Magnetic latching relay and ammeter
By designing the arrangement of static contact sets and movable contact sets, as well as the cross-setting of armature components, the problem of adding safe distance to the magnetic holding relay in limited space in the prior art is solved, and higher load capacity and magnetic efficiency.
Patent Information
- Application Number
- CN202420828597.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Existing magnetic relays are difficult to increase the safe distance between the dynamic contact set and the static contact set in a limited space, resulting in insufficient load capacity and increased energy consumption.
By designing the static contact group to be arranged in the Y-axis direction, the movable contact group moves in the X-axis direction, and in the armature assembly, the armature is changed from parallel to cross-axis to enable it to move in a linear manner, reducing space occupation and improving magnetic driving force, increase safe distance.
It realizes the improvement of the safe distance between the dynamic contact group and the static contact group in a limited space, enhances load capacity, reduces energy consumption, and improves magnetic efficiency.
Smart Images

Figure CN222320130U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of relays, and in particular to a magnetic latching relay and an electric meter. Background Art
[0002] Smart meters generally integrate wiring elements, communication units, measurement units, control units, and execution units in the meter case. As the main component of the execution unit, the relay is controlled by the control unit and acts on the wiring unit to switch the external circuit on and off. In order to save electricity, the relays in smart meters generally use magnetic latching relays. Due to the limited space in the meter case and the high degree of integration, the space that the relay can occupy in the meter case is very limited, that is, the space occupied by the relay in the meter case in the X-axis direction, the Y-axis direction, and the Z-axis direction cannot be too large. The relay is equipped with a moving contact group and a static contact group for controlling the on and off of the circuit. Smart meters place higher requirements on the load capacity of magnetic latching relays. In order to adapt to the increase in load capacity, the safety distance between the moving contact group and the static contact group needs to be increased accordingly. For ordinary relays in which the moving contact group and the static contact group are respectively connected to the load terminals, the safety distance between the moving contact group and the static contact group is the distance between the moving contact on the moving contact group and the static contact on the static contact group along the disconnection direction when the moving contact group and the static contact group are disconnected.
[0003] The magnetic latching relays in the prior art are generally divided into two types: swing-type magnetic latching relays and direct-acting magnetic latching relays. However, it is difficult to increase the safety distance between the moving contact group and the static contact group in the limited space for both types of magnetic latching relays in the prior art.
[0004] The swing-type magnetic latching relay includes a fixed part, a magnetic circuit part and a moving contact part. The fixed part generally includes a container and a static contact group. The magnetic circuit part includes a coil assembly fixed relative to the container and an armature assembly swinging relative to the container. The coil assembly generally includes a coil winding, an iron core and two yokes. The iron core is placed in the coil winding, and the two yokes are fixed to the two ends of the iron core. The ends of the two yokes away from the iron core form two magnetic drive ends, and the two magnetic drive ends are arranged along the first direction. The armature assembly includes a permanent magnet and two armatures, and the permanent magnet and the two armatures are arranged in an I-shaped layout. The two armatures are parallel to each other and the permanent magnet is clamped therein. The coil winding is stimulated by a pulse electrical signal to reverse the polarity temporarily formed by the two magnetic drive ends to drive the armature assembly to swing relative to the container around a rotation axis perpendicular to the first direction. The moving contact part includes a rocker, a pusher and a moving contact group. The rocker is fixed to the armature assembly. The armature assembly drives the rocker arm to swing around the axis of rotation and moves the push card to move linearly in the tangential direction of the swing stroke, so that the moving contact group and the static contact group in the contact part are closed or disconnected, and the external circuit is turned on or off accordingly. In the above technical scheme, only the tangential component of the swing stroke of the rocker arm can be transmitted to the push member, and the radial component of the swing stroke of the rocker arm is lost. At this time, if it is necessary to increase the safety distance between the moving contact group and the static contact group, it is necessary to increase the linear motion stroke of the push member, and accordingly, it is necessary to increase the tangential component in the swing stroke of the rocker arm. In order to increase the tangential component of the swing stroke of the rocker arm, one solution is to lengthen the radial length of the rocker arm, and the other solution is to increase the rotation angle of the rocker arm. Regardless of which solution is used, it will result in an increase in the space required for the swing of the rocker arm and a greater loss of the radial component of the swing stroke of the armature assembly. Therefore, for the swing type magnetic latching relay, in order to increase the safe distance between the moving contact group and the stationary contact group, the volume of the relay needs to be increased, and the magnetic driving force between the magnetic drive end and the armature assembly needs to be increased, which in turn will lead to an increase in the energy consumption of the relay and an increase in the volume and weight of the permanent magnet, thereby requiring a further increase in the volume of the relay. For the above reasons, the swing type magnetic latching relay in the prior art is difficult to meet the demand for increasing the safe distance between the moving contact group and the stationary contact assembly in a limited space.
[0005] The direct-acting magnetic latching relay in the prior art also includes a fixed part, a magnetic circuit part and a moving contact part. Among them, the fixed part includes a container and a static contact group. The magnetic circuit part includes a coil winding, a static iron core, a yoke iron plate, a yoke iron cylinder, a permanent magnet and an armature. The coil winding, the static iron core, the yoke iron plate, the yoke iron cylinder and the permanent magnet are fixed to the container, and the armature moves linearly relative to the housing between the yoke iron plate and the static iron core. The moving contact part includes a push rod fixed to the armature, a push member fixed to the push rod and a moving contact group installed on the push member. The push rod moves linearly with the armature and drives the push member and the moving contact group to close or disconnect with the static contact group, and accordingly turns on or off the external circuit. The direct-acting magnetic latching relay in the prior art is arranged with a push rod, an armature, a coil winding and a yoke iron cylinder in sequence from the inside to the outside in the radial direction. Therefore, the diameter of the coil frame support shaft of the direct-acting magnetic latching relay in the prior art is relatively large. Since the coil winding is arranged along the movement direction of the push rod, the armature also moves between the yoke iron plate and the static iron core along the movement direction of the push rod. Therefore, the length of the direct-acting magnetic latching relay in the prior art along the movement direction of the push rod is much longer than that of the swing-type magnetic latching relay. If it is necessary to increase the safety distance between the moving contact group and the static contact group, it is necessary to increase the already long length of the direct-acting magnetic latching relay in the prior art. In addition, when it is necessary to increase the safety distance between the moving contact group and the static contact group, it is necessary to increase the driving force of the magnetic circuit part, thereby increasing the number of turns of the coil winding and the volume of the permanent magnet, resulting in a further increase in its volume. At the same time, since the relative sliding between the armature and the permanent magnet in the direct-acting magnetic latching relay in the prior art will form an air gap, the magnetic efficiency is low, and the required driving force is greater. Therefore, it is also difficult for the direct-acting magnetic latching relay in the prior art to meet the demand for increasing the safety distance between the moving contact group and the static contact group in a limited space. Utility Model Content
[0006] The purpose of the present application is to overcome the above-mentioned defects or problems existing in the background technology and to provide a magnetic latching relay and an electric meter, which can create more favorable conditions for increasing the safe distance between the moving contact group and the static contact group in a limited space.
[0007] In order to achieve the above purpose, the following technical solutions are adopted:
[0008] The first technical scheme relates to a magnetic latching relay, which includes: a fixed part, which includes a container and a static contact group; the static contact group is fixedly connected to the container and includes two static contacts, each static contact is provided with a static contact and a connecting terminal, the static contacts of the two static contacts are arranged along the Y-axis direction, and the connecting terminals of the two static contacts are arranged along the X-axis direction and extend out of the container along the Y-axis direction; a magnetic circuit part, which includes an armature assembly and a coil assembly; the armature assembly includes a permanent magnet and two armatures, the two armatures are respectively fixedly connected to the two magnetic poles of the permanent magnet, and the two armatures are in The projections on the first projection plane perpendicular to the Z-axis direction intersect with each other; the coil assembly is provided with two magnetic drive ends and includes a coil winding, the two magnetic drive ends are arranged along the Y-axis direction, the axis of the coil winding extends along the Y-axis direction, and the coil winding is excited by a pulse electrical signal to reverse the polarity temporarily formed by the two magnetic drive ends to switch and attract different positions of the two armatures in the X-axis direction and drive the armature assembly to move along the X-axis direction; and a moving contact part, which includes a moving contact group, and the moving contact group is driven by the armature assembly to close or disconnect with the static contact group along the X-axis direction.
[0009] The second technical solution is based on the first technical solution, wherein each armature is provided with two suction parts, the two suction parts are arranged corresponding to the two magnetic drive ends, and the suction parts are suitable for suctioning the corresponding magnetic drive ends along the X-axis direction.
[0010] The third technical solution is based on the second technical solution, wherein the two armatures are respectively the first armature and the second armature, the two suction parts of the first armature are respectively the first suction part and the second suction part, and the two suction parts of the second armature are respectively the third suction part and the fourth suction part; the first suction part and the third suction part are arranged along the Y-axis direction, the fourth suction part and the second suction part are arranged along the Y-axis direction, the first suction part and the fourth suction part are arranged along the X-axis direction, and the third suction part and the second suction part are arranged along the X-axis direction; the armature assembly moves between the first position and the second position along the X-axis direction; in the first position, the first suction part and the third suction part respectively attract the two magnetic drive ends to disconnect the moving contact group from the static contact group; in the second position, the fourth suction part and the second suction part respectively attract the two magnetic drive ends to close the moving contact group from the static contact group.
[0011] The fourth technical solution is based on the second technical solution, wherein the number of permanent magnets is at least two and they are respectively located on both sides of the intersecting parts along the Y-axis direction, the two magnetic poles of the permanent magnets are arranged along the X-axis direction, and each armature is fixedly connected to the magnetic pole of the same polarity of each permanent magnet.
[0012] The fifth technical solution is based on the second technical solution, wherein the two magnetic poles of the permanent magnet are arranged along the Z-axis direction, each armature is provided with a fixing portion fixed to the magnetic pole of the permanent magnet, and two suction portions extend from the fixing portion along the Z-axis direction.
[0013] The sixth technical solution is based on the fifth technical solution, wherein the number of permanent magnet components is one.
[0014] The seventh technical solution is based on any one of the fourth to sixth technical solutions, wherein the projection of the armature assembly on the first projection plane is mirror-symmetric relative to a symmetry plane perpendicular to the Y-axis direction.
[0015] The eighth technical solution is based on the first technical solution, wherein the moving contact group includes a moving contact, the moving contact includes a current bridge and two moving contacts, the current bridge extends along the Y-axis direction, the two moving contacts are fixed to the current bridge, the two moving contacts are arranged along the Y-axis direction and are opposite to the static contacts of the two static contacts along the X-axis direction.
[0016] The ninth technical solution is based on the eighth technical solution, wherein the number of moving contacts in the moving contact group is more than two, and each moving contact is arranged along the Z-axis direction.
[0017] The tenth technical solution is based on the eighth technical solution, wherein the connecting terminal of at least one static contact is located between the static contact and the coil winding along the X-axis direction; the static contact is provided with a cross-current portion, which is located on the outside of the moving contact group along the Y-axis direction and is connected to the connecting terminal along the disconnecting direction; when the moving contact group and the static contact group are closed, the magnetic field formed by the current passing through the cross-current portion acts on the overcurrent bridge, exerting a magnetic force on the moving contact toward the static contact group.
[0018] The eleventh technical solution is based on the eighth technical solution, wherein it also includes a static magnet; the static magnet is fixed relative to one of the other components except the moving contact group and the moving magnet group; the moving contact part includes a moving magnet group, the moving magnet group is fixed relative to the moving contact group, and the moving magnet group is opposite to the static magnet along the X-axis direction; when the moving contact group and the static contact group are closed, the moving magnet group and the static magnet form a magnetic circuit based on the current passing through the overcurrent bridge, so that the moving magnet group and the moving contact group are subjected to magnetic force along the closing direction.
[0019] The twelfth technical solution is based on the eleventh technical solution, wherein the moving magnet group includes a moving magnet, the moving magnet is arranged corresponding to the moving contact, the moving magnet is provided with a magnetic body and an extension portion, the magnetic body extends along the Z-axis direction and is fixedly connected to the back side of the current bridge, and the extension portion extends from the magnetic body along the closing direction.
[0020] The thirteenth technical solution is based on the eleventh technical solution, wherein the static conductive magnet is fixedly connected to the receiving part.
[0021] The fourteenth technical solution is based on the thirteenth technical solution, wherein the static contact points of the two static contacts are respectively located on both sides of the static conductive magnet along the Y-axis direction.
[0022] The fifteenth technical solution is based on the fourteenth technical solution, wherein at least one static contact is provided with a reverse flow portion extending along the Y-axis direction, and the flow direction of the reverse flow portion is opposite to the flow direction of the current bridge; the static magnet is located between the reverse flow portion and the dynamic magnet group along the X-axis direction.
[0023] The sixteenth technical solution is based on the fourteenth technical solution, wherein the static contact extends from a first surface of the static contact member perpendicular to the X-axis direction, and the static magnet is provided with a second surface facing away from the dynamic magnet group and perpendicular to the X-axis direction, and the second surface is closer to the dynamic magnet group along the X-axis direction than the first surface.
[0024] The seventeenth technical solution is based on the fourteenth technical solution, wherein the projections of the parts of all static contacts suitable for contacting the moving contact group on the second projection plane perpendicular to the Y-axis direction are all located within the projection of the static magnet on the second projection plane and the surface of the static magnet facing the moving magnet group is closer to the moving magnet group than all static contacts along the X-axis direction.
[0025] The eighteenth technical solution is based on the eighth technical solution, wherein the fixed part also includes two blocking members, the two blocking members are fixedly connected to the accommodating member and are located outside the static contact group along the Y-axis direction, and each blocking member extends along the X-axis direction so that the projection of the part of each static contact suitable for contacting the moving contact on the second projection plane perpendicular to the Y-axis direction is located within the projection of each blocking member on the second projection plane; the blocking members are made of high temperature resistant insulating material.
[0026] The nineteenth technical solution is based on the eighth technical solution, wherein the moving contact part also includes a pushing member, an elastic support group and a limiting member; the pushing member is fixedly connected to the armature assembly; the elastic support assembly is arranged on the pushing member and is located between the pushing member and the moving contact member group along the X-axis direction; the limiting member is fixed relative to the pushing member, and abuts against the moving contact member group along the disconnection direction when the moving contact member group and the static contact member group are disconnected.
[0027] The twentieth technical solution is based on the nineteenth technical solution, wherein the armature assembly and the pusher insert are integrally formed by injection molding.
[0028] The twenty-first technical solution is based on the twentieth technical solution, wherein the moving contact part also includes a connecting piece, which is integrally formed by injection molding with the pushing piece insert; the connecting piece extends along the Z-axis direction, and its two ends respectively extend out of the pushing piece to form two connecting ends, and the limiting piece is fixedly connected to the connecting end.
[0029] The twenty-second technical solution is based on the nineteenth technical solution, wherein the elastic bracket group includes an elastic bracket, the elastic bracket is provided with a frame body and a first elastic part, the frame body is fixed relative to the pushing member, the first elastic part is suitable for deformation along the X-axis direction and is arranged corresponding to the moving contact member, and the moving contact member is fixed to the corresponding first elastic part.
[0030] The twenty-third technical solution is based on the twenty-second technical solution, wherein the first elastic part includes two first elastic arms, one end of the first elastic arm is connected to the frame as a whole, and the other end is fixed to the back of the corresponding moving contact with the overcurrent bridge.
[0031] The twenty-fourth technical solution is based on the nineteenth technical solution, wherein the dynamic contact part also includes an elastic member, which is suitable for abutting against the accommodating member. The elastic member deforms to store energy when the pushing member moves along the disconnecting direction, and restores the deformation to release energy when the pushing member moves along the closing direction.
[0032] The twenty-fifth technical solution is based on the twenty-fourth technical solution, wherein the elastic member is provided with a main body and a second elastic part, the main body is in the shape of a sheet perpendicular to the X-axis direction and is fixed relative to the pushing member, the second elastic part is suitable for deformation along the X-axis direction, the second elastic part includes two second elastic arms, one end of the two second elastic arms are connected to the main body as a whole, and the other ends of the two second elastic arms extend to both sides of the Y-axis direction and are suitable for abutting the accommodating member.
[0033] The twenty-sixth technical solution is based on the twenty-first technical solution, wherein one of the moving contact part and the accommodating part is provided with a guide portion, and the other is provided with a sliding groove that slides with the guide portion along the X-axis direction, and the guide portion extends into the sliding groove along the Z-axis direction and is centered along the Y-axis direction between the two moving contact points of the moving contact part.
[0034] The twenty-seventh technical solution is based on the twenty-sixth technical solution, wherein the guide portion includes two first guide portions, and the number of slide grooves is two; the first guide portion is formed on a limiting member, and the limiting member also includes a limiting body, and the two first guide portions extend from the limiting body along the Z-axis direction away from each other into the corresponding slide grooves.
[0035] The twenty-eighth technical solution is based on the twenty-seventh technical solution, wherein the first guide portion is located at the front part of the limiting body along the closing direction.
[0036] The twenty-ninth technical solution is based on the twenty-seventh technical solution, wherein the projection of the first guide portion on the first projection plane is circular.
[0037] The thirtieth technical solution is based on the twenty-seventh technical solution, wherein the material of the first guide portion is plastic, the material of the limiting body is metal, and the two first guide portions and the limiting body insert are integrally formed by injection molding.
[0038] The thirty-first technical solution is based on the twenty-seventh technical solution, wherein the guide portion also includes a second guide portion; the second guide portion is formed on the pushing member, and the pushing member also includes a pushing body, and the two second guide portions extend from the pushing body along the Z-axis direction away from each other into the corresponding sliding grooves.
