Disassembly-free cleaning device for rotor flow meter
By designing a disassembly-free cleaner on the rotor flowmeter and using vacuum circulation cleaning technology, the complex and health risks of traditional cleaning are solved, and rapid, safe and effective flowmeter cleaning is achieved, extending the equipment life and reducing operational risks. .
Patent Information
- Application Number
- CN202420603781.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
Rotor flowmeters are susceptible to media impurities and dirt during use, resulting in reduced measurement accuracy and shortened service life. The traditional cleaning process is complex and time-consuming, and there is a risk of disassembly and reinstallation, which may lead to component damage and health risks.
A rotor flowmeter disassembly-free cleaner is designed. By setting root valves and cylinders at both ends of the pipe, circulating and flushing with vacuum cleaner, avoiding the disassembly and reinstallation steps. An open cleaning agent liquid reservoir and instrument air are used. Powered by internal cleaning without disassembly.
It greatly saves cleaning time and labor costs, extends the service life of the flowmeter, improves work efficiency, avoids component damage and health risks, and has a more uniform cleaning effect, reducing operating safety risks.
Smart Images

Figure CN222318146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chemical equipment, in particular to a disassembly-free cleaning device for a rotor flowmeter. Background Art
[0002] The rotor flowmeter is a flow meter based on a rotating mechanism, commonly used in industrial flow metering equipment. It determines the flow rate of the medium by measuring the rotor rotation speed of the liquid or gas in the pipeline. The rotor flowmeter consists of a flow sensor and a rotor. The rotor is laid on the central axis of the pipeline. The flow sensor detects the frequency of the high-speed rotation of the rotor and converts it into fluid flow data for recording. This device has a simple structure, is easy to install and maintain, and has high accuracy and stability. Therefore, it is widely used in petrochemical, natural gas, hydropower stations, biopharmaceuticals and other fields.
[0003] Since the medium in the chemical plant may contain a large amount of impurities and special materials, the rotor flowmeter may be contaminated by these substances after a period of use, affecting its measurement accuracy and service life. Therefore, the rotor flowmeter needs to be disassembled and cleaned regularly to remove the accumulated impurities and dirt to ensure its normal operation and accurate measurement, and also to avoid the occurrence of inhalation of personnel affecting their health or even poisoning accidents.
[0004] At present, during the cleaning process, it is necessary to close the valve on the pipeline, remove the flowmeter from the pipeline, and use appropriate cleaning agents or solutions to soak the flowmeter components and the sensor surface to effectively dissolve the precipitated dirt and organic impurities. When cleaning, avoid using hard objects such as brushes to scrape the inside of the flowmeter to avoid scratching the components. At the same time, after cleaning, the flowmeter components should be carefully checked to see if they are intact to ensure that they can work normally after reinstallation. The traditional cleaning process is complicated, time-consuming and labor-intensive. Utility Model Content
[0005] The utility model provides a rotor flowmeter non-disassembly cleaning device, which aims to solve the cleaning problem of the flowmeter.
[0006] To achieve the above purpose, the technical solution of the utility model is:
[0007] The utility model provides a rotor flowmeter non-disassembly cleaning device, wherein a root valve 1 and a root valve 2 are arranged on the front and rear pipelines of the rotor flowmeter;
[0008] A cleaning agent storage tank is connected between the rotor flowmeter and the root valve one through a pipeline one;
[0009] A storage tank is connected between the rotor flowmeter and the root valve 2 through pipeline 2. A cylinder is arranged at one end of the storage tank. A piston is arranged on the cylinder. The piston moves in the storage tank.
[0010] The pipeline one is provided with a hand valve one, and the pipeline two is provided with a hand valve two.
[0011] Furthermore, the pipeline 2 and the liquid storage tank are connected by thread.
[0012] Furthermore, the pipeline 2 includes a connecting pipe 1 and a connecting pipe 2, a hand valve 2 is arranged on the connecting pipe 1, the connecting pipe 1 and the connecting pipe 2 are connected through a connecting elbow, and the connecting pipe 2 is threadedly connected to the liquid storage tank.
[0013] Furthermore, the cylinder is connected to instrument air for providing power.
[0014] Furthermore, the connecting pipeline of the instrument air is branched into two routes connected to two inlets and outlets of the cylinder, and an air intake manual valve is respectively provided on the two branches.
[0015] Furthermore, a water tank is provided at the front end of the pipeline where the root valve 1 is located.
