Flatness detection mechanism

Abstract

The utility model discloses a flatness detection mechanism, which comprises a rack and a mounting bottom plate arranged at the bottom of the rack, a middle sliding block is arranged in the middle of a fixed plate, an outer clamping block is arranged behind a movable plate, a measuring bottom plate is arranged on the movable plate, a round base is arranged above the measuring bottom plate, and a clamping block is arranged on the round base. A fixed side plate is arranged on one side of the measuring bottom plate, a plurality of guide rods are arranged on the fixed side plate, an adjusting side plate is arranged on the side face of the measuring bottom plate, three sensor measuring heads are arranged on the round base, data transmission measuring heads are arranged on the top portions of the sensor measuring heads respectively, springs are arranged at the bottoms of the sensor measuring heads respectively, and the springs are arranged on the round base. According to the mechanism, the contact type displacement sensor and a mechanical structure are used for fixing, the contact type displacement sensor is driven to move through the action of the air cylinder, manual detection can be replaced, manual detection errors are avoided, the measurement precision is guaranteed, the requirement for detecting the flatness of a product is met, and the mechanism is rapid, efficient and economical.

Description

Technical Field

[0001] The utility model belongs to the technical field related to mechanical engineering and manufacturing, and specifically relates to a flatness detection mechanism. Background Art

[0002] A flatness detection mechanism is a device or instrument used to measure the flatness of a workpiece surface. It usually includes a flatness measuring instrument and a corresponding fixture or support structure to fix the workpiece in an appropriate position for measurement. The flatness detection mechanism can be used to detect the flatness of the workpiece surface to ensure that the workpiece meets the design requirements and has good flatness. This mechanism is usually used in quality control and inspection processes in the manufacturing industry.

[0003] However, many existing flatness detection mechanisms still use manual detection, which will produce errors, fail to guarantee measurement accuracy, fail to meet the requirements for detecting product flatness, and affect the measurement efficiency of the workpiece surface flatness. Utility Model Content

[0004] The purpose of the utility model is to provide a flatness detection mechanism to solve the problem raised in the above background technology that many existing flatness detection mechanisms still use manual detection, which will produce errors, cannot guarantee measurement accuracy, cannot meet the requirements for detecting product flatness, and affect the measurement efficiency of the workpiece surface flatness.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flatness detection mechanism, comprising a frame and a mounting base plate arranged at the bottom of the frame;

[0006] The mounting bottom plate is provided with a plurality of mounting holes, and the front of the rack is provided with a mounting plate;

[0007] A fixed plate is arranged on the front of the mounting plate, a movable plate is arranged on the front of the fixed plate, an intermediate slider is arranged in the middle of the fixed plate, an outer clamping block is arranged at the rear of the movable plate, a measuring base plate is arranged on the movable plate, a round base is arranged above the measuring base plate, a fixed side plate is arranged on one side of the measuring base plate, a plurality of guide rods are arranged on the fixed side plate, an adjusting side plate is arranged on the side of the measuring base plate, three sensor probes are arranged on the round base, data transmission probes are respectively arranged on the top of the sensor probes, springs are respectively arranged at the bottom of the sensor probes, and pads are arranged under the springs.

[0008] Preferably, one sensor probe and one data transmission probe form a set of displacement sensors, and three sets of displacement sensors are evenly distributed on the round base with an interval of 100 degrees between them. The sensor probes are respectively plugged into the round bases, and the round bases are clamped and fixed by clamping blocks.

[0009] Preferably, the fixed side plate is fixedly connected to the measuring bottom plate, the measuring bottom plate is welded to the movable plate, and the guide rod is fixedly connected to the fixed side plate.

[0010] Preferably, the outer clamping block is fixedly mounted to the movable plate by screws, the outer clamping block is slidably connected to the middle slider, the middle slider is fixedly connected to the fixed plate, the fixed plate is welded to the mounting plate, and the mounting plate is fixedly connected to the frame by screws.

[0011] Preferably, a side bottom plate is provided on the side of the frame, the side bottom plate is fixedly connected to the frame, a calibration side plate is provided on the side bottom plate, the calibration side plate is fixedly connected to the side bottom plate, a moving block is provided in front of the calibration side plate, and a circular through hole is provided on the moving block.

[0012] Preferably, a calibration cylinder is provided at the bottom of the top end of the calibration side plate, and a measuring cylinder is provided at the bottom of the moving block, and the measuring cylinder can push the measuring base plate and the displacement sensor to move longitudinally.

[0013] Preferably, the calibration side plates, side bottom plates, calibration cylinders and moving blocks constitute the calibration mechanism of the device, and the measuring bottom plate, round base, sensor probe, data transmission probe, spring, foot, moving plate, outer clamping block, middle slider and fixed plate constitute the measuring mechanism of the device.