[0039] The thirty-second technical solution is based on the thirty-first technical solution, wherein the projection of the second guide portion on the first projection plane is circular.
[0040] The thirty-third technical solution is based on the thirty-first technical solution, wherein each sliding groove is divided into a first groove section suitable for sliding cooperation with the first guide part and a second groove section suitable for sliding cooperation with the second guide part; the first groove section and the second groove section are connected or separated along the X-axis direction.
[0041] The thirty-fourth technical solution is based on the twentieth technical solution, which also includes a micro switch; the micro switch includes a dynamic spring and two static contact terminals, the static contact terminals are fixedly connected to the accommodating component and penetrate the accommodating component along the Z-axis direction; the two static contact terminals are arranged along the Y-axis direction; the dynamic spring is driven by the dynamic contact part to contact the two static contact terminals along the X-axis direction, and is driven by the dynamic contact part or based on the elastic restoring force to move away from the two static contact terminals.
[0042] The thirty-fifth technical solution is based on the thirty-fourth technical solution, wherein the movable spring is fixedly connected to the pushing member; and the two static contact terminals are located between the movable spring and the coil winding along the X-axis direction.
[0043] The thirty-sixth technical solution is based on the first technical solution, wherein the coil assembly includes a shielding cover, which is fixed to the accommodating member and is arranged on both sides of the coil winding along the Z-axis direction and behind the coil winding along the X-axis direction.
[0044] The thirty-seventh technical solution relates to an electric meter, which includes a magnetic holding relay as described in any one of the first to thirty-sixth technical solutions.
[0045] Compared with the prior art, the above solution has the following beneficial effects:
[0046] In the first technical solution, the static contacts of the two static contacts are arranged along the Y-axis direction, and the moving contact group is closed or disconnected with the static contact group along the X-axis direction to correspondingly conduct or disconnect the electrical connection between the two static contacts. Under this structure, the safety distance between the moving contact group and the static contact group is twice the actual distance between the moving contact and the corresponding static contact along the X-axis direction, so the relay has higher safety and stronger load capacity, which is more conducive to improving the safety distance between the moving contact group and the static contact group.
[0047] In the first technical solution, the static contacts of the two static contacts are arranged along the Y-axis direction, and the connection terminals of the two static contacts are arranged along the X-axis direction and extend out of the accommodating member along the Y-axis direction. Therefore, the first technical solution bends the static contacts. Compared with the static contacts extending out of the accommodating member along the moving direction of the moving contact group, the size in the X-axis direction is shortened, and the space in the Y-axis direction is effectively utilized. Therefore, the size of the relay along the X-axis direction and the size along the Y-axis direction achieve a good balance, which can create more favorable conditions for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0048] The first technical solution is compared with the swing-type magnetic latching relay in the prior art. On the basis of retaining the coil assembly of the swing-type magnetic latching relay, the two armatures fixed to the permanent magnet in the armature assembly are improved from parallel arrangement to cross each other, so that the armature assembly can be converted from swinging relative to the coil assembly to linear motion relative to the coil assembly. Since the armature assembly moves linearly relative to the coil assembly, there is no loss of the radial component of the swing stroke of the swing-type magnetic latching relay. Therefore, the space utilization rate of the relay can be higher, and more favorable conditions can be created for increasing the safe distance between the moving contact group and the static contact group in a limited space.
[0049] Compared with the direct-acting magnetic latching relay in the prior art, the first technical solution has the following advantages: since the axis of the coil winding extends along the Y-axis direction and the two magnetic drive ends are arranged along the Y-axis direction, and the linear movement direction of the armature assembly is the X-axis direction perpendicular to the Y-axis direction, such a layout is conducive to making room for the movement of the armature assembly and the moving contact group along the X-axis, and at this time, the size of the accommodating part along the Y-axis direction is mainly determined by the length of the coil assembly along the Y-axis direction. Therefore, the first technical solution will not require a long length for the relay in one direction (whether in the X-axis direction or the Y-axis direction), which can make the relay more easily adapt to limited space and create more favorable conditions for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0050] Compared with the direct-acting magnetic latching relay in the prior art, the first technical solution does not need to be inserted into the push rod and the moving iron core in the coil winding, so the support shaft diameter of the coil frame is smaller and the inner diameter of the coil winding is smaller. Therefore, compared with the direct-acting magnetic latching relay in the prior art, when the space occupied by the coil assembly is the same, the magnetic driving force generated by the coil winding is stronger, and the driving force on the armature assembly is greater, which can create more favorable conditions for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0051] The second technical solution is one of the specific implementation methods of the first technical solution. Since the two armatures in the armature assembly are improved to cross each other on the basis of the coil assembly of the swing-type magnetic latching relay, the first part of the magnetic circuit without any air gap can be formed between the two suction parts of the armature assembly through the permanent magnet and the two armatures, and the second part of the magnetic circuit running through the entire coil assembly can also be formed between the two magnetic drive ends of the coil assembly. In the magnetic holding state, the suction part attracts the corresponding magnetic drive end along the X-axis direction, so that the first part and the second part can form a complete magnetic circuit without an air gap, so the magnetic loss is small and the magnetic efficiency is higher. Without increasing the power consumption of the coil assembly, it is beneficial to increase the movement stroke of the moving contact group; and when the magnetic driving force is equivalent, it can reduce the power consumption required for the coil assembly to achieve magnetic drive, which is beneficial to make the size of the coil assembly smaller. Therefore, it can create more favorable conditions for increasing the safe distance between the moving contact group and the static contact group in a limited space.
[0052] The direct-acting magnetic latching relay in the prior art often forms two magnetic circuits that resist each other in the magnetic latching state, one of which passes through the yoke iron plate and the other passes through the static iron core. The magnetic forces of the two magnetic circuits on the moving iron core are in opposite directions. The second part of the magnetic circuit in the second technical solution passes through the entire coil assembly, and the above problem does not exist. Therefore, compared with the direct-acting magnetic latching relay in the prior art, the magnetic force during magnetic latching is greater, especially when the relay is impacted by a large fault current, the armature assembly is less likely to break away from the magnetic latching state and move, which is beneficial to avoid the moving contact group from breaking away from the static contact group due to the large fault current, resulting in destructive arcing.
[0053] In the third technical solution, when the armature assembly is in a magnetic holding state at the first position, when the coil assembly is stimulated by a pulse electric signal to reverse the polarity temporarily formed by the two magnetic drive ends, not only do the two magnetic drive ends generate magnetic repulsion on the first suction part and the third suction part, but also the first part of the pushing magnetic circuit without an air gap is formed between the fourth suction part and the second suction part through the armature assembly, and the two magnetic drive ends form the second part of the pushing magnetic circuit that runs through the entire coil assembly through the coil assembly. The first part and the second part of the pushing magnetic circuit constitute a complete pushing magnetic circuit, in which there is only a necessary stroke air gap and no other air gaps, so the magnetic efficiency is higher, and the two magnetic drive ends exert a stronger magnetic drive force on the armature assembly under the same power consumption, which is more conducive to increasing the safety distance between the moving contact group and the static contact group. Similarly, when the armature assembly is in a magnetic holding state at the second position, when the coil assembly is stimulated by a pulse electric signal to reverse the polarity temporarily formed by the two magnetic drive ends, the same technical effect is also achieved.
[0054] In the third technical solution, since the first suction part and the fourth suction part are arranged along the X-axis direction, the third suction part and the second suction part are arranged along the X-axis direction, the first suction part and the third suction part are arranged along the Y-axis direction, and the fourth suction part and the second suction part are arranged along the Y-axis direction, the four suction parts of the armature assembly are respectively located at the four vertices of the rectangle on the first projection plane, which is convenient for adjusting the dimensions of the armature assembly along the X-axis direction and the Y-axis direction, creating more favorable conditions for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0055] In the fourth technical solution, permanent magnets are arranged on both sides of the intersecting parts along the Y axis, and the two magnetic poles of the permanent magnets are arranged along the X axis direction. Without increasing the size of the armature assembly along the X axis and the Z axis direction, the space occupied by the armature assembly is fully utilized to increase the magnetic force between the magnetic drive end and the armature assembly, which is more conducive to increasing the safe distance between the moving contact group and the static contact group. Since each permanent magnet is connected together by two armatures, the difference in strength of the magnetic field of each permanent magnet is effectively weakened on the two armatures, and the magnetic driving force between the suction part and the magnetic drive end on both sides can be more balanced along the X axis direction, so the relay is less likely to get stuck and has a longer life.
[0056] The fifth technical solution is a further improvement of the fourth technical solution. In the fourth technical solution, if the permanent magnets on both sides of the intersecting parts along the Y-axis direction are formed by magnetizing magnetic steel, the permanent magnets on both sides need to be magnetized twice to complete because the magnetic pole directions are opposite along the X-axis direction. This will lead to at least two problems. The first problem is that there is a risk of incorrect magnetization direction of the magnetic steel. The second problem is that if the two magnetic steels are close in the Y-axis direction, the second magnetization may cause the magnetic steel demagnetization during the first magnetization, resulting in poor consistency of magnetic parameters of the permanent magnets on both sides. In the fifth technical solution, even if there are more than one permanent magnets, since the magnetic poles of the permanent magnets are arranged along the Z-axis direction, the magnetic poles of each permanent magnet are the same along the Z-axis direction, so one magnetization can be completed, so the above two problems are well solved, which is conducive to ensuring that the magnetic field strength of the suction part on both sides of the armature assembly along the Y-axis direction is consistent, and at the same time, it can also ensure that the two armatures have a large contact area with the permanent magnets to improve the magnetic conductive cross-section and magnetic efficiency.
[0057] The sixth technical solution is a preferred implementation of the fifth technical solution. There is only one permanent magnet, so the structure is simple, which reduces the cost of the armature assembly. The sixth technical solution is also conducive to increasing the size of the permanent magnet along the Y-axis, X-axis and Z-axis directions, making the magnetic holding force of the armature assembly greater, and the magnetic driving force of the magnetic drive end on the armature assembly greater, which can create more favorable conditions for increasing the safe distance between the moving contact group and the static contact group in a limited space.
[0058] In the seventh technical solution, the projection of the armature assembly on the first projection plane is mirror-symmetrical along the symmetry plane perpendicular to the Y-axis, so that the magnetic field strength of the armature assembly on both sides of the Y-axis direction is more consistent, and the center of gravity is easier to maintain on the symmetry plane. The linear motion of the armature assembly is less likely to skew, the relay is less likely to get stuck and has a longer life, the magnetic driving force is less likely to be wasted on useless work, and more favorable conditions can be created for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0059] In the eighth technical scheme, the two moving contacts of the moving contact are arranged along the Y-axis direction and fixedly connected to the overcurrent bridge extending along the Y-axis direction, so that the current passing through the overcurrent bridge can flow along the Y-axis direction, which is convenient for forming a magnetic circuit for anti-short circuit. The anti-short circuit magnetic circuit is used to enable the moving contact group to be more reliably closed with the static contact group. When the relay is subjected to a large fault current, it is beneficial to prevent the moving contact group from detaching from the static contact group, thereby avoiding destructive arcing and causing damage to the relay.
[0060] In the ninth technical solution, the number of moving contacts in the moving contact group is more than two, and each moving contact is arranged along the Z-axis direction. Therefore, when the moving contact group and the static contact group are closed, each moving contact is connected in parallel with each other, which can increase the load capacity of the relay and reduce the contact resistance between the moving contact and the static contact. At the same time, combined with the technical means of extending the overcurrent bridge along the Y-axis direction and the technical means of moving the moving contact along the X-axis direction, the relay can make more full use of the space in all directions, and the structure is more compact, creating more favorable conditions for increasing the safe distance between the moving contact group and the static contact group in a limited space.
[0061] In the tenth technical solution, the connecting terminal of at least one static contact is located between the static contact and the coil winding along the X-axis direction, which increases the distance between the two connecting terminals along the X-axis direction, makes it less likely for short circuit between the two static contacts, and can meet the requirements for installation of external transformers.
[0062] In the tenth technical solution, the static contact is provided with a cross-current portion, which is located outside the moving contact group along the Y-axis direction and connected to the connection terminal along the disconnection direction. The magnetic field generated by the current in the cross-current portion acts on the overcurrent bridge whose overcurrent direction is the Y-axis direction, and generates a magnetic force toward the static contact group on the overcurrent bridge. The magnetic force enables the moving contact group to be more reliably closed with the static contact group. Since the magnetic force increases with the increase of current, when the relay is subjected to a large fault current, it is helpful to prevent the moving contact group from being separated from the static contact group, thereby avoiding destructive arcing and causing damage to the relay.
[0063] In the eleventh technical solution, the moving magnet group and the static magnet group form an anti-short circuit magnetic loop when the overcurrent bridge is overcurrented along the Y-axis direction, so that the moving magnet group and the moving contact group are subjected to magnetic force along the closing direction, so that the moving contact group can be more reliably closed with the static contact group. Since the magnetic force increases with the increase of current, it is helpful to prevent the moving contact group from being separated from the static contact group when the relay is subjected to a large fault current, thereby avoiding destructive arcing and causing damage to the relay.
[0064] In the eleventh technical solution, since the magnetic force exerted by the anti-short-circuit magnetic circuit on the moving magnet group and the moving contact group is toward the static magnet along the closing direction, "the static magnet is fixed relative to one of the other components except the moving contact group and the moving magnet" actually means that the static magnet is fixed relative to other components located in front of the moving magnet along the closing direction, generally refers to being fixed relative to the accommodating member, the static contact member or the limit member.
[0065] In the twelfth technical solution, the moving magnetizer is arranged correspondingly to the moving contact, so that an anti-short-circuit magnetic circuit can be formed around each moving contact, so that each moving contact is not easy to separate from the static contact group. The magnetic body is fixedly connected to the back of the overcurrent bridge, so that most of the magnetic field generated by the current of the overcurrent bridge can be confined in the anti-short-circuit magnetic circuit, thereby improving the magnetic efficiency. The extension part extends from the magnetic body along the closing direction, so when the moving contact group and the static contact group are closed, the air gap between the moving magnetizer and the static magnetizer is smaller, the magnetic resistance of the anti-short-circuit magnetic circuit is smaller, and the moving contact group is less likely to separate from the static contact group. Therefore, the moving contact group can be closed more reliably with the static contact group, which is conducive to preventing the moving contact group from separating from the static contact group when the relay is subjected to a large fault current, thereby avoiding destructive arcing and causing damage to the relay.
[0066] The thirteenth technical solution is a preferred implementation of the eleventh technical solution. The static conductive magnet is fixed to the receiving member, making it easier to install the static conductive magnet.
[0067] In the fourteenth technical solution, the static contacts of the two static contacts are located on both sides of the static magnet along the Y-axis direction, so that the magnetic force formed by the anti-short-circuit magnetic circuit formed by the static magnet and the dynamic magnet group on the dynamic contact group can be more balanced along the Y-axis direction, and the two dynamic contacts are not easy to disengage from the corresponding static contacts.
[0068] In the fifteenth technical solution, the flow direction of the reverse flow part is opposite to the flow direction of the overcurrent bridge, and the static conductive magnet is located between the reverse flow part and the moving conductive magnet group along the X-axis direction. Therefore, the direction of the magnetic flux lines of the magnetic field generated by the overcurrent in the reverse flow part on the side where the static conductive magnet is located is the same as the direction of the magnetic flux lines formed by the anti-short-circuit magnetic circuit on the side where the static conductive magnet is located, thereby enhancing the magnetic field strength of the static conductive magnet and making the magnetic force formed between the static conductive magnet and the moving conductive magnet group stronger. When the relay is subjected to a large fault current, the moving contact group is less likely to detach from the static contact group, thereby avoiding destructive arcing and causing damage to the relay.
[0069] In the sixteenth technical solution, the second surface is closer to the moving magnet group than the first surface along the X-axis direction, so the static magnet is not embedded between the two static contacts except the static contact points along the Y-axis direction, which increases the creepage distance between the static contact and the static magnet, and improves the voltage resistance of the relay. At the same time, it is also beneficial to reduce the distance between the two static contacts along the Y-axis direction, and to reduce the size of the accommodating part along the Y-axis direction, which can create more favorable conditions for increasing the safe distance between the moving contact group and the static contact group in a limited space.
[0070] In the seventeenth technical solution, the projections of the parts of all static contacts suitable for contacting the moving contact group on the second projection plane perpendicular to the Y-axis direction are all located within the projection of the static conductive magnet on the second projection plane, and the surface of the static conductive magnet facing the moving conductive magnet group is closer to the moving conductive magnet group than all static contacts along the X-axis direction. Therefore, when the moving contact group breaks the arc from the static contact group, the magnetic field generated by the arcs on both sides gathers on the static conductive magnet, making it difficult for the arc to propagate to both sides along the Y-axis direction, which can reduce the erosion of the surrounding accommodating parts by the arc escape between the moving contact and the static contact, and ensure the service life of the relay. On this basis, the distance between the two static contacts along the Y-axis direction can be designed to be closer, which is conducive to reducing the size of the accommodating parts along the Y-axis direction, and can create more favorable conditions for increasing the safe distance between the moving contact group and the static contact group in a limited space.
[0071] In the eighteenth technical solution, two barriers are fixed to the accommodating member and are located outside the static contact group along the Y-axis direction, and each barrier extends along the X-axis direction so that the projection of the part of each static contact suitable for contacting the moving contact on the second projection plane perpendicular to the Y-axis direction is located within the projection of each barrier on the second projection plane. Therefore, when the moving contact group separates the arc from the static contact group, the arc will not be transmitted to the two side walls of the accommodating member along the Y-axis direction, thereby ensuring the insulation performance of the accommodating member. The barrier is made of high-temperature resistant insulating material, which can prevent the heat of the arc from destroying the barrier when the load is large and the arc generates a lot of heat, thereby avoiding damage to the barrier, which is beneficial to improving the load capacity of the relay.