[0016] Furthermore, the cleaning agent storage tank is an open structure.
[0017] The beneficial effects achieved by the utility model are:
[0018] The utility model discloses a rotor flow meter disassembly-free cleaning device, which can save cleaning time, reduce the number of disassembly times of the flow meter, and prolong the service life of the flow meter.
[0019] The utility model discloses a rotor flowmeter non-disassembly cleaning device, which adopts a non-disassembly cleaning method, avoiding the cumbersome steps of disassembling and reinstalling the rotor flowmeter in the traditional method, thereby greatly saving cleaning time and labor costs. The operator only needs to simply operate the relevant valves and cylinders to achieve internal cleaning of the rotor flowmeter, thereby improving work efficiency.
[0020] The utility model discloses a rotor flowmeter disassembly-free cleaning device, which avoids the risk of component damage or loss during the disassembly process because the flowmeter does not need to be disassembled. At the same time, the use of hard objects such as brushes to scratch the inside of the flowmeter is avoided during the cleaning process, which effectively protects the measuring elements of the flowmeter and prolongs the service life of the flowmeter.
[0021] The utility model discloses a rotor flowmeter non-disassembly cleaning device. Through the action of the vacuum cleaning device, the cleaning agent can more evenly penetrate into the inside of the flowmeter, effectively removing the accumulated impurities and dirt. In addition, the open design of the cleaning agent storage tank makes the addition and replacement of the cleaning agent more convenient, further improving the cleaning effect.
[0022] The utility model discloses a rotor flowmeter non-disassembly cleaning device, which reduces the risk of operators contacting harmful media and avoids health problems or poisoning accidents caused by inhaling harmful substances. At the same time, the cleaning device is easy to operate and reduces safety risks during operation.
[0023] The utility model discloses a rotor flow meter non-disassembly cleaning device. The non-disassembly vacuum cleaning device is not only suitable for cleaning rotor flow meters in chemical plants, but also can be widely used in other industrial fields, such as petrochemical industry, natural gas, hydropower station and biopharmaceuticals, etc., and has wide practicality and market prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of the connection structure of a rotor flowmeter non-disassembly cleaning device;
[0026] In the figure: 1. Cylinder; 2. Piston; 3. Storage tank; 41. Inlet manual valve 1; 42. Inlet manual valve 2; 5. Connecting pipe 1; 6. Connecting pipe 2; 7. Cleaning agent storage tank; 8. Manual valve 2; 9. Manual valve 1; 10. Pipeline 1; 11. Connecting elbow; 12. Root valve 1; 13. Root valve 2; 14. Water tank; 15. Instrument air.
[0027] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0030] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if the meaning of "and / or" appearing in the full text is to include three parallel schemes, taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0031] like Figure 1 As shown, the utility model provides a rotor flowmeter non-disassembly cleaning device, and a root valve 12 and a root valve 2 13 are arranged on the front and rear pipelines of the rotor flowmeter.
[0032] A cleaning agent storage tank 7 is connected between the rotor flowmeter and the root valve 12 through a pipeline 10; a storage tank 3 is connected between the rotor flowmeter and the root valve 2 13 through a pipeline 2, and a cylinder 1 is arranged at one end of the storage tank 3, and a piston 2 is arranged on the cylinder 1, and the piston 2 moves in the storage tank 3; the pipeline 10 is provided with a hand valve 19, and the pipeline 2 is provided with a hand valve 28. The pipeline 2 and the storage tank are connected by thread. The pipeline 2 includes a connecting pipe 15 and a connecting pipe 26, and the hand valve 28 is arranged on the connecting pipe 15. The connecting pipe 15 and the connecting pipe 26 are connected by a connecting elbow 11, and the connecting pipe 26 is connected to the storage tank by thread. The cylinder 1 is connected with an instrument air 15 for providing power. The connecting pipeline of the instrument air 15 has two branches connected to the two inlets and outlets of the cylinder 1, and an air intake hand valve is arranged on the two branches, and the air intake hand valve includes an air intake hand valve 141 and an air intake hand valve 242. A water tank 14 is provided at the front end of the pipeline where the root valve 12 is located. The cleaning agent storage tank 7 is an open structure.
[0033] Root valve 12 and root valve 2 13 are provided on the pipelines in front and rear of the rotor flowmeter to facilitate connection with cleaning equipment.
