Generator set with waste treatment function

By introducing waste filtration and diversion components and deep filtration components into the generator set, the two-way diversion of oil and catalytic oxidation purification are achieved, which solves the oil leakage problem caused by the long-term operation of the generator set, and improves the overall performance and resource utilization.

CN222313081UActive Publication Date: 2025-01-07SICHUAN RONGJIN NEW ENERGY POWER EQUIP CO LTD
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Patent Information

Application Number
CN202420536262.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-01-07
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

During long-term operation, the existing generator sets have caused oil leakage due to multiple internal oil circulations, which leads to oil damage and reduced performance.

Method used

A generator set with waste treatment function was designed, including the generator set body, waste filtering and diversion assembly and waste depth filtration assembly. The oil purification performance is improved through bidirectional shunt filtration and catalytic oxidation treatment, and the oil purification performance is improved through disassembly doors and control screens. Repair and observation.

Benefits of technology

It effectively solves the oil leakage problem, improves the performance and resource utilization of the generator set, and extends the life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222313081U_ABST
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Abstract

The utility model relates to the field of generator sets, in particular to a generator set with a waste treatment function. The technical problems that in the using process of an existing generator set, due to long-time operation, oil in the generator set circulates many times, pipelines are damaged, oil leakage is caused, resources of the generator set are prone to being damaged, and the overall using performance is reduced are solved. According to the technical scheme, the generator set with the waste treatment function comprises a generator set body, a waste filtering and shunting assembly, a waste deep filtering assembly and a detachable door; according to the difference of oil leakage conditions caused by repeated circulation of internal oil and pipeline damage in the prior art, the generator set body is connected with the waste deep filtering assembly, so that the oil running for a long time in the generator set body directly enters the deep filtering box to be filtered, and then is subjected to bidirectional split-flow filtering through the waste filtering split-flow assembly; therefore, the purification performance of the waste oil liquid is improved.
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Description

Technical Field

[0001] The utility model relates to the field of generator sets, in particular to a generator set with a waste treatment function. Background Art

[0002] A generator set refers to a mechanical device that converts mechanical energy into electrical energy. It is driven by a turbine, steam turbine, diesel engine or other power machinery, and converts the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and transmits it to the generator, which then converts it into electrical energy. Generator sets for waste materials such as scrap cars and scrap household appliances are usually recycled and reused by professional recycling companies to maximize the utilization of resources and reduce environmental pollution. Existing generator sets, during use, due to long-term operation, cause their internal oil to circulate multiple times, damage the pipeline and cause oil leakage, make their resources easy to damage, and reduce the overall performance; so we propose a generator set with waste disposal function to solve the above problems. Utility Model Content

[0003] In order to overcome the problem that the existing generator sets, during use, due to long-term operation, the internal oil circulates multiple times, damaging the pipeline and causing oil leakage, making the resources easy to be damaged and reducing the overall performance.

[0004] The technical solution of the utility model is: a generator set with a waste treatment function, including a generator set body, a waste filter diversion component, a waste depth filter component and a disassembly door; the generator set body is provided with a disassembly door for disassembly, maintenance and internal observation, the bottom of the generator set body is provided with a waste depth filter component for carrying waste liquid filtration, and both ends of the waste depth filter component are provided with waste filter diversion components for diversion filtration treatment.

[0005] Preferably, after bidirectional shunting and filtration through the waste filter shunt assembly, it circulates back to the generator set body to improve the waste oil purification performance. Different filter membranes and filter screens are pre-installed in sequence through the plug-in holes. As the oil enters the deep filter box, the cross frame passes through the sealing plate and is driven by the sliding module to slide along the slide groove, driving multiple groups of folding frames to fold and press each other through the rotating shaft, so that the oil gradually penetrates and descends, and its waste gradually remains in the top layer, forming an oil-water separation and oil sludge separation state. The oil is gradually pushed into the waste filter shunt assembly, and its catalytic oxidation module releases the catalyst in sequence. As the oil flows, it enters the shunt channel for secondary purification treatment, thereby improving the overall performance.

[0006] Preferably, a protective cover is provided on the top of the generator set body, heat dissipation plates are provided on both sides of the generator set body, a control screen is provided on the side of the generator set body away from the disassembly door, and a maintenance end is provided on one side of the control screen. The disassembly door can be used to disassemble, maintain and observe the interior.