[0072] In the nineteenth technical solution, the elastic bracket group is arranged between the pusher and the moving contact group, and can provide elastic force to the moving contact group in the closing direction after the pusher experiences an overtravel, so that the moving contact group can be more reliably closed with the static contact group. When the relay is subjected to a large fault current, the moving contact group is less likely to be separated from the static contact group, thereby avoiding destructive arcing and causing damage to the relay. The elastic bracket group can also generate additional repulsive force when the moving contact group is disconnected from the static contact group, helping the moving contact to disconnect from the static contact group.
[0073] In the nineteenth technical solution, by providing a limiter, it can be ensured that when the moving contact group and the static contact group are disconnected, the distance between the moving contact group and the static contact group meets the design requirements.
[0074] In the twentieth technical solution, the armature assembly and the pusher insert are integrally formed by injection molding, which avoids the errors that may occur during the assembly process of the armature assembly and the pusher, and also makes the pusher and the armature assembly more integrated with fewer parts, which is conducive to making full use of limited space.
[0075] In the twenty-first technical scheme, the connecting member and the pushing member are insert-molded as one piece, so that the limiting member is easier to fix relative to the pushing member, and the limiting member has stronger rigidity, better limiting effect on the moving contact group, and can also save the size of the relay along the Y-axis direction; the two ends of the connecting member along the Z-axis direction respectively extend out of the pushing member to form a connecting end fixedly connected to the limiting member, which can save the size of the relay along the Z-axis direction and create more favorable conditions for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0076] In the twenty-second technical solution, the first elastic part is arranged corresponding to the moving contact, and each moving contact is fixedly connected to the corresponding first elastic part. Therefore, the posture of each moving contact can be adjusted by a relatively independent first elastic part, which is more conducive to the reliable closure of the two moving contacts of the moving contact with the corresponding static contacts.
[0077] In the twenty-third technical solution, the first elastic part includes two first elastic arms fixedly connected to the overcurrent bridge, which is conducive to the movable contact to swing freely to adjust the posture. The positions where the two first elastic arms are fixedly connected to the overcurrent bridge are respectively located on the back of the corresponding movable contacts, so that the elastic force of the two first elastic arms can directly act on the two movable contacts, and the two movable contacts can be reliably closed with the corresponding static contacts.
[0078] In the twenty-fourth technical solution, the elastic member stores energy due to deformation when the pushing member moves in the disconnecting direction and releases energy due to restoring the deformation when the pushing member moves in the closing direction. This can better help the moving contact group to start from the disconnected position and approach the static contact group, which is beneficial to increase the movement stroke of the moving contact group, and therefore also helps to increase the safety distance between the moving contact group and the static contact group.
[0079] In the twenty-fifth technical solution, the main body of the elastic member is sheet-shaped and fixed relative to the pushing member, and the second elastic arm extends to both sides of the Y-axis direction and is suitable for abutting the accommodating member, which can make the space occupied by the elastic member along the X-axis direction smaller and have good elastic deformation ability, avoiding the compression length of the spring when using the spring as the elastic member to increase the size of the moving contact part along the X-axis direction, thereby helping to reduce the size of the relay along the X-axis direction, and therefore creating more favorable conditions for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0080] In the twenty-sixth technical scheme, the guide part is centrally arranged along the Y-axis direction. Compared with the guide parts being arranged on both sides along the Y-axis direction, it can save space along the Y-axis direction and avoid the increase in the size of the relay along the Y-axis direction. At the same time, it can avoid the jamming of the moving contact part during movement due to the non-parallelism of the guide parts on both sides along the Y-axis direction, so that the magnetic driving force of the magnetic circuit part is not easily wasted on useless work, and can create more favorable conditions for increasing the safety distance between the moving contact group and the static contact group in a limited space.
[0081] In the twenty-seventh technical solution, since the limiter has been abutting the moving contact group before the pusher moves in the closing direction into the overtravel, and when entering the overtravel, the moving contact has already abutted the corresponding static contact, the first guide portion is set on the limiter, which can better guide the moving contact to move along the X-axis direction, so that the moving contact correctly abuts the static contact along the X-axis direction, reduces the contact resistance between the moving contact and the static contact, and also shortens the arc pulling time when the moving contact and the static contact are disconnected, which is beneficial to increase the life of the moving contact and the static contact. This is because the guide portion and the slide groove slide along the X-axis direction, and a matching gap is inevitably formed between the two. If the guide portion and the moving contact are far apart in the X-axis direction, the matching gap will be magnified in the movement of the moving contact, so that the moving contact cannot correctly abut the static contact along the X-axis direction, thereby increasing the contact resistance between the moving contact and the static contact, and also making the arc pulling time longer when the moving contact is disconnected from the static contact, which is not good for the life of the moving contact and the static contact.
[0082] In the twenty-seventh technical solution, the first guide portion is arranged on the limiter, which means that the slide groove is arranged on the accommodating member. Since the static contact member group is fixedly connected to the accommodating member, the slide groove is arranged on the accommodating member to ensure that the extension direction of the slide groove is perpendicular to the arrangement direction of the static contact points of the two static contacts, so that the slide groove guides the guide portion along the X-axis direction more accurately.
[0083] In the twenty-eighth technical solution, the first guide portion is located at the front part of the limit body along the closing direction, so that the first guide portion is closer to the moving contact along the X-axis direction, which is more conducive to the moving contact to correctly contact the static contact along the X-axis direction, thereby reducing the contact resistance between the moving contact and the static contact, and shortening the arc pulling time when the moving contact and the static contact are disconnected, which is beneficial to increase the service life of the moving contact and the static contact.
[0084] In the twenty-ninth technical solution, the projection of the first guide portion on the first projection plane is circular, which is helpful to avoid jamming of the sliding cooperation between the first guide portion and the slide groove.
[0085] In the thirtieth technical solution, the material of the first guide part is plastic, which is conducive to avoiding scraping of the plastic container when the first guide part is made of metal, thereby preventing the scraping from falling on the moving contact and the static contact, affecting the contact resistance between the moving contact and the static contact. The material of the limit body is metal, so it has stronger rigidity and better limiting effect on the moving contact group. The first guide part and the limit body insert are integrally molded by injection molding, and the combination of the two is better. The position of the first guide part along the Y-axis direction is more precise, which is conducive to better sliding cooperation with the slide groove along the X-axis direction.
[0086] In the thirty-first technical solution, the first guide portion and the second guide portion cooperate with each other, and can better keep the moving contact portion moving along the X-axis direction by sliding with the slide groove along the X-axis direction. The second guide portion is arranged on the push body so that there is a certain distance between the first guide portion and the second guide portion along the X-axis direction, which is more conducive to not enlarging the matching clearance between the guide portion and the slide groove.
[0087] In the thirty-first technical solution, the armature assembly and the pusher insert are integrally formed by injection molding, and the second guide portion is arranged on the pusher, which is beneficial to guiding each suction portion to be suctioned with the corresponding magnetic drive end along the X-axis direction, avoiding that when only the first guide portion is set, the matching clearance between the first guide portion and the slide groove is enlarged at the pusher, so that the suction portion cannot be properly suctioned with the magnetic drive end along the X-axis direction, ensuring that after the suction portion suctions the magnetic drive end, there is no air gap between the magnetic circuit formed in the first part of the armature assembly and the second part formed in the coil assembly, thereby improving magnetic efficiency and increasing magnetic driving force, and thus helping to increase the safety distance between the moving contact group and the static contact group.
[0088] In the thirty-second technical solution, the projection of the second guide portion on the first projection plane is circular, which is helpful to avoid jamming in the sliding cooperation between the second guide portion and the slide groove.
[0089] The thirty-third technical solution shows two specific implementations of the thirty-first technical solution. Regardless of whether the first slot section and the second slot section are connected, since both are formed in the receiving member, it is possible to ensure that the slide slot extends along the X-axis direction.
[0090] In the thirty-fourth technical solution, by providing a micro switch, the external relay state sensing circuit can be informed of the on-off state of the relay, which facilitates the management of the relay.
[0091] In the thirty-fifth technical solution, the static contact terminal is located between the dynamic spring and the coil winding along the X-axis direction, which can effectively utilize the space between the pusher and the coil winding, avoiding the increase of the size of the accommodating member along the Y-axis direction when the static contact terminal is arranged outside the coil assembly along the Y-axis direction, and creating more favorable conditions for increasing the safe distance between the dynamic contact group and the static contact group in a limited space. The dynamic spring is fixedly connected to the pusher, making the position and movement of the dynamic spring more certain.
[0092] In the thirty-sixth technical solution, a shielding cover is provided to compress the magnetic field of the coil assembly inside the iron core and the yoke, thereby increasing the magnetic field strength between the two magnetic drive ends, which is beneficial to improving the magnetic efficiency and the driving force of the magnetic circuit part, and can create more favorable conditions for increasing the safe distance between the moving contact group and the static contact group in a limited space, while also preventing the magnetic circuit part from being affected by the external magnetic field.
[0093] The thirty-seventh technical solution has the technical effect of the technical solution it refers to. BRIEF DESCRIPTION OF THE DRAWINGS
[0094] In order to more clearly illustrate the technical solution of the embodiment, the following briefly introduces the drawings required for use:
[0095] Figure 1 It is a three-dimensional exploded view of the relay in the first embodiment;
[0096] Figure 2 is a top view of the housing in the first embodiment;
[0097] Figure 3 is a three-dimensional diagram of the cover body in the first embodiment;
[0098] Figure 4 is a three-dimensional diagram of the static contact assembly in the first embodiment;
[0099] Figure 5 It is a three-dimensional diagram of the static conductive magnet in the first embodiment;
[0100] Figure 6 is a top view of the static conductive magnet in Example 1;
[0101] Figure 7 It is a front view of the magnetic circuit part in the first embodiment;
[0102] Figure 8 is a top view of the coil assembly in Example 1;
[0103] Fig. 9 is a top view of the armature assembly in the first embodiment;
[0104] Fig.10 It is a right side view of the armature assembly in the first embodiment;
[0105] Fig.11 is a three-dimensional diagram of the shielding cover in the first embodiment;
[0106] Fig.12 It is a schematic diagram of the state of the magnetic circuit part when the armature assembly is in the magnetic holding state at the first position in the first embodiment;
[0107] Fig.13It is a schematic diagram of the state of the magnetic circuit part when the coil winding receives the first pulse electrical signal in the first embodiment;
[0108] Fig.14 It is a schematic diagram of the state of the magnetic circuit part when the armature assembly moves to the second position in the first embodiment;
[0109] Fig.15 It is a schematic diagram of the state of the magnetic circuit part when the armature assembly is in the magnetic holding state at the second position in the first embodiment;
[0110] Fig.16 It is a schematic diagram of the state of the magnetic circuit part when the coil winding receives the second pulse electrical signal in the first embodiment;
[0111] Fig.17 It is a schematic diagram of the state of the magnetic circuit part when the armature assembly moves to the first position in the first embodiment;
[0112] Fig.18 is a top view of the moving contact part in the first embodiment;
[0113] Fig.19 It is a front view of the pushing member in the first embodiment;
[0114] Fig. 20 It is a three-dimensional exploded view of some components of the moving contact part in the first embodiment;
[0115] Fig.21 It is a right side view of the limiting member in the first embodiment;
[0116] Fig. 22 for Fig.21 AA section view;
[0117] Fig.23 is a schematic diagram of the internal structure of the relay in the first embodiment when it is in the off state;
[0118] Fig.24 It is a schematic diagram of the internal structure of the relay in the first embodiment when it is in the on state;
[0119] Fig.25 It is a right side view of the relay in the first embodiment;
[0120] Fig.26 for Fig.25 BB section view;
[0121] Fig. 27 It is a top view of the magnetic circuit part in the second embodiment;
[0122] Fig.28 is a three-dimensional diagram of the armature assembly in the second embodiment;
[0123] Fig.29 It is a three-dimensional diagram of the relay in the second embodiment.
[0124] Description of main reference numerals:
[0125] 1. Relay; 2. Fixed part; 3. Magnetic circuit part; 4. Moving contact part; 5. Micro switch; 6. Accommodating part; 7. Static contact group; 8. Static magnet; 9. Barrier; 10. Shell; 11. Cover; 12. Accommodating cavity; 13. Slide; 14. First slot section; 15. Second slot section; 16. Static magnet slot; 17. Barrier slot; 18. Abutment surface; 19. Static contact; 20. Static contact point; 21. Connecting terminal; 22. First static contact; 23. Second static contact; 24. First flow part; 25. First static contact; 26. Second flow part; 27. Third flow part; 28. Fourth flow part; 29. Fifth flow part; 30. Sixth flow part; 27a. Measuring terminal; 31. First connecting terminal 32. The seventh current-carrying part; 33. The second static contact; 34. The eighth current-carrying part; 35. The ninth current-carrying part; 36. The second connecting terminal; 37. The coil assembly; 38. The armature assembly; 39. The shielding cover; 40. The coil frame; 41. The coil winding; 42. The signal input terminal; 43. The iron core; 44. The yoke; 45. The magnetic drive end; 46. The first yoke; 47. The second yoke; 48. The first magnetic drive end; 49. The second magnetic drive end; 50. The permanent magnet; 51. The armature; 52. The first permanent magnet; 53. The second permanent magnet; 54. The magnetic pole; 55. The first magnetic pole; 56. The second magnetic pole; 57. The first armature; 58. The second armature; 59. The parts that intersect with each other; 60. The suction part; 61. The first suction The first and second guide portions are as follows: a first engaging portion; a second engaging portion; a third engaging portion; a fourth engaging portion; a first shielding member; a second shielding member; a shielding wall; a connecting wall; a connecting wall; a groove; a push member; a connecting member; a moving contact member group; a moving magnet member group; a moving magnet member group; a flexible bracket group; a flexible member; a stop member; a pushing body; a second guiding portion; a receiving portion; a first insert member; a second insert member; a connecting column; a moving spring; a connecting end; a moving contact member; a first current bridge; a moving contact point; a first moving contact member; a second moving contact member; a moving magnet member; a moving magnet member; a magnetic body; a extending portion; 93. Elastic bracket; 94. frame; 95. first elastic part; 96. first connecting hole; 97. first elastic arm; 98. main body; 99. second elastic part; 100. second connecting hole; 101. second elastic arm; 102. limiting body; 103. first guiding part; 104. limiting part; 105. connecting part; 106. avoidance hole; 107. assembly hole; 108. bending part; 109. guiding part; 110. static contact terminal; 111. fixing part; 112. first fixing part; 113. second fixing part; F1. first magnetic force; M1. anti-short circuit magnetic circuit; M2. reverse current magnetic field; S1. first surface; S2. second surface; W. interval; X1. closing direction; X2. opening direction. DETAILED DESCRIPTION
[0126] In the claims and the specification except for the embodiments, the terms "X-axis direction", "Y-axis direction" and "Z-axis direction" only mean that the feature with one of the above directions is perpendicular to the feature with another direction, and do not require that they must be implemented according to the "X-axis direction", "Y-axis direction" and "Z-axis direction" described in the embodiments. In the embodiments, the X-axis direction is perpendicular to the Y-axis direction and the Z-axis direction. Among them, the X-axis direction can be divided into front and back. Fig.23 The left side is the front, and the right side is the back. The X-axis direction can also be divided into the closing direction and the opening direction. The closing direction refers to the direction of movement when the moving contact group moves to the state of closing with the static contact group, that is, from the back to the front. Fig.23 The direction in the middle is from right to left; the disconnection direction refers to the direction of movement of the moving contact group when it moves to the state of disconnection from the static contact group, that is, from front to back. Fig.23 The direction in the middle is from left to right; the Y axis direction can be divided into left and right, as shown in the instruction manual. Fig.23 The upper middle side is left, and the lower middle side is right; the Z-axis direction can be divided into up and down.
[0127] In the claims and the description, unless otherwise defined, the terms "first", "second" or "third", etc. are intended to distinguish different objects rather than to describe a specific order.
[0128] In the claims and the specification, unless otherwise defined, the terms "fixed connection", "fixed connection" or "relatively fixed" should be understood in a broad sense, that is, any connection method in which there is no displacement relationship and relative rotation relationship between the two parties, that is to say, including non-detachable fixed connection, detachable fixed connection, integral connection and fixed connection through other devices or elements.
[0129] In the claims and the description, unless otherwise defined, the terms "includes", "has" and their variations mean "including but not limited to".
[0130] In the claims and the specification, unless otherwise defined, the term "provided with" means that the technical feature located thereafter is a part of the technical feature located therefor.
[0131] In the claims and the specification, unless otherwise defined, the term "group" means a collection, and unless otherwise defined, it may include one element or multiple elements. For example, a "moving contact group" may include one moving contact or more than two moving contacts.
[0132] In the claims and the specification, unless otherwise defined, the term "temporarily formed" means that the polarity of the magnetic driving end formed by the pulse electric signal disappears as the pulse electric signal disappears.
[0133] In the claims and the specification, unless otherwise specified, the term "reversal" means that when the current direction of the pulse electrical signal received by the coil winding this time is different from the current direction of the pulse electrical signal received last time, the polarity of the magnetic drive end temporarily formed this time is opposite to the polarity of the magnetic drive end temporarily formed last time. Of course, those skilled in the art should understand that for a magnetic latching relay, if the current direction of the pulse electrical signal received by the coil assembly this time is the same as the current direction of the pulse electrical signal received last time, the pulse electrical signal received this time has no control significance, and the state of the relay will not change.
