Nickel alloy metal casting equipment

By designing nickel alloy metal casting equipment with multi-angle adjustment and recycling, the problem that existing equipment cannot efficiently handle complex shapes and multi-angle castings is solved, and the high hardness and wear resistance of nickel alloy castings are achieved, and the high hardness and wear resistance of nickel alloy castings are avoided. Tissue stress and deformation caused by rapid cooling.

CN222313217UActive Publication Date: 2025-01-07SHENYANG JIALI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422521498.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-01-07
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing nickel alloy metal casting equipment cannot perform efficient multi-mechanism processing, and the tempering function is single, which cannot meet the efficient processing needs of complex shapes and multi-angle castings.

Method used

A nickel alloy metal casting equipment is designed, including a box, cover plate, electrically controlled box, side plate, bracket, height adjustment mechanism, movable connection mechanism, metal limit mechanism, heating and insulation mechanism and cooling chamber, which are realized through these components. Multi-angle adjustment, heating, insulation and cooling of casting parts ensures high hardness and wear resistance, while achieving the recycling of coolant.

Benefits of technology

Achieve multi-angle and efficient treatment of nickel alloy castings, reduce quenching stress, improve the toughness and wear resistance of the workpiece, and ensure the cooling effect through recycling coolant, avoiding the tissue stress caused by rapid cooling and Deformation.

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Abstract

The utility model belongs to the technical field of metal casting, and particularly relates to nickel alloy metal casting equipment which comprises a box body, a cover plate is rotatably connected to the outer wall of one side of the box body, an electric control box is fixedly connected to the outer wall of one end of the box body, side plates are fixedly connected to the two ends of the inner wall of the box body, and supports are arranged on the outer walls of the side plates. A height adjusting mechanism is arranged between the support and the side plates, a frame is arranged between the two ends of the support, and a movable connecting mechanism is arranged between the frame and the support. The metal casting parts can be limited and fixed by arranging the metal limiting mechanisms in the frame, and the frame and the metal casting parts can have the height adjusting capacity by arranging the height adjusting mechanisms between the supports and the side plates. And the heating and heat preservation mechanism arranged at the top in the box body can be used for heating and heat preservation treatment of the casting part, so that high hardness and wear resistance after quenching are guaranteed, and meanwhile, the quenching stress is reduced through heating.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal casting, in particular to a nickel alloy metal casting device. Background Art

[0002] Nickel alloy is an alloy composed of nickel and other elements. Monel alloy containing about 30% copper produced around 1905 is an earlier nickel alloy. Nickel has good mechanical, physical and chemical properties. Adding appropriate elements can improve its oxidation resistance, corrosion resistance, high temperature strength and improve certain physical properties. Nickel alloy can be used as electronic tube materials, precision alloys (magnetic alloys, precision resistance alloys, electric heating alloys, etc.), nickel-based high-temperature alloys, nickel-based corrosion-resistant alloys and shape memory alloys. Nickel alloys are widely used in energy development, chemical industry, electronics, navigation, aviation and aerospace. Castings are castings in which liquid metal is poured into a casting cavity with a shape and size that matches the part, and then cooled and solidified to obtain a blank or part.

[0003] For example, the utility model patent with patent number 2023228396502 discloses a low-temperature tempering device for aluminum alloy metal casting products. By setting a supporting mechanism, when the utility model is moved to a specified position to temper the casting, the device can be supported by the supporting mechanism to improve its stability during use. By setting a flipping mechanism, the angle of the casting to be tempered can be adjusted to improve the tempering efficiency of the device for the casting. However, the tempering function is single and the casting cannot be tempered with high-efficiency multi-mechanism processing. In view of this, a nickel alloy metal casting device is proposed. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a nickel alloy metal casting device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A nickel alloy metal casting device comprises a box body, wherein a cover plate is rotatably connected to the outer wall of one side of the box body, an electric control box is fixedly connected to the outer wall of one end of the box body, side panels are fixedly connected to both ends of the inner wall of the box body, a bracket is arranged on the outer wall of the side panel, a height adjustment mechanism is arranged between the bracket and the side panel, a frame is arranged between the two ends of the bracket, a movable connection mechanism is arranged between the frame and the bracket, a metal limiting mechanism is arranged on the inner wall of the frame, a heating and heat preservation mechanism is arranged on the top of the inner wall of the box body, and a cooling bin is arranged on the bottom of the inner wall of the box body.