[0014] Compared with the prior art, the utility model provides a flatness detection mechanism, which has the following beneficial effects:

[0015] 1. By using contact displacement sensors and measuring cylinders, the mechanism can realize automatic measurement of workpiece flatness, avoid errors that may be caused by manual operation, and ensure measurement accuracy. This automated measurement method not only improves efficiency, but also saves labor costs. By combining multiple sets of contact displacement sensors and evenly distributing them on the round base, accurate measurement of the surface flatness of the workpiece can be achieved. This multi-sensor combination method can provide more comprehensive and accurate data, so that the flatness of the workpiece can be better evaluated, providing important quality control for the production process. By setting the intermediate slider and the outer clamping block, the mechanism can ensure the stability of the motion trajectory of the measuring base plate and the contact displacement sensor, thereby ensuring the stability of the measurement. This design not only improves the accuracy of the measurement, but also extends the service life of the equipment and reduces maintenance costs. The mechanism combines the advantages of automated measurement, multi-sensor combination and stable motion trajectory, and can quickly and efficiently complete the measurement of the workpiece flatness, and is economical and reliable, which is of great significance for quality control and efficiency improvement in the production process.

[0016] 2. The calibration cylinder pushes the moving block upward and contacts the pad at the bottom of the sensor probe, so that the upper and lower heights of the contact displacement sensor can be calibrated. This calibration mechanism can ensure the accuracy of the sensor probe, thereby reducing the measurement error generated by the machine and improving the accuracy and reliability of the measurement. Through the setting of the spring and the pad, when the moving block touches the pad, the spring can play a buffering role to prevent the moving block from colliding with the pad due to misoperation, thereby protecting the sensor probe from damage. This design can improve the stability and reliability of the equipment, extend the service life of the equipment, and reduce maintenance costs. The design of this mechanism combines the advantages of automatic calibration, sensor protection, and improved measurement accuracy. It can ensure the accuracy and stability of the contact displacement sensor in measuring the flatness of the workpiece, providing important quality control and guarantee for the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 For the utility model Figure 1 Schematic diagram of the local structure.

[0019] In the figure: 1. Mounting base plate; 2. Mounting hole; 3. Side base plate; 4. Calibration side plate; 5. Rack; 6. Mounting plate; 7. External clamp block; 8. Fixed plate; 9. Middle slide block; 10. Moving plate; 11. Data transmission probe; 12. Adjustment side plate; 13. Sensor probe; 14. Round base; 15. Measuring base plate; 16. Moving block; 17. Round through hole; 18. Fixed side plate; 19. Measuring cylinder; 20. Calibration cylinder; 21. Guide rod; 22. Foot; 23. Spring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides Figure 1-2 A flatness detection mechanism shown includes a frame 5 and a mounting base plate 1 arranged at the bottom of the frame 5;

[0022] A plurality of mounting holes 2 are provided on the mounting base plate 1, and a mounting plate 6 is provided on the front of the frame 5;

[0023] A fixed plate 8 is arranged on the front of the mounting plate 6, a movable plate 10 is arranged on the front of the fixed plate 8, an intermediate slider 9 is arranged in the middle of the fixed plate 8, an outer clamping block 7 is arranged at the rear of the movable plate 10, a measuring base plate 15 is arranged on the movable plate 10, a round base 14 is arranged above the measuring base plate 15, a fixed side plate 18 is arranged on one side of the measuring base plate 15, a plurality of guide rods 21 are arranged on the fixed side plate 18, an adjusting side plate 12 is arranged on the side of the measuring base plate 15, three sensor probes 13 are arranged on the round base 14, data transmission probes 11 are arranged on the top of the sensor probes 13, springs 23 are arranged at the bottom of the sensor probes 13, and pads 22 are arranged under the springs 23.

[0024] like Figure 1 As shown, a sensor probe 13 and a data transmission probe 11 form a set of displacement sensors, and three sets of displacement sensors are evenly distributed on the round base 14 with an interval of 180°. The sensor probes 13 are respectively plugged into the round base 14, and the round base 14 is clamped and fixed by a clamping block. The fixed side plate 18 is fixedly connected to the measuring base plate 15, the measuring base plate 15 is welded to the moving plate 10, the guide rod 21 is fixedly connected to the fixed side plate 18, the outer clamping block 7 is fixedly installed with the moving plate 10 by screws, the outer clamping block 7 is slidably connected to the middle slider 9, the middle slider 9 is fixedly connected to the fixed plate 8, the fixed plate 8 is welded to the mounting plate 6, and the mounting plate 6 is fixedly connected to the frame 5 by screws.

[0025] like Figure 1 As shown, a side bottom plate 3 is provided on the side of the frame 5, and the side bottom plate 3 is fixedly connected to the frame 5. A calibration side plate 4 is provided on the side bottom plate 3, and the calibration side plate 4 is fixedly connected to the side bottom plate 3. A moving block 16 is provided in front of the calibration side plate 4, and a circular through hole 17 is provided on the moving block 16. A calibration cylinder 20 is provided at the bottom of the top of the calibration side plate 4, and a measuring cylinder 19 is provided at the bottom of the moving block 16. The measuring cylinder 19 can push the measuring bottom plate 15 and the displacement sensor to move longitudinally. The calibration side plate 4, the side bottom plate 3, the calibration cylinder 20 and the moving block 16 constitute the calibration mechanism of the device, and the measuring bottom plate 15, the round base 14, the sensor probe 13, the data transmission probe 11, the spring 23, the pad 22, the moving plate 10, the outer clamping block 7, the middle slider 9, and the fixed plate 8 constitute the measuring mechanism of the device.