[0134] In the claims and the specification, unless otherwise defined, the term "back side" refers to the side facing away from the stationary contact assembly.
[0135] In the claims and the specification, unless otherwise defined, the term "mounted" means connected directly or indirectly to each other.
[0136] Embodiment 1
[0137] Relay 1 is used to receive an electrical signal to control the on and off of an external circuit. Specifically, the relay 1 in this embodiment is a magnetic latching relay, which is used to receive a pulse electrical signal to control the on and off of an external circuit. In this embodiment, the pulse electrical signal can be divided into a first pulse electrical signal and a second pulse electrical signal. The first pulse electrical signal is correspondingly used to control the conduction of the external circuit, and the second pulse electrical signal is correspondingly used to control the off of the external circuit. After receiving the first pulse electrical signal, relay 1 switches from the off state to the on state. After the first pulse electrical signal disappears, relay 1 remains in the on state until the second pulse electrical signal is received; after receiving the second pulse electrical signal, relay 1 switches from the on state to the off state. After the second pulse electrical signal disappears, relay 1 remains in the off state until the first pulse electrical signal is received. In this embodiment, the external circuit is a single-phase AC circuit. Relay 1 needs to control the on and off of the single-phase AC circuit.
[0138] See also Figure 1 , Figure 1 Schematic diagram showing the structure of the relay 1 in this embodiment. Figure 1 As shown, the relay 1 includes a fixed part 2, a magnetic circuit part 3, a moving contact part 4 and a micro switch 5. The parts of the fixed part 2 are fixed relative to each other and can serve as a movement reference for the moving contact part 4. The magnetic circuit part 3 is used to receive a pulse electrical signal and drive the moving contact part 4 to move based on the pulse electrical signal. The moving contact part 4 is driven by the magnetic circuit part 3 to move relative to the fixed part 2 along the X-axis direction to control the on and off of the external circuit. The micro switch 5 is used to send a relay state signal to an external relay state sensing circuit.
[0139] like Figure 1 As shown, the fixed part 2 includes a receiving part 6 , a static contact member group 7 , a static conductive magnet 8 and a blocking member 9 .
[0140] like Figure 1 As shown, the accommodating component 6 is made of plastic and includes a shell 10 and a cover 11 .
[0141] See also Figure 2 , Figure 2 The housing 10 in this embodiment is shown. Figure 2 As shown, the housing 10 is provided with a cavity 12, which opens upward along the Z-axis direction and is used to accommodate the static contact group 7, the static conductive magnet 8, the barrier 9, the magnetic circuit part 3, the moving contact part 4 and the micro switch 5. The bottom wall of the housing 10 is provided with a slide groove 13 in the middle along the Y-axis direction, and the slide groove 13 extends along the X-axis direction and is divided into a first groove section 14 and a second groove section 15. The first groove section 14 is located in front of the second groove section 15. In this embodiment, the first groove section 14 and the second groove section 15 of the housing 10 are separated from each other along the X-axis direction. In other embodiments, the first groove section 14 and the second groove section 15 of the housing 10 can be arranged to be connected to each other along the X-axis direction. A static conductive magnet groove 16 is provided in front of the first groove section 14. The first groove section 14 is provided with barrier grooves 17 on the left and right sides along the Y-axis direction. Abutment surfaces 18 are provided at the rear of the two barrier grooves 17, and the abutment surfaces 18 are arranged forward.
[0142] See also Figure 3 , Figure 3 FIG. 1 shows the cover body 11 in this embodiment. Figure 3 As shown, the cover body 11 is fixedly connected to the shell 10 and is used to shield the cavity 12. The cover body 11 is also provided with a slide groove 13, which extends along the X-axis direction and is divided into a first groove section 14 and a second groove section 15. The first groove section 14 of the cover body 11 is corresponding to the first groove section 14 of the shell 10 along the Z-axis direction. The second groove section 15 of the cover body 11 is corresponding to the second groove section 15 of the shell 10 along the Z-axis direction. In this embodiment, the first groove section 14 and the second groove section 15 of the cover body 11 are separated from each other along the X-axis direction. In other embodiments, the first groove section 14 and the second groove section 15 of the cover body 11 can be arranged to be connected to each other along the X-axis direction.
[0143] See also Figure 4 , Fig.23 and Fig.26 , Figure 4 , Fig.23 and Fig.26The static contact group 7 in this embodiment is shown. The static contact group 7 is used to electrically connect to an external circuit. The static contact group 7 includes two static contacts 19. Each static contact 19 is provided with a static contact 20 and a connecting terminal 21. The connecting terminal 21 is used to connect to an external circuit. One of the two connecting terminals 21 is used to connect a power source, and the other is used to connect a load. When the two static contacts 19 are turned on, the power source and the load are turned on; when the two static contacts 19 are turned off, the power source and the load are turned off. Specifically, in this embodiment, the two static contacts 19 are respectively a first static contact 22 and a second static contact 23. The first static contact 22 is provided with a first flow portion 24, a first static contact 25, a second flow portion 26, a third flow portion 27, a fourth flow portion 28, a fifth flow portion 29 and a sixth flow portion 30. The first flow portion 24 is perpendicular to the X-axis direction and extends along the Z-axis direction. The first flow portion 24 is provided with a first surface S1 facing backward along the X-axis direction. The first static contact 25 is the static contact 20 of the first static contact 22. There are two first static contacts 25, and the two first static contacts 25 are arranged along the Z-axis direction. The two first static contacts 25 extend backward from the first surface S1 of the first flow portion 24 along the X-axis direction. The second flow portion 26 extends forward from the right side of the first flow portion 24 along the Y-axis direction along the X-axis direction. The third flow portion 27 extends rightward from the front end of the second flow portion 26 along the X-axis direction along the Y-axis direction, as shown in FIG. Fig.23 As shown, the third flow portion 27 penetrates the accommodating member 6 to the right along the Y-axis direction. Figure 4 As shown, the lower part of the third current-passing portion 27 along the Z-axis direction is provided with a measuring terminal 27a extending downward along the Z-axis direction, as shown in FIG. Fig.26 As shown, the measuring terminal 27a extends downwardly from the accommodation member 6 along the Z-axis direction. Figure 4 As shown, the fourth flow portion 28 extends backward along the X-axis direction from the right side of the third flow portion 27 along the Y-axis direction. The fifth flow portion 29 extends to the right along the Y-axis direction from the rear end of the fourth flow portion along the X-axis. The sixth flow portion 30 extends backward along the X-axis direction from the right side of the fifth flow portion 29 along the Y-axis direction and the lower part along the Z-axis direction. In this embodiment, the part of the third flow portion 27 extending out of the accommodating member 6, the fourth flow portion, the fifth flow portion and the sixth flow portion constitute a first connecting terminal 31. The first connecting terminal 31 is the connecting terminal 21 of the first static contact 22. The second static contact 23 is provided with a seventh flow portion 32, a second static contact 33, an eighth flow portion 34 and a ninth flow portion 35. The seventh flow portion 32 is provided with a first surface S1 ( Figure 4(not marked in the figure). The first surface S1 of the seventh flow portion 32 and the first surface S1 of the first flow portion 24 are located on the same plane perpendicular to the X-axis. The second static contact 33 is the static contact 20 of the second static contact 23. There are two second static contacts 33, and the two second static contacts 33 are arranged along the Z-axis direction. The two second static contacts 33 extend backward from the first surface S1 of the seventh flow portion 32 along the X-axis direction. The eighth flow portion 34 extends backward from the right side of the seventh flow portion 32 along the Y-axis direction along the X-axis direction. The ninth flow portion 35 extends to the right from the rear end of the eighth flow portion along the X-axis direction and the lower part along the Z-axis direction along the Y-axis direction. As shown Fig.23 As shown, the ninth current-passing portion 35 extends rightwardly from the accommodating member 6 along the Y-axis direction. In this embodiment, the ninth current-passing portion 35 constitutes a second connecting terminal 36. The second connecting terminal 36 is the connecting terminal 21 of the second static contact 23. The second connecting terminal 36 can be used to install a mutual inductor. In this embodiment, the two connecting terminals 21 are arranged along the X-axis direction and both extend out of the accommodating member 6 along the Y-axis direction.
[0144] See also Figure 5 and Figure 6 , Figure 5 and Figure 6 FIG. 8 shows the static conductive magnet 8 in this embodiment. Figure 5 As shown, the static conductive magnet 8 extends along the Z-axis direction. Figure 6 As shown, the surface of the static conductive magnet 8 facing forward along the X-axis direction forms a second surface S2. The second surface S2 is perpendicular to the X-axis direction.
[0145] See also Figure 1 , Figure 1 The barrier 9 in this embodiment is shown. In this embodiment, the number of the barrier 9 is two. Each barrier 9 is in the shape of a sheet and extends along the X-axis direction, and has a size along the Z-axis direction. Therefore, the two barrier 9 are perpendicular to the Y-axis direction. The barrier 9 is made of high temperature resistant insulating material. In this embodiment, ceramic material is used.
[0146] See also Figure 7 , Figure 7 FIG. 3 shows the magnetic circuit portion 3 in this embodiment. Figure 7 As shown, the magnetic circuit portion 3 includes a coil assembly 37 , an armature assembly 38 and a shielding cover 39 .
[0147] See also Figure 7 and Figure 8 , Figure 7 and Figure 8 The coil assembly 37 in this embodiment is shown. Figure 7 and Figure 8As shown, the coil assembly 37 includes a coil frame 40, a coil winding 41, a signal input terminal 42, an iron core 43 and a yoke 44. The coil frame 40 is fixedly connected to the housing 10. The coil frame 40 extends along the Y-axis direction and is provided with a center hole extending along the Y-axis direction. The coil frame 40 is provided with retaining walls at both ends along the Y-axis direction. The coil winding 41 is wound on the coil frame 40 and is located between the two retaining walls. The axis of the coil winding 41 extends along the Y-axis direction. The two terminals of the coil winding 41 are connected to three signal input terminals 42, and the signal input terminals 42 are used to receive pulse electrical signals. The iron core 43 is placed in the center hole of the coil frame 40 and extends along the Y-axis direction. The number of yokes 44 is two. The two yokes 44 are respectively fixedly connected to the two sides of the iron core 43 along the Y-axis direction, and the ends of the two yokes 44 away from the iron core 43 form magnetic drive ends 45 respectively. The two magnetic drive ends 45 are arranged along the Y-axis direction and extend close to each other along the Y-axis direction. The two yokes 44 are respectively a first yoke 46 and a second yoke 47. The two magnetic drive ends 45 are respectively a first magnetic drive end 48 and a second magnetic drive end 49. The first magnetic drive end 48 is formed on the first yoke 46, and the second magnetic drive end 49 is formed on the second yoke 47. The coil winding 41 is excited by the pulse electrical signal to reverse the polarity temporarily formed by the two magnetic drive ends 45 to drive the armature assembly 38 to move along the X-axis direction. In this embodiment, for the convenience of introduction, it is assumed that when the signal input terminal 42 receives the first pulse electrical signal, the coil winding 41 generates a first magnetic field, and makes the first magnetic drive end 48 temporarily have an N-pole polarity, and makes the second magnetic drive end 49 temporarily have an S-pole polarity. After the first pulse electrical signal disappears, the first magnetic field of the coil winding 41 disappears, and the first magnetic drive end 48 and the second magnetic drive end 49 no longer have the polarity generated based on the first magnetic field; when the signal input terminal 42 receives a second pulse electrical signal whose current direction is opposite to that of the first pulse electrical signal, the coil winding 41 generates a second magnetic field, which reverses the polarity of the first magnetic drive end 48 and has an S-pole polarity, and reverses the polarity of the second magnetic drive end 49 and has an N-pole polarity. After the second pulse electrical signal disappears, the second magnetic field of the coil winding 41 disappears, and the first magnetic drive end 48 and the second magnetic drive end 49 no longer have the polarity generated based on the second magnetic field. "Temporarily formed" in this embodiment means that the polarity of the magnetic drive end 45 formed by the pulse electrical signal disappears with the disappearance of the pulse electrical signal. "Reversal" in this embodiment means that when the current direction of the pulse electrical signal received by the coil winding 41 this time is different from that of the pulse electrical signal received last time, the polarity of the magnetic drive end 45 temporarily formed this time is opposite to the polarity of the magnetic drive end 45 temporarily formed last time.
[0148] See also Fig. 9 and Fig.10 , Fig. 9 and Fig.10The armature assembly 38 in this embodiment is shown. The armature assembly 38 is driven by the coil assembly 37 to move between the first position and the second position along the X-axis direction. When the armature assembly 38 moves to the first position, the relay 1 is in the off state and the external circuit is turned off. When the armature assembly 38 moves to the second position, the relay 1 is in the on state and the external circuit is turned on. The first position is further back than the second position along the X-axis direction. Fig. 9 and Fig.10 As shown, in this embodiment, the armature assembly 38 includes two permanent magnets 50 and two armatures 51. The two permanent magnets 50 are formed by magnetized magnetic steel. In other embodiments, the two permanent magnets 50 can also be made of other permanent magnetic materials, such as neodymium iron boron permanent magnets. In this embodiment, the two permanent magnets 50 are respectively a first permanent magnet 52 and a second permanent magnet 53. Each permanent magnet 50 is provided with two magnetic poles 54 with fixed polarity, and the two magnetic poles 54 are respectively a first magnetic pole 55 and a second magnetic pole 56. The first magnetic pole 55 and the second magnetic pole 56 have opposite polarities. For the convenience of introduction, it is assumed that the polarity of the first magnetic pole 55 is the N pole and the polarity of the second magnetic pole 56 is the S pole. In this embodiment, the two magnetic poles 54 of each permanent magnet 50 are arranged along the X-axis direction. In this embodiment, the two permanent magnets 50 are arranged along the Y-axis direction. Among them, the first permanent magnet 52 is on the left along the Y-axis direction, and the second permanent magnet 53 is on the right along the Y-axis direction. The first magnetic pole 55 of the first permanent magnet 52 is in front along the X-axis direction, and the second magnetic pole 56 is in the back along the X-axis direction. The first magnetic pole 55 of the second permanent magnet 53 is in the back along the X-axis direction, and the second magnetic pole 56 is in the front along the X-axis direction. The two armatures 51 are respectively a first armature 57 and a second armature 58. The first armature 57 is fixedly connected to the first magnetic poles 55 of the two permanent magnets 50. The second armature 58 is fixedly connected to the second magnetic poles 56 of the two permanent magnets 50. The projections of the two armatures 51 on the first projection plane perpendicular to the Z-axis direction intersect with each other. The parts 59 where the two armatures 51 intersect with each other form a gap W along the Z-axis direction. Each armature 51 is provided with two suction parts 60 on both sides along the Y-axis direction. Among them, the first armature 57 is provided with a first suction part 61 and a second suction part 62 on both sides along the Y-axis direction, the first suction part 61 is on the left side along the Y-axis direction and in front along the X-axis direction; the second suction part 62 is on the right side along the Y-axis direction and in the back along the X-axis direction. The second armature 58 is provided with a third suction portion 63 and a fourth suction portion 64 on both sides along the Y-axis direction, respectively. The third suction portion 63 is on the right side along the Y-axis direction and in front along the X-axis direction; the fourth suction portion 64 is on the left side along the Y-axis direction and in the back along the X-axis direction. Therefore, in this embodiment, the first suction portion 61 and the third suction portion 63 are arranged along the Y-axis direction, the fourth suction portion 64 and the second suction portion 62 are arranged along the Y-axis direction, the first suction portion 61 and the fourth suction portion 64 are arranged along the X-axis direction, and the third suction portion 63 and the second suction portion 62 are arranged along the X-axis direction. In this embodiment, the projection of the armature assembly 38 on the first projection plane is mirror-symmetrical relative to the symmetry plane perpendicular to the Y-axis direction.
[0149] See also Figure 7 and Fig.11 , Figure 7 and Fig.11 FIG. 3 shows a shielding cover 39 in this embodiment. Fig.11 As shown, the shielding cover 39 includes a first shielding member 65 and a second shielding member 66. The first shielding member 65 and the second shielding member 66 are plugged together to form the shielding cover 39. The shielding cover 39 is provided with two shielding walls 67 and a connecting wall 68. Each shielding wall 67 is provided with a groove 69 at the front end along the X-axis direction. The groove 69 extends along the X-axis direction and is located in the middle of the shielding wall 67 along the Y-axis direction. Figure 7 As shown, the two shielding walls 67 are arranged perpendicular to the Z-axis direction. The two shielding walls 67 are arranged above and below the coil assembly 37 along the Z-axis direction. The connecting wall 68 is perpendicular to the X-axis direction and is used to connect the two shielding walls 67. The connecting wall 68 is arranged behind the coil assembly 37 along the X-axis direction.
[0150] See also Figures 12 to 17 , Figures 12 to 17 The operating principle of the magnetic circuit portion 3 in this embodiment is shown.
[0151] like Fig.12 As shown, in this embodiment, the armature assembly 38 is located between the arms of the two yokes 44 extending along the X axis along the Y axis. The first magnetic drive end 48 is located between the first suction part 61 and the fourth suction part 64 along the X axis; the second magnetic drive end 49 is located between the third suction part 63 and the second suction part 62 along the X axis.
