the output end of the crushing assembly (3), a furnace (1) connected to the output end of the grinding assembly (2), a flake forming bin (5) connected to the output end of the furnace (1), a vacuum machine (6) connected to the output end of the flake forming bin (5), and a flake recovery bin (7) connected to the output end of the vacuum machine (6); The grinding assembly (2) grinds the crushed basalt into powder, the furnace (1) melts the ground basalt into powder, the melted basalt forms scales in the scale forming bin (5), and the vacuum machine (6) guides the scales into the scale recovery bin (7).
2. A basalt flake production device according to claim 1, characterized in that: The crushing assembly (3) comprises a crushing box (301), a motor (302) is installed on the right side of the crushing box (301), a rotating shaft (303) is fixedly connected to the output end of the motor (302), the left end of the rotating shaft (303) passes through the crushing box (301) and is rotatably connected to the inner wall of the crushing box (301), the outer part of the rotating shaft (303) close to one end of the motor (302) is rotatably connected to the crushing box (301), the outer surface of the rotating shaft (303) is fixedly connected to a plurality of groups of rotating rods (304) arranged in an annular manner, the outer surface of each rotating rod (304) is fixedly connected to a triangular block (305) arranged in an annular manner, and the right end of the triangular block (305) away from the rotating rod (304) is a pointed end; the outer surface of the crushing box (301) is provided with a feeding port (308), and the inner wall of the feeding port (308) is clamped with a sealing cover (309).
3. A basalt flake production device according to claim 2, characterized in that: The outer surface of the crushing box (301) is fixedly connected with a connecting pipe (306), the bottom end of the connecting pipe (306) is connected with the input end of the grinding assembly (2), and the top end of the connecting pipe (306) is installed with a filter screen (307).
4. A basalt flake production device according to claim 3, characterized in that: The grinding assembly (2) comprises a grinding box (201), the inner wall of which is rotatably connected to two grinding rollers (202); a transmission mechanism (203) is installed on the right side of the grinding box (201), the transmission mechanism (203) is in transmission connection with the grinding rollers (202), and the top of the grinding box (201) is connected to the bottom end of the connecting pipe (306).
5. A basalt flake production device according to claim 4, characterized in that: The invention also comprises a dust suction component (4), the dust suction component (4) being installed on the left side of the crushing box (301), the dust suction component (4) comprising a dust suction pipe (401) fixedly connected to the outer surface of the crushing box (301), a dust suction frame (402) being installed at the left end of the dust suction pipe (401), and an exhaust fan (403) being installed inside the dust suction frame (402).
6. A basalt flake production device according to claim 5, characterized in that: The outer side of the dust suction frame (402) is open, and when in use, a collection bag is sleeved on the outer side of the dust suction frame (402).