[0007] Preferably, the height adjustment mechanism includes a first slider and a first motor, a first slide groove is opened on the outer wall of the side panel, the first slider and the first slide groove are slidably connected, the first slider is threadedly connected with a threaded screw, the top of the threaded screw and the first motor are fixedly connected, the first motor and the box are fixedly connected, and the first slider and the bracket are fixedly connected.

[0008] Preferably, the movable connection mechanism includes a second motor and a spring, the inner wall of the bracket is rotatably connected to a movable block, the second motor and the movable block are fixedly connected, a connecting plate is provided at one end of the movable block, the connecting plate is fixedly connected to the second motor, and both ends of the spring are respectively fixedly connected to the connecting plate and the frame.

[0009] Preferably, a plurality of vibration motors are fixedly connected to the outer wall of the top of the frame.

[0010] Preferably, the metal limiting mechanism includes a limiting plate and a third motor, the third motor is fixedly connected to one side of the outer wall of one end of the frame, second sliding grooves are opened on both sides of the inner wall of the frame, and second sliders are slidably connected to both ends of the inner wall of the second sliding groove, the third motor is fixedly connected to a bidirectional threaded screw, the bidirectional threaded screw and the second slider can be threadably connected, and the two sides of the limiting plate are respectively fixedly connected to the second slider.

[0011] Preferably, the heating and heat preservation mechanism includes a heating box and a sealing plate. The heating box is fixedly connected to the top of the inner wall of the box. A plurality of heating tubes are fixedly connected to the inner wall of the heating box. The heating tubes are electrically connected to the electrical control box. Both ends of the sealing plate are fixedly connected to the bracket respectively.

[0012] Preferably, the outer walls of the box body and the bottom box are provided with a liquid leakage groove, the inner wall of the liquid leakage groove is fixedly connected to the first filter plate, the inner wall of the bottom box is fixedly connected to the second filter plate, a liquid suction pump is arranged at the bottom of the second filter plate, the liquid suction pump is fixedly connected to a liquid guide tube, the other end of the liquid guide tube is fixedly connected to the cooling bin, and a drainage pipe is fixedly connected to the outer wall of one end of the bottom box.

[0013] The beneficial effects of the utility model are:

[0014] 1. By setting a metal limit mechanism in the frame, the metal casting can be limited and fixed. By setting a height adjustment mechanism between the bracket and the side plate, the frame and its metal casting can have height adjustment ability. By setting a heating and insulation mechanism on the top of the box, the casting can be heated and insulated, so as to ensure high hardness and wear resistance after quenching. At the same time, the quenching stress can be reduced by heating, the toughness of the workpiece can be improved, and the workpiece can be kept warm for a period of time to ensure that the internal structure of the workpiece is fully transformed. By setting a cooling chamber in the box, the casting can be cooled to room temperature to avoid tissue stress and deformation caused by rapid cooling.

[0015] 2. By setting up leakage grooves on the outer walls of the box body and the bottom box, the coolant can be introduced into the bottom box after being filtered through the first filter plate. By setting up a second filter plate in the bottom box, the coolant can be further filtered. By setting up a liquid pump and a liquid guide pipe, the treated coolant can be reintroduced into the cooling bin to achieve the purpose of recycling and ensure the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of a nickel alloy metal casting equipment proposed by the utility model;

[0017] Figure 2 This is a schematic cross-sectional structure diagram of a nickel alloy metal casting device proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the internal main structure of a nickel alloy metal casting equipment proposed by the utility model;

[0019] Figure 4 for Figure 3 A is an enlarged schematic diagram of the structure.

[0020] In the figure: 1 box body, 2 cover plate, 3 bottom box, 4 drain pipe, 5 electric control box, 6 heating pipe, 7 heating box, 8 first filter plate, 9 leakage groove, 10 second filter plate, 11 suction pump, 12 liquid guide tube, 13 first slide groove, 14 first motor, 15 threaded screw, 16 side plate, 17 first slider, 18 second motor, 19 connecting plate, 20 spring, 21 frame, 22 sealing plate, 23 vibration motor, 24 third motor, 25 movable block, 26 bracket, 27 second slider, 28 bidirectional threaded screw, 29 second slide groove, 30 limit plate, 31 cooling bin. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4A nickel alloy metal casting device comprises a box body 1, a cover plate 2 is rotatably connected to the outer wall of one side of the box body 1, an electric control box 5 is fixedly connected to the outer wall of one end of the box body 1, side panels 16 are fixedly connected to both ends of the inner wall of the box body 1, a bracket 26 is arranged on the outer wall of the side panel 16, a height adjustment mechanism is arranged between the bracket 26 and the side panel 16, a frame 21 is arranged between the two ends of the bracket 26, a movable connection mechanism is arranged between the frame 21 and the bracket 26, a metal limiting mechanism is arranged on the inner wall of the frame 21, a heating and heat preservation mechanism is arranged on the top of the inner wall of the box body 1, a cooling bin is arranged on the bottom of the inner wall of the box body 1, and a metal limiting mechanism is arranged in the frame 21 The structure can limit and fix the metal casting. By setting a height adjustment mechanism between the bracket 26 and the side plate 16, the frame 21 and its metal casting can have height adjustment capability. By setting a heating and heat preservation mechanism on the top of the box body 1, the casting can be heated and heat-insulated, thereby ensuring high hardness and wear resistance after quenching. At the same time, the quenching stress is reduced by heating, the toughness of the workpiece is improved, and the workpiece is kept warm for a period of time to ensure that the internal structure of the workpiece is fully transformed. By setting a cooling chamber 31 in the box body 1, the casting can be cooled to room temperature to avoid tissue stress and deformation caused by rapid cooling.