[0152] Fig.12 FIG. 2 shows the state of the magnetic circuit portion 3 when the armature assembly 38 in this embodiment is in the magnetic holding state at the first position. Fig.12As shown, when the armature assembly 38 is in the magnetic holding state at the first position, the first suction portion 61 suctions the first magnetic drive end 48, and the third suction portion 63 suctions the second magnetic drive end 49. At this time, the magnetic circuit portion 3 forms two closed magnetic circuits, namely the first closed magnetic circuit and the second closed magnetic circuit. The first closed magnetic circuit runs from the first magnetic pole 55 of the first permanent magnet 52, through the first suction portion 61, the first magnetic drive end 48, the first yoke 46, the iron core 43, the second yoke 47, the second magnetic drive end 49, the third suction portion 63, the part 59 that the second armature 58 crosses each other, and the second magnetic pole 56 of the first permanent magnet 52, back to the first magnetic pole 55 of the first permanent magnet 52, without any air gap in between, and passes through the entire coil assembly 37. The second closed magnetic circuit runs from the first magnetic pole 55 of the second permanent magnet 53, through the intersecting portion 59 of the first armature 57, the first suction portion 61, the first magnetic drive end 48, the first yoke 46, the iron core 43, the second yoke 47, the second magnetic drive end 49, the third suction portion 63, the second magnetic pole 56 of the second permanent magnet 53, and back to the first magnetic pole 55 of the second permanent magnet 53, without any air gap in between, and passes through the entire coil assembly 37. Therefore, when the armature assembly 38 is in the magnetic holding state at the first position, due to the existence of the first closed magnetic circuit and the second closed magnetic circuit, and the superposition effect between the two, a greater magnetic attraction force is generated between the first suction portion 61 and the first magnetic drive end 48 and between the third suction portion 63 and the second magnetic drive end 49, and the armature assembly 38 is maintained at the first position relative to the coil assembly 37.
[0153] Fig.13 FIG. 3 shows the state of the magnetic circuit portion 3 when the coil assembly 37 in this embodiment just receives the first pulse electrical signal. Fig.13As shown, at this time, the coil winding 41 is excited by the first pulse electrical signal to generate a first magnetic field, so that the first magnetic drive end 48 temporarily has an N-pole polarity, and the second magnetic drive end 49 temporarily has an S-pole polarity. Since the first magnetic drive end 48 and the first suction part 61 have the same polarity, both are N-pole, the first magnetic drive end 48 generates a magnetic repulsion force on the first suction part 61; since the second magnetic drive end 49 and the third suction part 63 have the same polarity, both are S-pole, the second magnetic drive end 49 generates a magnetic repulsion force on the third suction part 63. In addition, the magnetic circuit part 3 also forms two push magnetic circuits at this time, namely the first push magnetic circuit and the second push magnetic circuit. The first push magnetic circuit returns from the first magnetic drive end 48 through the travel air gap, the fourth suction part 64, the second magnetic pole 56 of the first permanent magnet 52, the first magnetic pole 55 of the first permanent magnet 52, the cross-section 59 of the first armature 57, the second suction part 62, the travel air gap, the second magnetic drive end 49, the second yoke 47, the core 43, the first yoke 46, and then returns to the first magnetic drive end 48, with only two travel air gaps in between, and passes through the entire coil assembly 37. The second push magnetic circuit returns from the first magnetic drive end 48 through the travel air gap, the fourth suction part 64, the cross-section 59 of the second armature 58, the second magnetic pole 56 of the second permanent magnet 53, the first magnetic pole 55 of the second permanent magnet 53, the second suction part 62, the travel air gap, the second magnetic drive end 49, the second yoke 47, the core 43, the first yoke 46, and then returns to the first magnetic drive end 48, with only two travel air gaps in between, and passes through the entire coil assembly 37. Therefore, when the coil assembly 37 just receives the first pulse electrical signal, not only does the first magnetic drive end 48 exert a magnetic repulsion force on the first suction part 61, and the second magnetic drive end 49 exerts a magnetic repulsion force on the third suction part 63, but also due to the existence of the first pushing magnetic circuit and the second pushing magnetic circuit, and the superposition effect between the two, the first magnetic drive end 48 generates a magnetic attraction force on the fourth suction part 64, and the second magnetic drive end 49 generates a magnetic attraction force on the second suction part 62, so that the coil assembly 37 can form a stronger driving force on the armature assembly 38, pushing the armature assembly 38 to move from the first position along the closing direction X1 to the second position.
[0154] Fig.14 FIG. 2 shows the state of the magnetic circuit portion 3 when the armature assembly 38 is driven by the coil assembly 37 to move to the second position along the closing direction X1 in this embodiment. Fig.14As shown, when the armature assembly 38 just moves to the second position, the first pulse electric signal and the first magnetic field have not disappeared, the first magnetic drive end 48 still temporarily has the N-pole polarity, and the second magnetic drive end 49 still temporarily has the S-pole polarity. At this time, the magnetic circuit part 3 forms two closed magnetic loops, namely the third closed magnetic loop and the fourth closed magnetic loop. The third closed magnetic loop starts from the first magnetic drive end 48, passes through the fourth suction part 64, the second magnetic pole 56 of the first permanent magnet 52, the first magnetic pole 55 of the first permanent magnet 52, the part 59 where the first armature 57 intersects with each other, the second suction part 62, the second magnetic drive end 49, the second yoke 47, the iron core 43, the first yoke 46 and returns to the first magnetic drive end 48, without any air gap in between, and passes through the entire coil assembly 37. The fourth closed magnetic circuit goes from the first magnetic drive end 48, through the fourth suction part 64, the cross-section 59 of the second armature 58, the second magnetic pole 56 of the second permanent magnet 53, the first magnetic pole 55 of the second permanent magnet 53, the second suction part 62, the second magnetic drive end 49, the second yoke 47, the iron core 43, the first yoke 46, and returns to the first magnetic drive end 48 without any air gap in between, and passes through the entire coil assembly 37. Therefore, when the armature assembly 38 just moves to the second position, due to the existence of the third closed magnetic circuit and the fourth closed magnetic circuit and the superposition effect between the two, a greater magnetic attraction is generated between the first magnetic drive end 48 and the fourth suction part 64 and between the second magnetic drive end 49 and the second suction part 62.
[0155] Fig.15 FIG. 2 shows the state of the magnetic circuit portion 3 when the armature assembly 38 in this embodiment is in the magnetic holding state at the second position. Fig.15 As shown in FIG. 1 , when the first pulse electrical signal disappears, the first magnetic field disappears, and the first magnetic drive end 48 and the second magnetic drive end 49 no longer have the polarity generated by the first magnetic field. At this time, the third closed magnetic circuit and the fourth closed magnetic circuit still exist, wherein the third closed magnetic circuit can be regarded as starting from the first magnetic pole 55 of the first permanent magnet 52, and its path is the same as Fig.14 The path of the third closed magnetic circuit shown in FIG. 1 is the same as that of the third closed magnetic circuit shown in FIG. 1 ; the fourth closed magnetic circuit can be regarded as starting from the first magnetic pole 55 of the second permanent magnet 53, and its path is the same as that of the third closed magnetic circuit shown in FIG. Fig.14 The path of the fourth closed magnetic circuit shown is the same. The third closed magnetic circuit and the fourth closed magnetic circuit are superimposed on each other, so that a greater magnetic attraction force is generated between the fourth suction portion 64 and the first magnetic drive end 48 and between the second suction portion 62 and the second magnetic drive end 49, and the armature assembly 38 is maintained in the second position relative to the coil assembly 37.
[0156] Fig.16 FIG. 3 shows the state of the magnetic circuit portion 3 when the coil assembly 37 in this embodiment just receives the second pulse electrical signal. Fig.16As shown, at this time, the coil winding 41 is excited by the second pulse electrical signal to generate a second magnetic field, so that the first magnetic drive end 48 temporarily has an S-pole polarity, and the second magnetic drive end 49 temporarily has an N-pole polarity. Since the first magnetic drive end 48 and the fourth suction part 64 have the same polarity, both are S-pole, the first magnetic drive end 48 generates a magnetic repulsion force on the fourth suction part 64; since the second magnetic drive end 49 and the second suction part 62 have the same polarity, both are N-pole, the second magnetic drive end 49 generates a magnetic repulsion force on the second suction part 62. In addition, the magnetic circuit part 3 also forms two push magnetic circuits at this time, namely the third push magnetic circuit and the fourth push magnetic circuit. The third push magnetic circuit returns to the second magnetic drive end 49 from the second magnetic drive end 49 through the travel air gap, the third suction part 63, the part 59 where the second armature 58 intersects with each other, the second magnetic pole 56 of the first permanent magnet 52, the first magnetic pole 55 of the first permanent magnet 52, the first suction part 61, the travel air gap, the first magnetic drive end 48, the first yoke 46, the iron core 43, the second yoke 47, and there are only two travel air gaps in the middle, and it passes through the entire coil assembly 37. The fourth push magnetic circuit returns to the second magnetic drive end 49 from the second magnetic drive end 49 through the travel air gap, the third suction part 63, the second magnetic pole 56 of the second permanent magnet 53, the first magnetic pole 55 of the second permanent magnet 53, the part 59 where the first armature 57 intersects with each other, the first suction part 61, the travel air gap, the first magnetic drive end 48, the first yoke 46, the iron core 43, the second yoke 47, and there are only two travel air gaps in the middle, and it passes through the entire coil assembly 37. Therefore, when the coil assembly 37 just receives the second pulse electrical signal, not only does the first magnetic drive end 48 exert a magnetic repulsion force on the fourth suction part 64, and the second magnetic drive end 49 exerts a magnetic repulsion force on the second suction part 62, but also due to the existence of the third pushing magnetic circuit and the fourth pushing circuit, and the existence of a superposition effect between the two, the first magnetic drive end 48 generates a magnetic attraction force on the first suction part 61, and the second magnetic drive end 49 generates a magnetic attraction force on the third suction part 63, so that the coil assembly 37 can form a stronger driving force on the armature assembly 38, pushing the armature assembly 38 to move from the second position along the disconnection direction X2 to the first position.
[0157] Fig.17 FIG. 2 shows the state of the magnetic circuit portion 3 when the armature assembly 38 is driven by the coil assembly 37 to move to the first position along the disconnection direction X2 in this embodiment. Fig.17 As shown, when the armature assembly 38 just moves to the first position, the second pulse electric signal and the second magnetic field have not disappeared, the first magnetic drive end 48 still has the S pole polarity temporarily, and the second magnetic drive end 49 still has the S pole polarity temporarily. At this time, the magnetic circuit part 3 still exists Fig.12 The first closed magnetic circuit and the second closed magnetic circuit are shown, wherein the first closed magnetic circuit can be regarded as starting from the second magnetic drive end 49, and its path is Fig.12The path of the first closed magnetic circuit shown is the same; the second closed magnetic circuit can be regarded as starting from the second magnetic drive end 49, and its path is the same as Fig.12 Therefore, when the armature assembly 38 just moves to the first position, due to the existence of the first closed magnetic circuit and the second closed magnetic circuit, and the superposition effect between the two, a greater magnetic attraction force is generated between the first magnetic drive end 48 and the first suction part 61 and between the second magnetic drive end 49 and the third suction part 63.
[0158] When the second pulse electrical signal disappears, the second magnetic field disappears, and the first magnetic drive end 48 and the second magnetic drive end 49 no longer have the polarity generated by the second magnetic field. Fig.12 It is shown in the magnetic holding state in the first position.
[0159] See also Fig.18 , Fig.18 FIG. 4 shows the moving contact part 4 in this embodiment. Fig.18 As shown, the moving contact part 4 includes a pushing member 70 , a connecting member 71 , a moving contact member group 72 , a moving magnet group 73 , an elastic bracket group 74 , an elastic member 75 and a limiting member 76 .
[0160] See also Fig.19 , Fig.19 FIG. 7 shows a pusher 70 and a connector 71 in this embodiment. Fig.19 As shown, in this embodiment, the armature assembly 38, the connecting member 71 and the movable spring 83 are fixedly connected to the push member 70. Specifically, the armature assembly 38, the connecting member 71 and the movable spring 83 are integrally formed with the push member 70 by insert injection molding. The push member 70 is made of plastic. The push member 70 is provided with a push body 77 and two second guide parts 78. The push body 77 is provided with a receiving part 79, a first insert part 80 and a second insert part 81. The receiving part 79 is used to receive the armature assembly 38. The first insert part 80 is used to receive the connecting member 71 and is located in front of the receiving part 77 along the X-axis direction. Two connecting columns 82 are provided on the front surface of the first insert part 78. The two connecting columns 82 are arranged along the Z-axis direction. Each connecting column 82 extends forward from the front surface of the first insert part 80 along the X-axis direction. The second insert part 81 is used to receive the movable spring 83 and is located behind the receiving part 79 along the X-axis direction. The movable spring 83 is a part of the micro switch 5, which will be described in detail later. The two second guide portions 78 extend away from each other along the Z-axis direction from the pushing body 77. In this embodiment, the two second guide portions 78 extend away from each other along the Z-axis direction from the upper surface and the lower surface of the accommodating portion 79 along the Z-axis direction, respectively, and the second guide portions 78 are arranged in the middle of the accommodating portion 79 along the Y-axis direction and the middle of the X-axis direction. The projection of each second guide portion 78 on the first projection plane perpendicular to the Z-axis direction is circular.
[0161] like Fig.19 As shown, the connecting member 71 extends along the Z-axis direction, and its two ends along the Z-axis direction extend out of the first insert portion 80 to form two connecting ends 84 .
[0162] See also Fig. 20 , Fig. 20 The moving contact group 72, the moving magnet group 73, the elastic bracket group 74 and the elastic member 75 in this embodiment are shown. The moving contact group 72 is driven by the armature assembly 38 and the pusher 70 which is molded integrally with the armature assembly 38 by insert injection molding to close or open with the stationary contact group 7 along the X-axis direction, so as to correspondingly conduct or cut off the electrical connection between the two stationary contacts 19. Fig. 20 As shown, the moving contact group 72 includes two moving contacts 85. The two moving contacts 85 are arranged along the Z-axis direction. Each moving contact 85 is provided with a current bridge 86 and two moving contacts 87. The current bridge 86 extends along the Y-axis direction. The two moving contacts 87 are arranged along the Y-axis direction and fixed to the current bridge 86, and each moving contact 87 faces forward along the X-axis direction and is arranged opposite to the corresponding static contact 20. Specifically, the moving contact 87 opposite to the first static contact 25 along the X-axis direction is the first moving contact 88; the moving contact 87 opposite to the second static contact 33 along the X-axis direction is the second moving contact 89. When the moving contact group 72 is closed with the static contact group 7, each first moving contact 88 abuts against the corresponding first static contact 25 along the X-axis direction, and each second moving contact 89 abuts against the corresponding second static contact 33 along the X-axis direction, and the first static contact 22 and the second static contact 23 are connected through the two moving contacts 85. When the moving contact group 72 is disconnected from the stationary contact group 7, each first moving contact 88 moves away from the corresponding first stationary contact 25 along the X-axis direction, and each second moving contact 89 moves away from the corresponding second stationary contact 33 along the X-axis direction, and the first stationary contact 22 and the second stationary contact 23 are turned off.
[0163] The moving magnet group 73 is fixed relative to the moving contact group 72 and is arranged relative to the static magnet 8 along the X-axis direction. Fig. 20 As shown, the moving magnet group 73 includes a moving magnet 90, and the moving magnet 90 is arranged corresponding to the moving contact 85. In this embodiment, the number of the moving magnets 90 is two, and the two moving magnets 90 are arranged along the Z-axis direction. Each moving magnet 90 is provided with a magnetic body 91 and two extensions 92. The magnetic body 91 extends along the Z-axis direction and is fixed to the back of the current bridge 86, where the "back" refers to the surface away from the static contact group 7. The extension 92 extends forward along the X-axis direction from both ends of the magnetic body 91 along the Z-axis direction.
[0164] The elastic support assembly 74 is mounted on the push member 70 and is located between the push member 70 and the movable contact assembly 72 along the X-axis direction. Fig. 20As shown, it includes an elastic bracket 93. In this embodiment, the number of elastic brackets 93 is two and they are arranged along the Z-axis direction. The elastic bracket 93 is provided with a frame 94 and a first elastic portion 95. The frame 94 is fixed relative to the pusher 70. Specifically, the frame 94 is provided with two first connecting holes 96 corresponding to the connecting column 82. The connecting column 82 passes through the first connecting holes 96 so that the frame 94 is positioned relative to the pusher 70 in any direction perpendicular to the X-axis direction. The first elastic portion 95 is suitable for elastic deformation along the X-axis direction. The first elastic portion 95 is arranged corresponding to the moving contact 85, and the moving contact 85 is fixed to the corresponding first elastic portion 95. In this embodiment, each first elastic portion 95 includes two first elastic arms 97, one end of the first elastic arm 97 is connected to the frame 94 as a whole, and the other end is fixed to the overcurrent bridge 86. The position where the first elastic arm 97 is fixed to the overcurrent bridge 86 is located on the back of the corresponding moving contact 87.
[0165] The elastic member 75 is adapted to abut against the accommodating member 6. The elastic member 75 deforms to store energy when the push member 70 moves along the opening direction X2, and recovers to release energy when the push member 70 moves along the closing direction X1. Fig. 20 As shown, the elastic member 75 is provided with a main body 98 and a second elastic portion 99. The main body 98 is in the shape of a sheet perpendicular to the X-axis direction and is fixed relative to the pushing member 70. Specifically, the main body 98 is provided with two second connecting holes 100 corresponding to the connecting column 82, and the connecting column 82 passes through the second connecting holes 100 so that the main body 98 can be positioned relative to the pushing member 70 along any direction perpendicular to the X-axis direction. The main body 98 is located between the frame 94 and the first insert portion 78 along the X-axis direction. The second elastic portion 99 is suitable for elastic deformation along the X-axis direction. The second elastic portion 99 is arranged corresponding to the moving contact 85 in the moving contact member group 72. The second elastic portion 99 includes two second elastic arms 101, one end of the two second elastic arms 101 is respectively connected to the main body 98 as a whole, and the other end extends to both sides of the Y-axis direction and is suitable for abutting the corresponding abutting surface 18.