[0007] Preferably, the waste filter and diversion assembly includes a filter and diversion box, a protective cover, a delivery pipe, a docking cover, a pressure pump, a filter element, a catalytic oxidation module and a diversion channel. A delivery pipe is provided at the upper end of the filter and diversion box, a control pressure pump is provided on one side of the delivery pipe, and a docking cover connected to the generator set body is provided at the upper end of the delivery pipe. According to the transmission requirements, only the pressure pump needs to suck through the delivery pipe into the docking cover generator set body to improve the rapid transportation performance.

[0008] Preferably, a filter element is arranged in a horizontal linear arrangement in the middle of the filter diversion box, a catalytic oxidation module is provided between two groups of filter elements, a diversion channel is provided between the catalytic oxidation module and the filter element, and a protective cover for protecting the filter element is provided on the filter diversion box. The oil is pushed gradually into the waste filter diversion assembly, and the catalytic oxidation module releases the catalyst in turn, and enters the diversion channel for secondary purification treatment as the oil flows.

[0009] Preferably, the waste deep filtration assembly includes an impurity collection box, a shock-absorbing bracket, a deep filtration box, disassembly bolts, a sliding module, a filter plate, a cross frame, a folding frame and a rotating shaft. The bottom center of the deep filtration box is provided with an impurity collection box, and the lower end of the deep filtration box is provided with shock-absorbing brackets all around. The cross frame passes through the sealing plate and is driven by the sliding module to slide along the slide groove, driving multiple groups of folding frames to fold and press each other through the rotating shaft.

[0010] Preferably, both sides of the deep filter box are provided with slide grooves, and sealing plates are provided at the slide grooves. The cross frame passes through the sealing plates and is driven by the sliding module to slide along the slide grooves. Both sides of the cross frame are provided with multiple groups of folding frames connected end to end along the edges, and a rotating shaft is provided between the two groups of folding frames. Plug holes are opened along the edges of the folding frames, and different filter membranes and filter nets are installed in sequence through the plug holes in advance.

[0011] Preferably, disassembly bolts are provided around the bottom of the impurity removal collection box, and a filter plate is provided between the impurity removal collection box and the depth filter box. The filter plate is evenly provided with filter holes. As the flow rate varies, a portion of the solution impurities pass through the filter plate and enter the impurity removal collection box.

[0012] Beneficial effects of the utility model:

[0013] 1. Different from the previous practice of multiple circulations of internal oil, which damages pipelines and causes oil leakage, the generator set body is connected to the waste deep filter component, so that the oil that has been running for a long time inside it can directly enter the deep filter box for filtration, and then pass through the waste filter diversion component for two-way diversion filtration and circulation back to the generator set body to improve the waste oil purification performance. Different filter membranes and filter nets are pre-installed in sequence through the plug holes. As the oil enters the deep filter box, the cross frame passes through the sealing plate and is driven by the sliding module to slide along the slide groove, driving multiple groups of folding frames to fold and press each other through the rotating shaft, and synchronously make the oil gradually penetrate and descend, and its waste gradually remains on the top layer, forming an oil-water separation and oil sludge separation state. The oil is pushed gradually into the waste filter diversion component, and its catalytic oxidation module releases the catalyst in sequence. As the oil flows, it enters the diversion channel for secondary purification treatment to improve the overall performance.

[0014] 2. According to the transmission requirements, only the pressure pump is needed to suck through the delivery pipe into the docking cover generator set body to improve the rapid delivery performance. After a period of time, the impurity collection box can be disassembled and cleaned by removing the bolts. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the waste filter diversion component of the utility model;

[0017] Figure 3 It is a schematic diagram of the waste depth filtration assembly of the utility model;

[0018] Figure 4 It is a schematic diagram of a folding frame of the utility model.