[0023] In the utility model, the height adjustment mechanism includes a first slider 17 and a first motor 14, a first slide groove 13 is provided on the outer wall of the side plate 16, the first slider 17 and the first slide groove 13 are slidably connected, the first slider 17 is threadedly connected with a threaded screw 15, the top of the threaded screw 15 is fixedly connected to the first motor 14, the first motor 14 is fixedly connected to the box body 1, and the first slider 17 is fixedly connected to the bracket 26. By setting the height adjustment mechanism between the bracket 26 and the side plate 16, the frame 21 and its metal castings can have height adjustment capabilities;

[0024] The movable connection mechanism includes a second motor 18 and a spring 20. The inner wall of the bracket 26 is rotatably connected with a movable block 25. The second motor 18 and the movable block 25 are fixedly connected. A connecting plate 19 is provided at one end of the movable block 25. The connecting plate 19 is fixedly connected to the second motor 18. Both ends of the spring 20 are respectively fixedly connected to the connecting plate 19 and the frame 21. A plurality of vibration motors 23 are fixedly connected to the outer wall of the top of the frame 21, so that the frame 21 and the metal casting have the ability to move and adjust the angle, thereby ensuring the uniformity of heating and cooling.

[0025] The metal limiting mechanism includes a limiting plate 30 and a third motor 24. The third motor 24 is fixedly connected to one side of the outer wall of one end of the frame 21. Second slide grooves 29 are provided on both sides of the inner wall of the frame 21. The second slide blocks 27 are slidably connected to both ends of the inner wall of the second slide groove 29. The third motor 24 is fixedly connected to a bidirectional threaded screw 28. The bidirectional threaded screw 28 and the second slide block 27 can be threadedly connected. The two sides of the limiting plate 30 are respectively fixedly connected to the second slide block 27. By setting the metal limiting mechanism in the frame 21, the metal casting can be limited and fixed.

[0026] The heating and heat preservation mechanism includes a heating box 7 and a sealing plate 22. The heating box 7 is fixedly connected to the top of the inner wall of the box body 1. A plurality of heating tubes 6 are fixedly connected to the inner wall of the heating box 7. The heating tubes 6 are electrically connected to the electric control box 5. Both ends of the sealing plate 22 are fixedly connected to the bracket 26. By setting the heating and heat preservation mechanism at the top of the box body 1, the casting can be heated and heat-insulated, thereby ensuring high hardness and wear resistance after quenching. At the same time, the quenching stress is reduced by heating to improve the toughness of the workpiece.

[0027] A liquid leakage groove 9 is provided on the outer wall of the box body 1 and the bottom box 3, and a first filter plate 8 is fixedly connected to the inner wall of the liquid leakage groove 9, and a second filter plate 10 is fixedly connected to the inner wall of the bottom box 3. A liquid extraction pump 11 is provided at the bottom of the second filter plate 10, and a liquid guide tube 12 is fixedly connected to the liquid extraction pump 11, and the other end of the liquid guide tube 12 is fixedly connected to the cooling bin 31, and a discharge pipe 4 is fixedly connected to the outer wall of one end of the bottom box 3. By setting the liquid leakage groove 9 on the outer wall of the box body 1 and the bottom box 3, the coolant can be filtered through the first filter plate 8 and then introduced into the bottom box 3. By setting the second filter plate 10 in the bottom box 3, the coolant can be further filtered. By setting the liquid extraction pump 11 and the liquid guide tube 12, the treated coolant can be reintroduced into the cooling bin 31, so as to achieve the purpose of recycling and ensure the cooling effect.