[0166] See also Fig.21 and Fig. 22 , Fig.21 and Fig. 22 The limiting member 76 in this embodiment is shown. The limiting member 76 is fixed relative to the pushing member 70, and when the moving contact member group 72 is disconnected from the stationary contact member group 7, it abuts against the moving contact member group 72 backwards to limit the distance between the moving contact member group 72 and the stationary contact member group 7. Fig.21 and Fig. 22As shown, the limiting member 76 is provided with a limiting body 102 and two first guide portions 103. The limiting body 102 is made of metal. The limiting body 102 is provided with a limiting portion 104 and two connecting portions 105. The limiting portion 104 is suitable for abutting against each moving contact 85 in the moving contact group 72. The limiting portion 104 extends along the Z-axis direction and is provided with three avoidance holes 106, and the avoidance holes 106 are used for allowing the extension portion 92 of each moving magnet 90 to extend forward along the X-axis direction. The two connecting portions 105 extend backward from both ends of the limiting portion 104 along the Z-axis direction respectively, and the connecting portion 105 is provided with an assembly hole 107 that cooperates with and is fixed to the connecting end 84 and a bending portion 108 for installing the first guide portion 103. The bending portion 108 extends from the front end of the connecting portion 105 along the closing direction X1 along the Z-axis direction. The extension directions of the bending portions 108 of the two connecting portions 105 are opposite to each other. The two first guide portions 103 are arranged along the Z-axis direction and are located away from each other at the ends of the two bending portions 108 along the Z-axis direction. The material of the first guide portion 103 is plastic. The two first guide portions 103 are integrally formed with the limiting body 102 by insert injection molding, and the first guide portion 103 wraps the corresponding bending portion 108. In this embodiment, the first guide portion 103 is located at the front end of the limiting member 76 along the closing direction X1 along the X-axis direction, and is located in the middle of the limiting member 76 along the Y-axis direction. In this embodiment, the first guide portion 103 and the second guide portion 78 are both guide portions 109. The guide portion 109 is used to guide the movement of the moving contact portion 4 along the X-axis direction.
[0167] See also Figure 1 , Figure 1 FIG. 5 shows a micro switch 5 in this embodiment. Figure 1 As shown, in this embodiment, the micro switch 5 includes a dynamic spring 83 and two static contact terminals 110. The static contact terminal 110 extends along the Z-axis direction and extends out of the accommodating member 6. The two static contact terminals 110 are arranged along the Y-axis direction and are located between the dynamic spring 83 and the coil winding 41 along the X-axis direction. The two static contact terminals 110 are used to be electrically connected to the relay state sensing circuit. The dynamic spring 83 is fixedly connected to the push member 70. In this embodiment, the dynamic spring 83 and the push member 70 are insert-molded as a whole and are located in the second insert part 81. The dynamic spring 83 is provided with two abutment arms extending away from each other along the Y-axis direction. The dynamic spring 83 is driven by the push member 70 to move along the X-axis direction so that the abutment arms abut or move away from the two static contact terminals 110. In other embodiments, when the dynamic spring 83 is not fixedly connected to the push member 70, the dynamic spring 83 can also move away from the two static contact terminals based on its own elastic restoring force.
[0168] See also Fig.23 and Fig.26 , Fig.23 and Fig.26 The internal structure of the relay 1 in this embodiment is shown.
[0169] like Fig.23As shown, in this embodiment, the magnetic circuit part 3 and the moving contact part 4 are installed in the cavity 12. The two static contacts 19 of the static contact group 7 are fixed to the accommodating part 6, so that the static contacts 20 of the two static contacts 19 are arranged along the Y-axis direction, and the connecting terminals 21 of the two static contacts 19 are arranged along the X-axis direction and extend out of the accommodating part 6 along the Y-axis direction. The second connecting terminal 35 of the second static contact 23 is located between each static contact 20 and the coil winding 41 along the X-axis direction. The eighth current-passing portion 34 is located on the outside of the moving contact group 72 along the Y-axis direction, and is also located on the outside of the barrier 9 on the right side. The static conductive magnet 8 is inserted into the static conductive magnet slot 16 and fixed to the accommodating part 6. The first static contact 25 and the second static contact 33 are respectively located on both sides of the static conductive magnet 8 along the Y-axis direction. The projections of the parts of all the static contacts 20 suitable for contacting the moving contact group 72 on the second projection plane perpendicular to the Y-axis direction are all located within the projection of the static magnet 8 on the second projection plane, and the surface of the static magnet 8 facing the moving magnet group 73 is closer to the moving magnet group 73 than all the static contacts 20 along the X-axis direction. The second surface S2 is closer to the moving magnet group 73 than the first surface S1. The static magnet 8 and the moving magnet group 73 are arranged opposite to each other along the X-axis direction. The static magnet 8 is located between the third flow-through portion 27 and the moving magnet group 73 along the X-axis direction. In other embodiments, the static magnet 8 can also be fixed relative to the limit member 76, which can play the same role. The two blocking members 9 are respectively inserted into the corresponding blocking member grooves 17 and fixed to the accommodating member 6, so that the two blocking members 9 are located outside the static contact group 7 along the Y-axis direction. The first magnetic drive end 48 is located between the first suction portion 61 and the fourth suction portion 64 along the X-axis direction. The second magnetic drive end 49 is located between the third suction portion 63 and the second suction portion 62 along the X-axis direction. Each first moving contact 88 is arranged opposite to the corresponding first static contact 25 along the X-axis direction, and each second moving contact 89 is arranged opposite to the corresponding second static contact 33 along the X-axis direction. The limiter 76 is fixedly connected to the connecting member 71 to be relatively fixed to the pushing member 70. The limiter 76 is suitable for abutting the moving contact group 72 along the disconnection direction X2. The elastic member 75 is suitable for abutting the accommodating member 6. The first guide portion 103 and the second guide portion 78 are both centered between the first moving contact 88 and the second moving contact 89 along the Y-axis direction.
[0170] like Fig.26As shown, the shell 10 and the cover body 11 are fixedly connected to form the accommodating member 6. The shielding cover 39 is placed in the accommodating member 6. The first guide portion 103 located at the upper part along the Z-axis direction extends into the first groove section 14 of the slide groove 13 of the cover body 11 along the Z-axis direction. The second guide portion 78 located at the upper part along the Z-axis direction extends into the second groove section 15 of the slide groove 13 of the cover body 11 along the Z-axis direction. The first guide portion 103 located at the lower part along the Z-axis direction extends into the first groove section 14 of the slide groove 13 of the shell 10 along the Z-axis direction. The second guide portion 78 located at the lower part along the Z-axis direction extends into the second groove section 15 of the slide groove 13 of the shell 10 along the Z-axis direction. As a result, each guide portion 109 extends into the corresponding slide groove 13 along the Z-axis direction, and slides with the slide groove 13 along the X-axis direction. In this embodiment, the guide portion 109 is arranged on the moving contact portion 4, and the slide groove 13 is arranged on the accommodating member 13. In other embodiments, the guide portion 109 may be disposed on the accommodating member 6 , and the slide groove 13 may be disposed on the movable contact portion 4 .
[0171] See also Fig.23 , Fig.23 2 shows the state of the relay 1 when the armature assembly 38 is in the first position. Fig.23 As shown, when the armature assembly 38 is in the first position, the moving contact group 72 is disconnected from the static contact group 7 along the disconnection direction X2, the relay 1 is in the off state, and the external circuit is turned off. At this time, the elastic member 75 abuts against the abutting surface 18 along the disconnection direction X2, causing the elastic member 75 to deform and store energy. The limit member 76 abuts against the moving contact group 72 along the disconnection direction X2, and each moving contact 85 presses against the elastic bracket group 74, and fixes the frame 94 of the elastic bracket 93 and the main body 98 of the elastic member 75 relative to the push member 70 along the X-axis direction, so that the frame 94 and the elastic member 75 are fixed relative to the push member 70. The moving spring 83 abuts against the two static contact terminals 110, and the relay state sensing circuit senses that the relay 1 is in the off state.
[0172] When the coil winding 41 receives the first pulse electrical signal, the coil assembly 37 drives the armature assembly 38 to move along the closing direction X1, and the armature assembly 38 drives the moving contact part 4 to move along the closing direction X1. During this process, the guide part 109 slides in the sliding groove 13 along the closing direction X1 and guides the moving contact part 4. The elastic member 75 restores the deformation to release energy. When the moving contact 87 contacts the corresponding static contact 20, the pusher 70 enters the overtravel. At this time, the elastic bracket group 74 deforms to store energy until the armature assembly 38 reaches the second position, and the moving contact group 72 is closed with the static contact group 7.
[0173] See also Fig.24 and Fig.26 , Fig.24 and Fig.26 2 shows the state of the relay 1 when the armature assembly 38 is in the second position. Fig.24As shown, when the armature assembly 38 is in the second position, the moving contact group 72 and the static contact group 7 are closed along the closing direction X1, the relay 1 is in the on state, and the external circuit is turned on. The third current-carrying portion 27 of the first static contact 22 forms a reverse flow portion, and the current-carrying direction of the reverse flow portion is opposite to the current-carrying direction of the overcurrent bridge 86. The eighth current-carrying portion 34 of the second static contact 23 forms a cross-flow portion, and the current-carrying direction of the cross-flow portion is the disconnection direction X2 when the current-carrying direction of the overcurrent bridge 86 is to the right along the Y-axis direction and the cross-flow portion is located on the right side of the overcurrent bridge 86. The magnetic field formed by the current passing through the cross-flow portion acts on the overcurrent bridge 86 through which the current passes, so that the overcurrent bridge 86 is subjected to the first magnetic force F1 toward the static contact group 7. The elastic bracket group 74 deforms and stores energy along the X-axis direction. The elastic member 75 moves away from the abutment surface 18 along the X-axis direction. The moving spring 83 moves away from the two static contact terminals 110, and the relay state sensing circuit senses that the relay 1 is in the on state. As shown Fig.26 As shown, the current passing through the overcurrent bridge 86 forms an anti-short circuit magnetic circuit M1 between the dynamic magnet 90 and the static magnet 8. In this embodiment, the number of the anti-short circuit magnetic circuits M1 is two. At the same time, the reverse flow magnetic field M2 formed by the current passing through the reverse flow portion formed by the third overcurrent portion 27 forms the same direction of magnetic flux lines formed on one side of the static magnet 8 as the magnetic flux lines formed on one side of the static magnet 8 by the anti-short circuit magnetic circuit M1.
[0174] When the coil winding 41 receives the second pulse electrical signal, the coil assembly 37 drives the armature assembly 38 to move along the disconnection direction X2, and the armature assembly 38 drives the movable contact part 4 to move along the disconnection direction X2. During this process, the guide part 109 slides in the slide groove 13 along the disconnection direction X2 and guides the movable contact part 4. The elastic bracket group 74 recovers the deformation and releases energy. The elastic member 75 deforms and stores energy after contacting the contact surface 18. Until it returns to Fig.23 The armature assembly 38 is shown in a first position.
[0175] The electric meter (not shown) in this embodiment uses the above-mentioned relay 1.
[0176] In this embodiment, the static contacts 20 of the two static contacts 19 are arranged along the Y-axis direction, and the moving contact group 72 is closed or disconnected with the static contact group 7 along the X-axis direction to correspondingly conduct or disconnect the electrical connection between the two static contacts 19. Under this structure, the safety distance between the moving contact group 72 and the static contact group 7 is twice the actual distance between the moving contact 87 and the corresponding static contact 20 along the X-axis direction, so the relay 1 has higher safety and stronger load capacity, which is more conducive to improving the safety distance between the moving contact group 72 and the static contact group 7.
[0177] In this embodiment, the static contacts 20 of the two static contacts 19 are arranged along the Y-axis direction, and the connection terminals 21 of the two static contacts 19 are arranged along the X-axis direction and extend out of the accommodating member 6 along the Y-axis direction. Compared with the static contacts 19 extending out of the accommodating member 6 along the moving direction of the moving contact group 72, the size in the X-axis direction is shortened, and the space in the Y-axis direction is effectively utilized. Therefore, the size of the relay 1 along the X-axis direction and the size along the Y-axis direction achieve a good balance, which can create more favorable conditions for increasing the safe distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0178] In this embodiment, on the basis of retaining the coil assembly of the swing-type magnetic latching relay, the two armatures 51 fixed to the permanent magnet 50 in the armature assembly 38 are improved from being arranged in parallel to being crossed with each other, so that the armature assembly 38 can be converted from swinging relative to the coil assembly 37 to linear motion relative to the coil assembly 37. Since the armature assembly 38 moves linearly relative to the coil assembly 37, there is no loss of the radial component of the swing stroke of the swing-type magnetic latching relay. Therefore, the space utilization rate of the relay 1 can be higher, and more favorable conditions can be created for increasing the safe distance between the moving contact assembly 72 and the static contact assembly 7 in a limited space.
[0179] In the present embodiment, since the axis of the coil winding 41 extends along the Y-axis direction and the two magnetic drive ends 45 are arranged along the Y-axis direction, and the linear movement direction of the armature assembly 38 is the X-axis direction perpendicular to the Y-axis direction, such a layout is conducive to making room for the movement of the armature assembly 38 and the moving contact group 72 along the X-axis. Moreover, at this time, the size of the accommodating member 6 along the Y-axis direction is mainly determined by the length of the coil assembly 37 along the Y-axis direction. Therefore, the relay 1 will not require a very long length in one direction (whether in the X-axis direction or the Y-axis direction), which can make it easier for the relay 1 to adapt to limited space and create more favorable conditions for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0180] In this embodiment, there is no need to insert a push rod and a moving iron core in the coil winding 41, so the support shaft diameter of the coil frame 40 is smaller, and the inner diameter of the coil winding 41 is smaller. Compared with the direct-acting magnetic holding relay in the prior art, when the space occupied by the coil assembly 37 is the same, the magnetic driving force generated by the coil winding 41 is stronger, and the driving force on the armature assembly 38 is greater, which can create more favorable conditions for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0181] In this embodiment, the two suction parts 60 of the armature assembly 38 can form a first part of a magnetic circuit without any air gap through the permanent magnet 50 and the two armatures 51, and the two magnetic drive ends 45 of the coil assembly 37 can also form a second part of a magnetic circuit that runs through the entire coil assembly 37. In the magnetic holding state, the suction part 60 attracts the corresponding magnetic drive end 45 along the X-axis direction, so that the first part and the second part can form a complete magnetic circuit without an air gap, so the magnetic loss is small and the magnetic efficiency is higher. Without increasing the power consumption of the coil assembly 37, it is beneficial to increase the movement stroke of the moving contact group 72; and when the magnetic driving force is equivalent, it can reduce the power consumption required for the coil assembly 37 to achieve magnetic drive, which is beneficial to make the size of the coil assembly 37 smaller. Therefore, it can create more favorable conditions for increasing the safe distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0182] In the present embodiment, since the second part of the magnetic circuit passes through the entire coil assembly 37, the magnetic force during magnetic holding is greater than that of the direct-acting magnetic holding relay in the prior art. In particular, when the relay 1 is impacted by a large fault current, the armature assembly 38 is less likely to break away from the magnetic holding state and move, which helps to prevent the moving contact group 72 from breaking away from the static contact group 7 due to the large fault current, resulting in destructive arcing.
[0183] In this embodiment, when the armature assembly 38 is in the magnetic holding state at the first position, when the coil assembly 37 is excited by the pulse electric signal to reverse the polarity temporarily formed by the two magnetic drive ends 45, not only the two magnetic drive ends 45 generate magnetic repulsion on the first suction part 61 and the third suction part 63, but also the first part of the push magnetic circuit without air gap is formed between the fourth suction part 64 and the second suction part 62 through the armature assembly 38, and the two magnetic drive ends 45 form the second part of the push magnetic circuit running through the entire coil assembly 37 through the coil assembly 37, and the first part and the second part of the push magnetic circuit constitute a complete push magnetic circuit, in which there is only the necessary stroke air gap, and no other air gap, so the magnetic efficiency is higher, and the magnetic drive force of the two magnetic drive ends 45 acting on the armature assembly 38 is stronger under the same power consumption, which is more conducive to increasing the safety distance between the moving contact member group 72 and the static contact member group 7. Similarly, when the armature assembly 38 is in the magnetic holding state at the second position, when the coil assembly 37 is excited by the pulse electric signal to reverse the polarity temporarily formed by the two magnetic drive ends 45, the same technical effect is also achieved.
[0184] In the present embodiment, since the first suction part 61 and the fourth suction part 64 are arranged along the X-axis direction, the third suction part 63 and the second suction part 62 are arranged along the X-axis direction, the first suction part 61 and the third suction part 63 are arranged along the Y-axis direction, and the fourth suction part 64 and the second suction part 62 are arranged along the Y-axis direction, the four suction parts 60 of the armature assembly 38 are respectively located at the four vertices of the rectangle on the first projection plane, which is convenient for adjusting the dimensions of the armature assembly 38 along the X-axis direction and the Y-axis direction, and creates more favorable conditions for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0185] In this embodiment, permanent magnets 50 are arranged on both sides of the intersecting portion 59 along the Y axis, and the two magnetic poles 54 of the permanent magnet 50 are arranged along the X axis direction. Without increasing the size of the armature assembly 38 along the X axis direction and the Z axis direction, the space occupied by the armature assembly 38 is fully utilized to increase the magnetic force between the magnetic drive end 45 and the armature assembly 38, which is more conducive to increasing the safety distance between the moving contact assembly 72 and the static contact assembly 7. Since each permanent magnet 50 is connected together by two armatures 51, the difference in strength of the magnetic field of each permanent magnet 50 is effectively weakened on the two armatures 51, and the magnetic driving force between the suction portion 60 on both sides and the magnetic drive end 45 can be more balanced along the X axis direction, so the relay 1 is less likely to get stuck and has a longer service life.