[0026] Preferably, the data transmission probe 11 and the sensor probe 13 are provided with a contact displacement sensor. After the measuring cylinder is started, the measuring base plate 15 and the upper circular base 14 are pushed to move upward. The dimension measurement principle of the contact displacement sensor is used to combine three sets of contact displacement sensors, which are evenly distributed on the circular base 14 at an interval of 180°. The measuring cylinder 19 is used to move the measuring mechanism to contact the surface of the workpiece to be measured. The surface flatness of the workpiece to be measured is calculated according to the measurement values ​​of the three displacement sensors, and the workpiece surface flatness is finally completed. The flatness of the workpiece is measured by setting the middle slider 9 and the outer clamping block 7. During the movement of the movable plate 10, the outer clamping block 7 can slide on the middle slider 9. On the one hand, it ensures the smooth and smooth up and down movement of the measuring base plate 15 and the contact displacement sensor. On the other hand, it also makes the movement trajectory of the measuring base plate 15 and the contact displacement sensor stable, thereby ensuring the stability of the workpiece measurement. This mechanism uses a contact displacement sensor with a fixed mechanical structure. The contact displacement sensor is driven to move by the action of the cylinder, which can replace manual detection, avoid manual detection errors, ensure measurement accuracy, meet the requirements of product flatness detection, and is fast, efficient and economical.

[0027] Preferably, through the setting of the calibration cylinder 20 and the moving block 16, the calibration cylinder 20 can push the upper moving block 16 to move upward and contact with the pad 22 at the bottom of the sensor probe 13. Through the contact between the three sensor probes 13 and the data transmission probe 11, the upper and lower heights of the contact displacement sensor are calibrated to ensure the accuracy of the contact displacement sensor in measuring the flatness of the workpiece and reduce the measurement error generated by the machine. Through the setting of the spring 23 and the pad 22, when the moving block 16 moves up and touches the pad 22, the pad 22 is pushed up. At this time, the spring 23 is compressed. The setting of the spring 23 buffers the contact between the moving block 16 and the pad 22, thereby preventing the moving block 16 from colliding with the pad 22 due to the operator's misoperation, thereby causing damage to the sensor probe 13.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A flatness detection mechanism, comprising a frame (5) and a mounting base plate (1) arranged at the bottom of the frame (5); The mounting base plate (1) is provided with a plurality of mounting holes (2), and the front of the frame (5) is provided with a mounting plate (6); Features: A fixed plate (8) is arranged on the front of the mounting plate (6), a movable plate (10) is arranged on the front of the fixed plate (8), an intermediate slider (9) is arranged in the middle of the fixed plate (8), an outer clamping block (7) is arranged at the rear of the movable plate (10), a measuring base plate (15) is arranged on the movable plate (10), a round base (14) is arranged above the measuring base plate (15), a fixed side plate (18) is arranged on one side of the measuring base plate (15), a plurality of guide rods (21) are arranged on the fixed side plate (18), an adjusting side plate (12) is arranged on the side of the measuring base plate (15), three sensor probes (13) are arranged on the round base (14), data transmission probes (11) are arranged on the top of the sensor probes (13), springs (23) are arranged on the bottom of the sensor probes (13), and pads (22) are arranged below the springs (23).

2. A flatness detection mechanism according to claim 1, characterized in that: A sensor probe (13) and a data transmission probe (11) form a set of displacement sensors. Three sets of displacement sensors are evenly distributed on a round base (14) at intervals of 180 degrees. The sensor probes (13) are respectively plugged into the round bases (14). The round bases (14) are clamped and fixed by clamping blocks.

3. A flatness detection mechanism according to claim 2, characterized in that: The fixed side plate (18) is fixedly connected to the measuring bottom plate (15), the measuring bottom plate (15) is welded to the moving plate (10), and the guide rod (21) is fixedly connected to the fixed side plate (18).

4. A flatness detection mechanism according to claim 3, characterized in that: The outer clamping block (7) is fixedly mounted on the movable plate (10) by means of screws, the outer clamping block (7) is slidably connected to the intermediate slider (9), the intermediate slider (9) is fixedly connected to the fixed plate (8), the fixed plate (8) is welded to the mounting plate (6), and the mounting plate (6) is fixedly connected to the frame (5) by means of screws.

5. A flatness detection mechanism according to claim 4, characterized in that: A side bottom plate (3) is arranged on the side of the frame (5), the side bottom plate (3) is fixedly connected to the frame (5), a calibration side plate (4) is arranged on the side bottom plate (3), the calibration side plate (4) is fixedly connected to the side bottom plate (3), a moving block (16) is arranged in front of the calibration side plate (4), and a circular through hole (17) is arranged on the moving block (16).

6. A flatness detection mechanism according to claim 5, characterized in that: A calibration cylinder (20) is provided at the bottom of the top end of the calibration side plate (4), and a measuring cylinder (19) is provided at the bottom of the moving block (16). The measuring cylinder (19) can push the measuring base plate (15) and the displacement sensor to move longitudinally.

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