[0019] Explanation of the reference numerals: 1. Generator body; 2. Waste filter diversion assembly; 3. Waste depth filter assembly; 4. Disassembly door; 101. Heat sink; 102. Protective cover; 103. Control panel; 104. Inspection end; 201. Filter diversion box; 202. Protective cover; 203. Delivery pipe; 204. Docking cover; 205. Pressure pump; 206. Filter element; 207. Catalytic oxidation module; 208. Diversion channel; 301. Debris collection box; 302. Shock-absorbing bracket; 303. Depth filter box; 304. Disassembly bolt; 305. Slide; 306. Sliding module; 307. Filter plate; 308. Filter hole; 309. Horizontal frame; 310. Folding frame; 311. Rotating shaft; 312. Plug hole. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-2 The utility model provides an embodiment: a generator set with a waste treatment function, including a generator set body 1, a waste filter diversion component 2, a waste depth filter component 3 and a disassembly door 4; the generator set body 1 is provided with a disassembly door 4 for disassembly, maintenance and internal observation, the bottom of the generator set body 1 is provided with a waste depth filter component 3 for carrying waste liquid filtration, and both ends of the waste depth filter component 3 are provided with a waste filter diversion component 2 for diversion and filtration treatment.

[0022] See also Figure 2-4 In this embodiment, a protective cover plate 102 is provided on the top of the generator set body 1, and heat dissipation plates 101 are provided on both sides of the generator set body 1. A control screen 103 is provided on the side of the generator set body 1 away from the disassembly door 4, and a maintenance end 104 is provided on one side of the control screen 103. The disassembly door 4 can be used to disassemble, repair and observe the interior. The waste filter and diversion assembly 2 includes a filter and diversion box 201, a protective cover 202, a delivery pipe 203, a docking cover 204, a pressure pump 205, a filter element 206, a catalytic oxidation module 207 and a diversion channel 208. A delivery pipe 203 is provided on the upper end of the filter and diversion box 201, and a control pressure pump 205 is provided on one side of the delivery pipe 203. A docking cover 204 connected to the generator set body 1 is provided on the upper end of the delivery pipe 203. According to the transmission requirements, only the pressure pump 205 needs to be sucked through the delivery pipe 203 into the docking cover 204 of the generator set body 1 to improve the rapid transportation performance.

[0023] See also Figure 3-4 In this embodiment, a filter element 206 is arranged in a horizontal linear arrangement in the middle of the filter diversion box 201, a catalytic oxidation module 207 is arranged between the two groups of filter elements 206, a diversion channel 208 is arranged between the catalytic oxidation module 207 and the filter element 206, and a protective cover 202 for protecting the filter element 206 is provided on the filter diversion box 201. The oil gradually enters the waste filter diversion component 2 due to the push, and the catalytic oxidation module 207 releases the catalyst in turn, and enters the diversion channel 208 for secondary purification as the oil flows, and the waste deep The depth filtering assembly 3 includes a debris collection box 301, a shock absorbing bracket 302, a depth filtering box 303, a disassembly bolt 304, a sliding module 306, a filter plate 307, a cross frame 309, a folding frame 310 and a rotating shaft 311. The bottom center of the depth filtering box 303 is provided with a debris collection box 301, and the lower end of the depth filtering box 303 is provided with shock absorbing brackets 302 all around. The cross frame 309 passes through the sealing plate and is driven by the sliding module 306 to slide along the slide groove 305, thereby driving multiple groups of folding frames 310 to fold and press each other through the rotating shaft 311.

[0024] See also Figure 4In the present embodiment, both sides of the depth filter box 303 are provided with slide grooves 305, and sealing plates are provided at the slide grooves 305. The cross frame 309 passes through the sealing plates and is driven by the sliding module 306 to slide along the slide grooves 305. Both sides of the cross frame 309 are provided with multiple groups of folding frames 310 folded end to end along the edge, and a rotating shaft 311 is provided between the two groups of folding frames 310. The folding frames 310 are provided with plug holes 312 along the edge, and different filter membranes and filter screens are pre-installed in sequence through the plug holes 312. Disassembly bolts 304 are provided around the bottom of the impurity removal collection box 301. A filter plate 307 is provided between the impurity removal collection box 301 and the depth filter box 303. The filter plate 307 is evenly provided with filter holes 308. As the flow rate is different, a part of the solution impurities pass through the filter plate 307 and enter the impurity removal collection box 301.