[0186] In this embodiment, the projection of the armature assembly 38 on the first projection plane is mirror-symmetrical along the symmetry plane perpendicular to the Y-axis, so that the magnetic field strength of the armature assembly 38 on both sides along the Y-axis direction is more consistent, and the center of gravity is easier to maintain on the symmetry plane. The linear motion of the armature assembly 38 is less likely to be skewed, the relay 1 is less likely to get stuck and has a longer life, the magnetic driving force is less likely to be wasted on useless work, and more favorable conditions can be created for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0187] In this embodiment, the two moving contacts 87 of the moving contact 85 are arranged along the Y-axis direction and fixedly connected to the overcurrent bridge 86 extending along the Y-axis direction, so that the current passing through the overcurrent bridge 86 can flow along the Y-axis direction, which is convenient for forming a magnetic circuit for anti-short circuit. The anti-short circuit magnetic circuit is used to enable the moving contact group 72 to be more reliably closed with the static contact group 7. When the relay 1 is subjected to a large fault current, it is beneficial to prevent the moving contact group 72 from detaching from the static contact group 7, thereby avoiding destructive arcing and causing damage to the relay 1.
[0188] In this embodiment, the number of the moving contacts 85 in the moving contact group 72 is more than two, and each moving contact 85 is arranged along the Z-axis direction. Therefore, when the moving contact group 72 and the stationary contact group 7 are closed, each moving contact 85 is connected in parallel with each other, which can increase the load capacity of the relay 1 and reduce the contact resistance between the moving contact 87 and the stationary contact 20. At the same time, combined with the technical means of extending the overcurrent bridge 86 along the Y-axis direction and the technical means of moving the moving contact 85 along the X-axis direction, the relay 1 can make fuller use of the space in all directions, and the structure is more compact, creating more favorable conditions for increasing the safe distance between the moving contact group 72 and the stationary contact group 7 in a limited space.
[0189] In this embodiment, the connecting terminal 21 of at least one static contact 19 is located between the static contact 20 and the coil winding 41 along the X-axis direction, which increases the distance between the two connecting terminals 21 along the X-axis direction, makes it less likely for short circuit between the two static contacts 19, and can meet the requirements for installation of external transformers.
[0190] In this embodiment, the eighth current-passing portion 34 of the second static contact 23 forms a cross-current portion, which is located outside the moving contact group 72 along the Y-axis direction and connected to the connection terminal 21 along the disconnection direction. The magnetic field generated by the current in the cross-current portion acts on the overcurrent bridge 86 whose overcurrent direction is the Y-axis direction, and generates a magnetic force toward the static contact group 7 on the overcurrent bridge 86, which enables the moving contact group 72 to be more reliably closed with the static contact group 7. Since the magnetic force increases with the increase of current, when the relay 1 is subjected to a large fault current, it is helpful to prevent the moving contact group 72 from being separated from the static contact group 7, thereby preventing the destructive arc from causing damage to the relay 1.
[0191] In this embodiment, the moving magnet group 73 and the static magnet group 8 form an anti-short circuit magnetic circuit M1 when the current bridge 86 flows along the Y-axis direction, so that the moving magnet group 73 and the moving contact group 72 are subjected to magnetic force in the closing direction, so that the moving contact group 72 can be more reliably closed with the static contact group 7. Since the magnetic force increases with the increase of current, it is helpful to prevent the moving contact group 72 from being separated from the static contact group 7 when the relay 1 is subjected to a large fault current, thereby avoiding destructive arcing and causing damage to the relay 1.
[0192] In this embodiment, the moving magnetizer 90 is arranged corresponding to the moving contact 85, so that an anti-short-circuit magnetic circuit M1 can be formed around each moving contact 85, so that each moving contact 85 is not easy to separate from the static contact group 7. The magnetic body 91 is fixed to the back of the overcurrent bridge 86, so that most of the magnetic field generated by the current of the overcurrent bridge 86 can be confined in the anti-short-circuit magnetic circuit, thereby improving the magnetic efficiency. The extension 92 extends from the magnetic body 91 along the closing direction, so when the moving contact group 72 and the static contact group 7 are closed, the air gap between the moving magnetizer 90 and the static magnetizer 8 is smaller, the magnetic resistance of the anti-short-circuit magnetic circuit M1 is smaller, and the moving contact group 72 is less likely to separate from the static contact group 7. Therefore, the moving contact group 72 can be closed more reliably with the static contact group 7, which is conducive to preventing the moving contact group 72 from separating from the static contact group 7 when the relay 1 is subjected to a large fault current, thereby avoiding destructive arcing and causing damage to the relay 1.
[0193] In this embodiment, the static conductive magnet 8 is fixed to the receiving member 6, so that the static conductive magnet 8 is easier to install.
[0194] In this embodiment, the static contacts 20 of the two static contacts 19 are respectively located on both sides of the static magnet 8 along the Y-axis direction, so that the magnetic force formed by the anti-short-circuit magnetic circuit M1 formed by the static magnet 8 and the dynamic magnet group 73 on the dynamic contact group 72 is more balanced along the Y-axis direction, and the two dynamic contacts 87 are not easy to disengage from the corresponding static contacts 20.
[0195] In this embodiment, the flow direction of the reverse flow part is opposite to the flow direction of the overcurrent bridge 86, and the static conductive magnet 8 is located between the reverse flow part and the dynamic conductive magnet group 73 along the X-axis direction. Therefore, the direction of the magnetic flux lines of the magnetic field generated by the overcurrent in the reverse flow part on the side where the static conductive magnet 8 is located is the same as the direction of the magnetic flux lines formed by the anti-short-circuit magnetic circuit M1 on the side where the static conductive magnet 8 is located, thereby enhancing the magnetic field strength of the static conductive magnet 8 and making the magnetic force formed between the static conductive magnet 8 and the dynamic conductive magnet group 73 stronger. When the relay 1 is subjected to a large fault current, the moving contact group 72 is less likely to detach from the static contact group 7, thereby avoiding destructive arcing and causing damage to the relay 1.
[0196] In this embodiment, the second surface S2 is closer to the moving magnet group 73 than the first surface S1 along the X-axis direction, so the static magnet 8 is not embedded between the two static contacts 19 except the static contact 20 along the Y-axis direction, which increases the creepage distance between the static contact 19 and the static magnet 8, and improves the withstand voltage of the relay 1. At the same time, it is also beneficial to reduce the distance between the two static contacts 20 along the Y-axis direction, which is beneficial to reduce the size of the accommodating member 6 along the Y-axis direction, and can create more favorable conditions for increasing the safe distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0197] In this embodiment, the projections of the parts of all the static contacts 20 suitable for contacting the moving contact group 72 on the second projection plane perpendicular to the Y-axis direction are all located within the projection of the static conductive magnet 8 on the second projection plane, and the surface of the static conductive magnet 8 facing the moving conductive magnet group 73 is closer to the moving conductive magnet group 73 than all the static contacts 20 along the X-axis direction. Therefore, when the moving contact group 72 separates the arc from the static contact group 7, the magnetic field generated by the arcs on both sides gathers on the static conductive magnet 8, making it difficult for the arc to propagate to both sides along the Y-axis direction, which can reduce the erosion of the surrounding accommodating member 6 by the arc escape between the moving contact 87 and the static contact 20, and ensure the service life of the relay 1. On this basis, the distance between the two static contacts 20 along the Y-axis direction can be designed to be closer, which is conducive to reducing the size of the accommodating member 6 along the Y-axis direction, and can create more favorable conditions for increasing the safe distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0198] In this embodiment, two blocking members 9 are fixed to the accommodating member 6 and are located outside the static contact group 7 along the Y-axis direction. Each blocking member 9 extends along the X-axis direction so that the projection of the part of each static contact 20 suitable for contacting the moving contact 87 on the second projection plane perpendicular to the Y-axis direction is located within the projection of each blocking member 9 on the second projection plane. Therefore, when the moving contact group 72 separates the arc from the static contact group 7, the arc will not be transmitted to the two side walls of the accommodating member 6 along the Y-axis direction, ensuring the insulation performance of the accommodating member 6. The blocking member 9 is made of high-temperature resistant insulating material, which can prevent the heat of the arc from destroying the blocking member 9 when the load is large and the arc generates a lot of heat, avoiding damage to the blocking member 9, which is beneficial to improving the load capacity of the relay 1.
[0199] In this embodiment, the elastic bracket group 74 is disposed between the pusher 70 and the movable contact group 72, and can provide elastic force to the movable contact group 72 along the closing direction X1 after the pusher 70 experiences an overtravel, so that the movable contact group 72 can be more reliably closed with the stationary contact group 7, and when the relay 1 is subjected to a large fault current, the movable contact group 72 is less likely to be separated from the stationary contact group 7, thereby avoiding destructive arcing and causing damage to the relay 1. The elastic bracket group 74 can also generate additional repulsive force when the movable contact group 72 is disconnected from the stationary contact group 7, helping the movable contact 85 to disconnect from the stationary contact group 7.
[0200] In this embodiment, by providing the limiting member 76 , it can be ensured that when the moving contact member group 72 is disconnected from the stationary contact member group 7 , the distance between the moving contact member group 72 and the stationary contact member group 7 meets the design requirements.
[0201] In this embodiment, the armature assembly 38 and the pusher 70 are integrally formed by insert injection molding, which avoids errors that may occur during the assembly of the armature assembly 38 and the pusher 70, and also makes the pusher 70 and the armature assembly 38 more integrated with fewer parts, which is conducive to making full use of limited space.
[0202] In this embodiment, the connecting member 71 and the pushing member 70 are insert-molded as one piece, so that the limiting member 76 is easier to fix relative to the pushing member 70, and the limiting member 76 is more rigid, which has a better limiting effect on the moving contact group 72 and can also save the size of the relay 1 along the Y-axis direction; the two ends of the connecting member 71 along the Z-axis direction respectively extend out of the pushing member 70 to form a connecting end 84 fixedly connected to the limiting member 76, which can save the size of the relay 1 along the Z-axis direction and create more favorable conditions for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0203] In this embodiment, the first elastic portion 95 is arranged corresponding to the moving contact 85, and each moving contact 85 is fixedly connected to the corresponding first elastic portion 95. Therefore, the posture of each moving contact 85 can be adjusted by the relatively independent first elastic portion 95, which is more conducive to the two moving contacts 87 of the moving contact 85 to reliably close with the corresponding static contact 20.
[0204] In this embodiment, the first elastic part 95 includes two first elastic arms 97 fixedly connected to the overcurrent bridge 86, which is conducive to the free swinging of the movable contact 85 to adjust the posture. The positions where the two first elastic arms 97 are fixedly connected to the overcurrent bridge 86 are respectively located on the back of the corresponding movable contact 87, so that the elastic force of the two first elastic arms 97 can directly act on the two movable contacts 87, and can further ensure that the two movable contacts 87 are reliably closed with the corresponding static contacts 20.
[0205] In this embodiment, the elastic member 75 stores energy due to deformation when the pushing member 70 moves along the disconnecting direction X2 and releases energy due to restoring the deformation when the pushing member 70 moves along the closing direction X1. This can better help the moving contact group 72 to start from the disconnected position and approach the static contact group 7, which is beneficial to increase the movement stroke of the moving contact group 72, and therefore also helps to increase the safety distance between the moving contact group 72 and the static contact group 7.
[0206] In this embodiment, the main body 98 of the elastic member 75 is sheet-shaped and fixed relative to the pushing member 70, and the second elastic arm 101 extends on both sides of the Y-axis direction and is suitable for abutting the accommodating member 6, which can make the elastic member 75 occupy a smaller space along the X-axis direction and have good elastic deformation ability, avoiding the compression length of the spring increasing the size of the moving contact part 4 along the X-axis direction when using the spring as the elastic member 75, thereby helping to reduce the size of the relay 1 along the X-axis direction, and thus creating more favorable conditions for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0207] In the present embodiment, the guide portion 109 is centrally disposed along the Y-axis direction. Compared with the guide portions 109 disposed on both sides along the Y-axis direction, the space along the Y-axis direction can be saved, and the size of the relay 1 along the Y-axis direction can be avoided from increasing. At the same time, the guide portions 109 on both sides along the Y-axis direction can be avoided from being stuck during movement, which may be caused by the non-parallelism of the guide portions 109 on both sides along the Y-axis direction. This makes it difficult for the magnetic driving force of the magnetic circuit portion 3 to be wasted on useless work, and can create more favorable conditions for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0208] In this embodiment, since the limit member 76 has been abutting the moving contact group 72 before the pushing member 70 moves along the closing direction X1 into the overstroke, and when entering the overstroke, the moving contact 87 has already abutted the corresponding static contact 20, the first guide portion 103 is set on the limit member 76, which can better guide the moving contact 85 to move along the X-axis direction, so that the moving contact 87 can correctly abut the static contact 20 along the X-axis direction, reduce the contact resistance between the moving contact 87 and the static contact 20, and shorten the arc pulling time when the moving contact 87 and the static contact 20 are disconnected, which is beneficial to increase the service life of the moving contact 72 and the static contact 20. This is because the guide portion 109 and the slide groove 13 slide in cooperation along the X-axis direction, and a fitting gap is inevitably formed between the two. If the guide portion 109 is far away from the moving contact 72 along the X-axis direction, the fitting gap will be magnified during the movement of the moving contact 72, making it impossible for the moving contact 87 to properly contact the static contact 20 along the X-axis direction, thereby increasing the contact resistance between the moving contact 87 and the static contact 20, and also making the arc pulling time longer when the moving contact 87 is disconnected from the static contact 20, which is not good for the life of the moving contact 87 and the static contact 20.
[0209] In this embodiment, the first guide portion 103 is disposed on the stopper 76, which means that the slide groove 13 is disposed on the accommodating member 6. Since the static contact member group 7 is fixedly connected to the accommodating member 6, the slide groove 13 is disposed on the accommodating member 6 to ensure that the extension direction of the slide groove 13 is perpendicular to the arrangement direction of the static contact points 20 of the two static contacts 19, so that the slide groove 13 guides the guide portion 109 more accurately along the X-axis direction.
[0210] In this embodiment, the first guide portion 103 is located at the front part of the limiting body 102 along the closing direction, so that the first guide portion 103 is closer to the moving contact 87 along the X-axis direction, which is more conducive to the moving contact 87 to correctly contact the static contact 20 along the X-axis direction, thereby reducing the contact resistance between the moving contact 87 and the static contact 20, and shortening the arc pulling time when the moving contact 87 and the static contact 20 are disconnected, which is beneficial to increase the service life of the moving contact 87 and the static contact 20.
[0211] In this embodiment, the projection of the first guide portion 103 on the first projection plane is circular, which helps to avoid jamming of the sliding cooperation between the first guide portion 103 and the slide groove 13 .
[0212] In this embodiment, the material of the first guide portion 103 is plastic, which is conducive to avoiding scraping of the plastic receiving part 6 when the first guide portion 103 is made of metal, thereby preventing the scraping from falling on the moving contact 87 and the static contact 20, thereby affecting the contact resistance between the moving contact 87 and the static contact 20. The material of the limiting body 102 is metal, so it has stronger rigidity and better limiting effect on the moving contact group 72. The first guide portion 103 and the limiting body 102 are molded as a whole by insert injection molding, and the combination of the two is better. The position of the first guide portion 103 along the Y-axis direction is more accurate, which is conducive to better sliding cooperation with the slide groove 13 along the X-axis direction.
[0213] In this embodiment, the first guide portion 103 cooperates with the second guide portion 78, and can better keep the movable contact portion 4 moving along the X-axis direction by sliding along the X-axis direction with the slide groove 13. The second guide portion 78 is arranged on the push body 77, so that there is a certain distance between the first guide portion 103 and the second guide portion 78 along the X-axis direction, which is more conducive to not enlarging the matching gap between the guide portion 109 and the slide groove 13.
[0214] In this embodiment, the armature assembly 38 and the pushing member 70 are integrally formed by insert injection molding, and the second guide portion 78 is arranged on the pushing member 70, which is beneficial to guiding each suction portion 60 to be sucked in with the corresponding magnetic drive end 45 along the X-axis direction, and avoiding that when only the first guide portion 103 is set, the matching gap between the first guide portion 103 and the slide groove 13 is enlarged at the pushing member 70, so that the suction portion 60 cannot be correctly sucked in with the magnetic drive end 45 along the X-axis direction, and ensure that after the suction portion 60 sucks the magnetic drive end 45, there is no air gap between the first part of the armature assembly 38 and the second part of the coil assembly 37, thereby improving the magnetic efficiency and increasing the magnetic driving force, and thus helping to increase the safety distance between the moving contact group 72 and the static contact group 7.
[0215] In this embodiment, the projection of the second guide portion 78 on the first projection plane is circular, which helps to avoid jamming of the sliding cooperation between the second guide portion 78 and the slide groove 13 .
[0216] In this embodiment, regardless of whether the first slot section 14 and the second slot section 15 are connected, since both are formed in the receiving member 6 , it is possible to ensure that the slide slot 13 extends along the X-axis direction.
[0217] In this embodiment, by providing the micro switch 5, the external relay state sensing circuit can be informed of the on / off state of the relay 1, so as to facilitate the management of the relay 1.