[0034] The cleaning agent storage tank 7 is connected via pipeline 10 to ensure that the cleaning agent can flow to the rotor flowmeter.
[0035] A storage tank 3 is connected via pipeline 2, and a cylinder 1 and a piston 2 are provided at one end of the storage tank 3 to provide the power for vacuum cleaning.
[0036] Manual valve one 9 and manual valve two 8 are provided to control the flow of pipeline one 10 and pipeline two.
[0037] The cylinder 1 is connected to an instrument air 15 for providing power.
[0038] The connecting pipeline of the instrument air 15 is branched into two ways connected to the two inlets and outlets of the cylinder 1, and an air intake manual valve is provided on the two branches to control the operation of the cylinder 1.
[0039] A water tank 14 is provided at the front end of the pipeline where the root valve 12 is located, for collecting the inflowing impurities and dirt.
[0040] The cleaning agent storage tank 7 adopts an open structure, which is convenient for filling and replacing the cleaning agent.
[0041] This device simplifies the cleaning process, reduces manual operation and maintenance costs; improves cleaning efficiency, saves time and resources; increases the thoroughness and accuracy of cleaning, ensures the measurement accuracy and service life of the flow meter; improves safety, reduces the risk of personnel contact with harmful substances, and prevents the occurrence of accidents.
[0042] The cleaning steps of the rotor flowmeter are as follows:
[0043] 1. Now close the root valve 12 and root valve 2 13 before and after the rotor flowmeter.
[0044] 2. Put the instrument air 15 into use, open the air inlet manual valve 41, and discharge the gas in the storage tank 3.
[0045] 3. Open manual valve 1 9 and manual valve 2 8.
[0046] 4. A connecting elbow 11 is provided at one end of the connecting pipe 6.
[0047] 5. Close the air inlet manual valve 1 41, open the air inlet manual valve 2 42, and the material in the rotor flowmeter is sucked into the storage tank 3 through the pipeline 2, and the sucked-out material is safely stored.
[0048] 6. Pour the cleaning agent into the cleaning agent storage tank 3. The piston 2 reciprocates in the storage tank 3. The cleaning solvent circulates and flushes inside the rotor. Finally, the cleaning solvent is sucked out and the rotor flowmeter pointer returns to zero, indicating that the internal debris has been cleared.
[0049] 7. Close manual valve 1 9 and manual valve 2 8, open the root valves before and after the flow meter, and the flow meter will function normally.
[0050] The above description is only an optional embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A rotor flowmeter non-disassembly cleaning device, characterized in that: A root valve 1 (12) and a root valve 2 (13) are provided on the pipelines at the front and rear of the rotor flowmeter; A cleaning agent storage tank (7) is connected between the rotor flow meter and the root valve (12) via a pipeline (10); A storage tank (3) is connected between the rotor flowmeter and the second root valve (13) via a second pipeline. A cylinder (1) is provided at one end of the storage tank (3). A piston (2) is provided on the cylinder (1). The piston (2) moves in the storage tank (3). The pipeline one (10) is provided with a hand valve one (9), and the pipeline two is provided with a hand valve two (8).
2. A rotor flowmeter non-disassembly cleaning device according to claim 1, characterized in that: The pipeline 2 is connected to the liquid storage tank by thread.
3. A rotor flowmeter non-disassembly cleaning device according to claim 2, characterized in that: The pipeline 2 comprises a connecting pipe 1 (5) and a connecting pipe 2 (6), a hand valve 2 (8) is arranged on the connecting pipe 1 (5), the connecting pipe 1 (5) and the connecting pipe 2 (6) are connected via a connecting elbow (11), and the connecting pipe 2 (6) is threadedly connected to the liquid storage tank.
4. A rotor flowmeter non-disassembly cleaning device according to claim 1, characterized in that: The cylinder (1) is connected to an instrument air (15) for providing power.
5. A rotor flowmeter non-disassembly cleaning device according to claim 4, characterized in that: The connecting pipeline of the instrument air (15) branches into two paths connected to the two inlets and outlets of the cylinder (1), and the two branches are respectively provided with air intake manual valves.
6. The rotor flowmeter non-disassembly cleaning device according to claim 1, characterized in that: A water tank (14) is provided at the front end of the pipeline where the root valve 1 (12) is located.
7. The rotor flowmeter non-disassembly cleaning device according to claim 1, characterized in that: The cleaning agent storage tank (7) is an open structure.