[0028] Working principle: In the idle part of this device, all the above-mentioned components, which refer to structural parts, are connected. The specific connection means should refer to the following working principle. The components are connected in sequence. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process, and no further explanation is given. When using this device, the metal limiting mechanism in the frame 21 can be set to limit and fix the metal casting. The height adjustment mechanism between the bracket 26 and the side plate 16 can be set to make the frame 21 and its metal casting have height adjustment ability. The heating and insulation mechanism on the top of the box body 1 can heat and insulate the casting, so as to ensure high hardness and wear resistance after quenching. At the same time, the quenching stress is reduced by heating, and the toughness of the workpiece is improved. The workpiece is kept warm for a period of time to ensure that the internal structure of the workpiece is fully transformed. The casting can be cooled to room temperature by setting a cooling chamber 31 in the box body 1 to avoid tissue stress and deformation caused by rapid cooling.

[0029] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A nickel alloy metal casting device, comprising a box body (1), a cover plate (2) is rotatably connected to an outer wall of one side of the box body (1), and an electric control box (5) is fixedly connected to an outer wall of one end of the box body (1), characterized in that: Both ends of the inner wall of the box body (1) are fixedly connected to side panels (16), the outer wall of the side panel (16) is provided with a bracket (26), a height adjustment mechanism is provided between the bracket (26) and the side panel (16), a frame (21) is provided between the two ends of the bracket (26), a movable connection mechanism is provided between the frame (21) and the bracket (26), a metal limit mechanism is provided on the inner wall of the frame (21), a heating and heat preservation mechanism is provided on the top of the inner wall of the box body (1), and a cooling bin is provided on the bottom of the inner wall of the box body (1).

2. A nickel alloy metal casting equipment according to claim 1, characterized in that: The height adjustment mechanism comprises a first slider (17) and a first motor (14); a first slide groove (13) is formed on an outer wall of the side plate (16); the first slider (17) and the first slide groove (13) are slidably connected; the first slider (17) is threadedly connected to a threaded screw (15); the top of the threaded screw (15) is fixedly connected to the first motor (14); the first motor (14) is fixedly connected to the box (1); and the first slider (17) is fixedly connected to the bracket (26).

3. A nickel alloy metal casting equipment according to claim 1, characterized in that: The movable connection mechanism comprises a second motor (18) and a spring (20); the inner wall of the bracket (26) is rotatably connected to a movable block (25); the second motor (18) and the movable block (25) are fixedly connected; a connecting plate (19) is provided at one end of the movable block (25); the connecting plate (19) and the second motor (18) are fixedly connected; and both ends of the spring (20) are respectively fixedly connected to the connecting plate (19) and the frame (21).

4. A nickel alloy metal casting equipment according to claim 1, characterized in that: A plurality of vibration motors (23) are fixedly connected to the top outer wall of the frame (21).

5. The nickel alloy metal casting equipment according to claim 1, characterized in that: The metal limiting mechanism comprises a limiting plate (30) and a third motor (24); the third motor (24) is fixedly connected to one side of an outer wall of one end of the frame (21); second slide grooves (29) are provided on both sides of an inner wall of the frame (21); both ends of the inner wall of the second slide groove (29) are slidably connected to a second slider (27); the third motor (24) is fixedly connected to a bidirectional threaded screw (28); the bidirectional threaded screw (28) and the second slider (27) are threadably connected; and both sides of the limiting plate (30) are fixedly connected to the second slider (27).

6. A nickel alloy metal casting equipment according to claim 1, characterized in that: The heating and heat-insulating mechanism comprises a heating box (7) and a sealing plate (22); the heating box (7) is fixedly connected to the top of the inner wall of the box body (1); a plurality of heating tubes (6) are fixedly connected to the inner wall of the heating box (7); the heating tubes (6) are electrically connected to the electric control box (5); and both ends of the sealing plate (22) are fixedly connected to the bracket (26) respectively.

7. A nickel alloy metal casting equipment according to claim 1, characterized in that: The outer walls of the box body (1) and the bottom box (3) are provided with a liquid leakage groove (9), the inner wall of the liquid leakage groove (9) is fixedly connected to a first filter plate (8), the inner wall of the bottom box (3) is fixedly connected to a second filter plate (10), a liquid extraction pump (11) is provided at the bottom of the second filter plate (10), the liquid extraction pump (11) is fixedly connected to a liquid guide tube (12), the other end of the liquid guide tube (12) is fixedly connected to a cooling chamber (31), and a liquid discharge tube (4) is fixedly connected to the outer wall of one end of the bottom box (3).