[0025] During operation, different filter membranes and filter screens are pre-installed in sequence through the plug holes 312. As the oil enters the depth filter box 303, the cross frame 309 passes through the sealing plate and is driven by the sliding module 306 to slide along the slide groove 305, driving multiple groups of folding frames 310 to fold and press each other through the rotating shaft 311, so that the oil gradually penetrates and descends, and its waste gradually remains in the uppermost layer, forming an oil-water separation and oil-sludge separation state. The oil is pushed gradually into the waste filter diversion component 2, and its catalytic oxidation module 207 releases the catalyst in sequence. As the oil flows into the diversion channel 208, only the pressure pump 205 is needed to suck through the delivery pipe 203 into the docking cover 204 generator set body 1.

[0026] Through the above steps, after bidirectional shunting and filtering through the waste filter diversion component 2, it circulates back to the generator set body 1 to improve the waste oil purification performance. Different filter membranes and filter screens are installed in sequence through the plug hole 312 in advance. As the oil enters the depth filter box 303, the cross frame 309 passes through the sealing plate and is driven by the sliding module 306 to slide along the slide groove 305, driving multiple groups of folding frames 310 to fold and press each other through the rotating shaft 311, and simultaneously making the oil gradually penetrate and descend, and its waste gradually remains in the uppermost layer, forming an oil-water separation and oil sludge separation state. The oil is gradually pushed into the waste filter diversion component 2, and its catalytic oxidation module 207 releases the catalyst in sequence. As the oil flows, it enters the diversion channel 208 for secondary purification treatment, thereby improving the overall performance.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A generator set with a waste treatment function, comprising a generator set body (1); characterized in that: It also includes a waste filter diversion component (2), a waste depth filter component (3) and a disassembly door (4); the generator set body (1) is provided with a disassembly door (4) for disassembly, maintenance and internal observation; the bottom of the generator set body (1) is provided with a waste depth filter component (3) for carrying waste liquid filtration; both ends of the waste depth filter component (3) are provided with waste filter diversion components (2) for diversion filtration treatment.

2. A generator set with waste treatment function according to claim 1, characterized in that: A protective cover plate (102) is provided on the top of the generator set body (1), heat dissipation plates (101) are provided on both sides of the generator set body (1), a control screen (103) is provided on the side of the generator set body (1) away from the disassembly door (4), and an inspection end (104) is provided on one side of the control screen (103).

3. A generator set with waste treatment function according to claim 1, characterized in that: The waste filter diversion assembly (2) comprises a filter diversion box (201), a protective sleeve (202), a delivery pipe (203), a docking cover (204), a pressure pump (205), a filter element (206), a catalytic oxidation module (207) and a diversion channel (208); the delivery pipe (203) is provided at the upper end of the filter diversion box (201); a control pressure pump (205) is provided on one side of the delivery pipe (203); and a docking cover (204) connected to a generator set body (1) is provided at the upper end of the delivery pipe (203).

4. A generator set with waste treatment function according to claim 3, characterized in that: Filter cores (206) are arranged in a horizontal linear arrangement in the middle of the filter diversion box (201), a catalytic oxidation module (207) is provided between two groups of filter cores (206), a diversion channel (208) is provided between the catalytic oxidation module (207) and the filter cores (206), and a protective cover (202) for protecting the filter cores (206) is provided on the filter diversion box (201).

5. A generator set with waste treatment function according to claim 1, characterized in that: The waste depth filter assembly (3) comprises a debris collection box (301), a shock-absorbing bracket (302), a depth filter box (303), a disassembly bolt (304), a sliding module (306), a filter plate (307), a horizontal frame (309), a folding frame (310) and a rotating shaft (311). The center of the bottom of the depth filter box (303) is provided with the debris collection box (301), and the lower end of the depth filter box (303) is surrounded by shock-absorbing brackets (302).

6. A generator set with waste treatment function according to claim 5, characterized in that: Both sides of the depth filter box (303) are provided with a slide groove (305), a sealing plate is provided at the slide groove (305), a cross frame (309) passes through the sealing plate and is driven by a sliding module (306) to slide along the slide groove (305), and both sides of the cross frame (309) are provided with a plurality of groups of folding frames (310) folded end to end along the edge, a rotating shaft (311) is provided between two groups of folding frames (310), and a plug-in hole (312) is provided along the edge of the folding frame (310).

7. A generator set with waste treatment function according to claim 5, characterized in that: Disassembly bolts (304) are provided around the bottom of the impurity removal collection box (301), a filter plate (307) is provided between the impurity removal collection box (301) and the depth filter box (303), and filter holes (308) are evenly distributed on the filter plate (307).