[0218] In this embodiment, the stationary contact terminal 110 is located between the movable spring 83 and the coil winding 41 along the X-axis direction, which can effectively utilize the space between the pusher 70 and the coil winding 41, and avoid increasing the size of the accommodating member 6 along the Y-axis direction when the stationary contact terminal 110 is arranged outside the coil assembly 37 along the Y-axis direction, creating more favorable conditions for increasing the safe distance between the movable contact member group 72 and the stationary contact member group 7 in a limited space. The movable spring 83 is fixedly connected to the pusher 70, so that the position and movement of the movable spring 83 are more certain.
[0219] In this embodiment, by providing a shielding cover 39, the magnetic field of the coil assembly 37 is compressed within the iron core 43 and the yoke 44, thereby increasing the magnetic field strength between the two magnetic drive ends 45, which is beneficial to improving the magnetic efficiency and the driving force of the magnetic circuit portion 3, and can create more favorable conditions for increasing the safe distance between the moving contact group 72 and the static contact group 7 in a limited space, while also preventing the magnetic circuit portion 3 from being affected by the external magnetic field.
[0220] Embodiment 2
[0221] The difference between the second embodiment and the first embodiment lies in the magnetic circuit part 3. The rest of the parts are basically the same as the first embodiment.
[0222] In the magnetic circuit part 3 , the coil assembly 37 in the second embodiment is the same as the coil assembly 37 in the first embodiment. The difference lies in the armature assembly 38 and the shielding cover 39 .
[0223] See also Fig. 27 and Fig.28 , Fig. 27 and Fig.28 The armature assembly 38 in the second embodiment is shown. Fig. 27 and Fig.28As shown, in this embodiment, the number of permanent magnets 50 is one. The two magnetic poles 54 of the permanent magnet 50 are arranged along the Z-axis direction. The two armatures 51 are respectively fixed to the two magnetic poles 54 of the permanent magnet 50 and correspond to one polarity respectively, and are each provided with two suction parts 60. The first armature 57 and the second armature 58 are each provided with a fixing part 111 fixed to a magnetic pole 54 of the permanent magnet 50. The fixing part 111 of the first armature 57 is a first fixing part 112, and the first fixing part 112 is fixed to the first magnetic pole 55 of the permanent magnet 50. The fixing part 111 of the second armature 58 is a second fixing part 113, and the second fixing part 113 is fixed to the second magnetic pole 56 of the permanent magnet 50. Both fixing parts 111 are perpendicular to the Z-axis direction and are plate-shaped. The two suction parts 60 of each armature 51 extend from the fixed part 111 along the Z-axis direction. Specifically, the first suction part 61 and the second suction part 62 extend downward from the left front side and the right rear side of the first fixed part 112 along the Z-axis direction, respectively, and are both spaced apart from the permanent magnet 50 along the X-axis direction; the third suction part 63 and the fourth suction part 64 extend upward from the right front side and the left rear side of the second fixed part 112 along the Z-axis direction, respectively, and are both spaced apart from the permanent magnet 50 along the X-axis direction. In order to increase the magnetic driving force, the size of the permanent magnet 50 can be increased. The magnetic circuit part 3 in this embodiment has basically the same operating principle as the magnetic circuit part 3 in the first embodiment. In this embodiment, the projection of the armature assembly on the first projection plane perpendicular to the Z-axis direction is mirror-symmetrical along the symmetry plane perpendicular to the Y-axis.
[0224] See also Fig.29 , Fig.29 FIG. 3 shows a shielding cover 39 in this embodiment. Fig.29 As shown, the shielding cover 39 is fixed to the outer surface of the accommodating member 6 and is disposed outside the coil winding 41 along the Z-axis direction and the X-axis direction.
[0225] Embodiment 2 is a further improvement of embodiment 1. In embodiment 1, if the permanent magnets 50 on both sides of the intersecting portion 59 along the Y-axis direction are formed by magnetizing magnetic steel, the permanent magnets 50 on both sides need to be magnetized twice to complete because the directions of the magnetic poles 54 are opposite along the X-axis direction. This will lead to at least two problems. The first problem is that there is a risk of incorrect magnetizing direction of the magnetic steel. The second problem is that if the two magnetic steels are close in the Y-axis direction, the second magnetization may cause the magnetic steel demagnetization during the first magnetization, resulting in poor consistency of magnetic parameters of the permanent magnets 50 on both sides. In this embodiment, even if there are more than one permanent magnets 50, since the magnetic poles 54 of the permanent magnets 50 are arranged along the Z-axis direction, the magnetic poles 54 of each permanent magnet 50 are the same along the Z-axis direction, so one magnetization can be completed, so the above two problems are well solved, which is conducive to ensuring that the magnetic field strength of the suction part 60 on both sides of the armature assembly 38 along the Y-axis direction is consistent, and at the same time, it can also ensure that the two armatures 51 have a large contact area with the permanent magnet 50 to improve the magnetic cross-section and magnetic efficiency.
[0226] In this embodiment, there is only one permanent magnet 50, so the structure is simple, and the cost of the armature assembly 38 is reduced. This embodiment is also conducive to increasing the size of the permanent magnet 50 along the Y-axis direction, the X-axis direction, and the Z-axis direction, so that the magnetic holding force of the armature assembly 38 is greater, and the magnetic driving force of the magnetic drive end 45 on the armature assembly 38 is also greater, which can create more favorable conditions for increasing the safe distance between the moving contact assembly 72 and the static contact assembly 7 in a limited space.
[0227] In this embodiment, the projection of the armature assembly 38 on the first projection plane is mirror-symmetrical along the symmetry plane perpendicular to the Y-axis, so that the magnetic field strength of the armature assembly 38 on both sides along the Y-axis direction is more consistent, and the center of gravity is easier to maintain on the symmetry plane. The linear motion of the armature assembly 38 is less likely to be skewed, the relay 1 is less likely to get stuck and has a longer life, the magnetic driving force is less likely to be wasted on useless work, and more favorable conditions can be created for increasing the safety distance between the moving contact group 72 and the static contact group 7 in a limited space.
[0228] The above specification and description of the embodiments are used to explain the protection scope of the present application, but do not constitute a limitation on the protection scope of the present application.
Claims
1. A magnetic latching relay, characterized in that: include: A fixed part, which includes a receiving part and a static contact member group; The static contact assembly is fixedly connected to the accommodating member and includes two static contacts, each of which is provided with a static contact point and a connecting terminal, the static contacts of the two static contacts are arranged along the Y-axis direction, and the connecting terminals of the two static contacts are arranged along the X-axis direction and extend out of the accommodating member along the Y-axis direction; The magnetic circuit part includes an armature assembly and a coil assembly; the armature assembly includes a permanent magnet and two armatures, the two armatures are respectively fixed to two magnetic poles of the permanent magnet, and the projections of the two armatures on a first projection plane perpendicular to the Z-axis direction intersect with each other; the coil assembly is provided with two magnetic drive ends and includes a coil winding, the two magnetic drive ends are arranged along the Y-axis direction, the axis of the coil winding extends along the Y-axis direction, and the coil winding is excited by a pulse electrical signal to reverse the polarity temporarily formed by the two magnetic drive ends, so as to switch and attract different positions of the two armatures in the X-axis direction and drive the armature assembly to move along the X-axis direction; and The moving contact part includes a moving contact group, which is driven by the armature assembly to close or open with the stationary contact group along the X-axis direction.
2. A magnetic latching relay as claimed in claim 1, characterized in that: Each armature is provided with two suction parts, and the two suction parts are arranged corresponding to the two magnetic driving ends, and the suction parts are suitable for suctioning the corresponding magnetic driving ends along the X-axis direction.
3. A magnetic latching relay as claimed in claim 2, characterized in that: The two armatures are respectively a first armature and a second armature, the two suction parts of the first armature are respectively a first suction part and a second suction part, and the two suction parts of the second armature are respectively a third suction part and a fourth suction part; the first suction part and the third suction part are arranged along the Y-axis direction, the fourth suction part and the second suction part are arranged along the Y-axis direction, the first suction part and the fourth suction part are arranged along the X-axis direction, and the third suction part and the second suction part are arranged along the X-axis direction; The armature assembly moves between a first position and a second position along the X-axis direction; in the first position, the first suction part and the third suction part respectively suction the two magnetic drive ends to disconnect the moving contact group from the static contact group; in the second position, the fourth suction part and the second suction part respectively suction the two magnetic drive ends to close the moving contact group from the static contact group.
4. A magnetic latching relay as claimed in claim 2, characterized in that: There are at least two permanent magnets located on both sides of the intersecting portion along the Y-axis direction. The two magnetic poles of the permanent magnets are arranged along the X-axis direction. Each armature is fixedly connected to a magnetic pole of the same polarity of each permanent magnet.
5. A magnetic latching relay as claimed in claim 2, characterized in that: The two magnetic poles of the permanent magnet are arranged along the Z-axis direction, each armature is provided with a fixing portion fixed to the magnetic pole of the permanent magnet, and the two suction portions are extended from the fixing portion along the Z-axis direction.
6. A magnetic latching relay as claimed in claim 5, characterized in that: The number of permanent magnets is one.
7. A magnetic latching relay according to any one of claims 4 to 6, characterized in that: The projection of the armature assembly on the first projection plane is mirror-symmetrical with respect to a symmetry plane perpendicular to the Y-axis direction.
8. A magnetic latching relay as claimed in claim 1, characterized in that: The moving contact group includes a moving contact, which includes a current bridge and two moving contacts. The current bridge extends along the Y-axis direction. The two moving contacts are fixed to the current bridge. The two moving contacts are arranged along the Y-axis direction and are opposite to the static contacts of the two static contacts along the X-axis direction.
9. A magnetic latching relay as claimed in claim 8, characterized in that: The number of the moving contacts in the moving contact group is more than two, and each moving contact is arranged along the Z-axis direction.
10. A magnetic latching relay as claimed in claim 8, characterized in that: The connecting terminal of at least one static contact is located between the static contact and the coil winding along the X-axis direction; the static contact is provided with a cross-current portion, which is located on the outside of the moving contact group along the Y-axis direction and is connected to the connecting terminal along the disconnection direction; when the moving contact group and the static contact group are closed, the magnetic field formed by the current passing through the cross-current portion acts on the overcurrent bridge, exerting a magnetic force on the moving contact toward the static contact group.
11. A magnetic latching relay as claimed in claim 8, characterized in that: It also includes a static conductive magnet; The static conductive magnet is fixed relative to one of the other components except the moving contact group and the moving conductive magnet group; The moving contact part includes a moving magnet group, the moving magnet group is fixed relative to the moving contact group, and the moving magnet group is opposite to the static magnet along the X-axis direction; When the moving contact group and the stationary contact group are closed, the moving magnet group and the stationary magnet group form a magnetic circuit based on the current passing through the overcurrent bridge, so that the moving magnet group and the moving contact group are subjected to magnetic force along the closing direction.
12. A magnetic latching relay as claimed in claim 11, characterized in that: The moving magnet group includes a moving magnet, which is arranged corresponding to the moving contact. The moving magnet is provided with a magnetic body and an extension part. The magnetic body extends along the Z-axis direction and is fixed to the back of the overcurrent bridge. The extension part extends from the magnetic body along the closing direction.
13. A magnetic latching relay as claimed in claim 11, characterized in that: The static conductive magnet is fixed to the receiving component.
14. A magnetic latching relay as claimed in claim 13, characterized in that: The static contact points of the two static contacts are respectively located on both sides of the static conductive magnet along the Y-axis direction.
15. A magnetic latching relay as claimed in claim 14, characterized in that: At least one static contact is provided with a reverse flow portion extending along the Y-axis direction, and the flow direction of the reverse flow portion is opposite to the flow direction of the current bridge; the static conductive magnet is located between the reverse flow portion and the dynamic conductive magnet group along the X-axis direction.
16. A magnetic latching relay as claimed in claim 14, characterized in that: The static contact extends from a first surface of the static contact member perpendicular to the X-axis direction. The static magnet is provided with a second surface away from the dynamic magnet group and perpendicular to the X-axis direction. The second surface is closer to the dynamic magnet group along the X-axis direction than the first surface.
17. A magnetic latching relay as claimed in claim 14, characterized in that: The projections of the parts of all static contacts suitable for contacting the moving contact group on the second projection plane perpendicular to the Y-axis direction are all located within the projection of the static magnet on the second projection plane, and the surface of the static magnet facing the moving magnet group is closer to the moving magnet group than all static contacts along the X-axis direction.
18. A magnetic latching relay as claimed in claim 8, characterized in that: The fixed part further comprises two blocking members, which are fixedly connected to the accommodating member and are located outside the static contact member group along the Y-axis direction, and each blocking member extends along the X-axis direction, so that the projection of the part of each static contact point suitable for contacting with the moving contact point on the second projection plane perpendicular to the Y-axis direction is located within the projection of each blocking member on the second projection plane; The barrier is made of high temperature resistant insulating material.
19. A magnetic latching relay as claimed in claim 8, characterized in that: The moving contact part also includes a pushing member, an elastic bracket group and a limiting member; the pushing member is fixedly connected to the armature assembly; the elastic bracket assembly is arranged on the pushing member and is located between the pushing member and the moving contact member group along the X-axis direction; the limiting member is fixed relative to the pushing member, and abuts against the moving contact member group along the disconnection direction when the moving contact member group and the static contact member group are disconnected.
20. A magnetic latching relay as claimed in claim 19, characterized in that: The armature assembly and the pusher insert are integrally formed by injection molding.
21. A magnetic latching relay as claimed in claim 20, characterized in that: The moving contact part also includes a connecting piece, which is integrally formed by injection molding with the pushing piece insert; the connecting piece extends along the Z-axis direction, and its two ends respectively extend out of the pushing piece to form two connecting ends, and the limiting piece is fixedly connected to the connecting end.
22. A magnetic latching relay as claimed in claim 19, characterized in that: The elastic bracket group includes an elastic bracket, which is provided with a frame body and a first elastic part. The frame body is fixed relative to the pusher. The first elastic part is suitable for deformation along the X-axis direction and is arranged corresponding to the moving contact. The moving contact is fixed to the corresponding first elastic part.
23. A magnetic latching relay as claimed in claim 22, characterized in that: The first elastic part comprises two first elastic arms, one end of the first elastic arm is connected with the frame as a whole, and the other end is fixedly connected with the overcurrent bridge to the back side of the corresponding moving contact.
24. A magnetic latching relay as claimed in claim 19, characterized in that: The moving contact part also includes an elastic member, which is suitable for abutting against the accommodating member. The elastic member deforms to store energy when the pushing member moves along the disconnecting direction, and restores the deformation to release energy when the pushing member moves along the closing direction.
25. A magnetic latching relay as claimed in claim 24, characterized in that: The elastic member is provided with a main body and a second elastic part. The main body is in a sheet shape perpendicular to the X-axis direction and is fixed relative to the pushing member. The second elastic part is suitable for deformation along the X-axis direction. The second elastic part includes two second elastic arms. One end of the two second elastic arms is connected to the main body as a whole. The other ends of the two second elastic arms extend to both sides of the Y-axis direction and are suitable for abutting the accommodating member.
26. A magnetic latching relay as claimed in claim 21, characterized in that: One of the moving contact part and the accommodating part is provided with a guide part, and the other one is provided with a slide groove that slides with the guide part along the X-axis direction. The guide part extends into the slide groove along the Z-axis direction and is centered between the two moving contact points of the moving contact part along the Y-axis direction.
27. A magnetic latching relay as claimed in claim 26, characterized in that: The guide part includes two first guide parts, and the number of slide grooves is two; the first guide part is formed on the limiting member, and the limiting member also includes a limiting body, and the two first guide parts extend from the limiting body along the Z-axis direction away from each other into the corresponding slide grooves.
28. A magnetic latching relay as claimed in claim 27, characterized in that: The first guide portion is located at the front portion of the limiting body along the closing direction.
29. A magnetic latching relay as claimed in claim 27, characterized in that: The projection of the first guide portion on the first projection plane is circular.
30. A magnetic latching relay as claimed in claim 27, characterized in that: The first guide part is made of plastic, the limiting body is made of metal, and the two first guide parts and the limiting body insert are integrally formed by injection molding.
31. A magnetic latching relay as claimed in claim 27, characterized in that: The guide part also includes a second guide part; the second guide part is formed on the pushing member, and the pushing member also includes a pushing body. The two second guide parts extend from the pushing body along the Z-axis direction away from each other into the corresponding sliding grooves.
32. A magnetic latching relay as claimed in claim 31, characterized in that: The projection of the second guide portion on the first projection plane is circular.
33. A magnetic latching relay as claimed in claim 31, characterized in that: Each sliding groove is divided into a first groove section suitable for sliding cooperation with the first guide part and a second groove section suitable for sliding cooperation with the second guide part; the first groove section and the second groove section are connected or separated along the X-axis direction.
34. A magnetic latching relay as claimed in claim 20, characterized in that: It also includes a micro switch; the micro switch includes a dynamic spring and two static contact terminals, the static contact terminals are fixedly connected to the accommodating part and penetrate the accommodating part along the Z-axis direction; the two static contact terminals are arranged along the Y-axis direction; the dynamic spring is driven by the dynamic contact part to contact the two static contact terminals along the X-axis direction, and is driven by the dynamic contact part or based on the elastic restoring force to move away from the two static contact terminals.
35. A magnetic latching relay as claimed in claim 34, characterized in that: The moving spring is fixedly connected to the pusher; and the two stationary contact terminals are located between the moving spring and the coil winding along the X-axis direction.
36. A magnetic latching relay as claimed in claim 1, characterized in that: The coil assembly comprises a shielding cover which is fixed to the accommodating component and is arranged to cover both sides of the coil winding along the Z-axis direction and to cover the rear of the coil winding along the X-axis direction.
37. An electric meter, characterized in that: Comprising the magnetic latching relay as claimed in any one of claims 1 to 36.