Extension socket switch assembling equipment

By using a combination of switch vibration discs and correction robots in the insertion switch assembly equipment, automated assembly is achieved, and the problems of unstable product quality and low production efficiency caused by manual operation are solved, and production efficiency and product quality are improved.

CN222320790UActive Publication Date: 2025-01-07SUZHOU YINGHONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420972077.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing plug-in switch assembly equipment relies on manual operation, resulting in unstable product quality, low production efficiency, high cost, and easy to be affected by human factors, resulting in high defective yield rates and difficult to control.

Method used

A switch assembly equipment is designed, using a switch vibration disc to unify the entire row of switch components, combined with a switch direction correction camera and a material correction robot, automatic assembly is achieved through the vibration disc and feed flow channel, and the bottom shell positioning module ensures accurate product positioning. .

Benefits of technology

It improves production efficiency, reduces the defective yield rate, reduces labor costs, and improves the efficiency and competitiveness of the overall production line.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an extension socket switch assembling device which comprises a main machine body, the upper positions of the front end and the rear end of the main machine body are provided with sleeving handles, and the upper end position of a switch vibration disc is provided with a top door. The vibration disc arranges switch components according to a certain direction and position, the arrayed switches flow into the switch feeding runner, the switch correction mechanical arm takes away the switches from the switch runner and moves to the position above the switch direction correction camera, the camera recognizes the positions of the switches, and the offset is fed back to the mechanical arm for compensation correction. The bottom shell flows into the equipment through the feeding runner, a product is positioned by the bottom shell positioning module, and finally, the manipulator assembles the corrected switch component and the bottom shell to complete the assembly process of the extension socket switch, so that the production efficiency can be improved, the labor cost can be reduced, the defective product rate can be reduced, and the benefits and competitiveness of the whole production line can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to power strip switch assembly equipment, and in particular relates to power strip switch assembly equipment. Background Art

[0002] Socket switch assembly equipment generally refers to production equipment used to produce electrical accessories such as power sockets and switches. These equipment generally include automated assembly lines, molds, injection molding machines, punching machines, welding equipment, etc., which are used to assemble various components together to form the final socket switch product. These equipment are usually combined with automated control systems to improve production efficiency and product quality.

[0003] The current operation method is manual assembly, and all workstation operations are completed manually. Product quality cannot be guaranteed. There is a risk of a large number of defective products flowing out, resulting in unstable and difficult to control product quality. Due to reliance on manual operation, production efficiency is low, process repeatability is poor, and it is easy to be affected by human factors, resulting in high production costs and limited production capacity. Utility Model Content

[0004] The purpose of the utility model is to provide a power strip switch assembly device to solve the problem that the existing operation method proposed in the above background technology is manual assembly, all work station operations are completed manually, product quality cannot be guaranteed, there is a risk of a large number of defective products flowing out, resulting in unstable product quality and difficulty in control. Due to reliance on manual operation, production efficiency is low, process repeatability is poor, and it is easy to be affected by human factors, resulting in high production costs and limited production capacity.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a power strip switch assembly device, comprising a main body, wherein the front and rear ends of the main body are provided with socket handles at the upper positions, and the heat generated inside the main body is discharged through the heat dissipation holes at the front and rear ends, and the upper end of the main body is provided with a bottom shell feeding channel at the left position, and a bottom shell positioning module for positioning is provided at the upper end position of the bottom shell feeding channel, and the upper end of the main body is provided with a switch direction correction camera at the middle front position, and the upper end of the main body is provided with a switch picking correction manipulator at the rear position, and the upper end of the main body is provided with a There is a switch feed channel, a switch vibration plate is arranged at the right end position of the main body, and the switch feed channel leads to the internal position of the switch vibration plate. The lower ends of the main body and the switch vibration plate are supported by a high-legged base, and moving wheels for movement are arranged at the lower end position of the main body. A front door for easy maintenance is arranged at the front end position of the switch vibration plate. The switch vibration plate puts materials into the internal position from the feeding box at the rear end position, and the feeding box can put materials into the internal position by opening the box door at the upper end position. The box door controls the switch through the door handle at the upper end position, and a top door is arranged at the upper end position of the switch vibration plate.

[0006] Preferably, the switch vibration plate arranges the switches neatly by vibration, and the switch vibration plate drops the switches into the internal position through the feeding box.

[0007] Preferably, the feeding box feeds materials into an internal position after the box door is opened, and the box door is opened in a double-door manner.

[0008] Preferably, the working status of the switch vibration plate can be checked when the top door and the front door are in the open state.

[0009] Preferably, the switch feed channel transports the switches inside the switch vibration plate, and the switch picking and correction robot takes the switches from the switch feed channel and sends them to the upper end position of the switch direction correction camera.

[0010] Preferably, the switch direction correction camera detects and locates the switch, and the offset of the switch direction correction camera is fed back to the switch material picking correction robot for correction.

[0011] Preferably, the bottom shell feed channel guides the bottom shell into the equipment, and the bottom shell positioning module positions the product.

[0012] Preferably, the switch picking and correction robot corrects the switch and installs it into the bottom shell.

[0013] Compared with the prior art, the utility model provides a socket switch assembly device, which has the following beneficial effects:

[0014] The switches of this device are uniformly arranged in the feeding direction by the vibration plate, and the vibration plate arranges the switch components in a certain direction and position. The arranged switches flow into the switch feed channel. The switch correction robot takes the switch from the opening channel and moves it to the top of the switch direction correction camera. The camera identifies the position of the switch and feeds back the offset to the robot for compensation correction. The bottom shell flows into the equipment through the feed channel, and the product is positioned by the bottom shell positioning module. Finally, the robot assembles the corrected switch components with the bottom shell to complete the assembly process of the power strip switch. This can improve production efficiency, reduce labor costs, and reduce the defective product rate, thereby improving the efficiency and competitiveness of the overall production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of the structure of a socket switch assembly device.

[0016] Figure 2 It is a partially enlarged structural schematic diagram of a socket switch assembly device of the utility model.

[0017] FIG3 is a partially enlarged structural diagram of a socket switch assembly device of the present invention.

[0018] Figure 4 The utility model is a schematic diagram of the switch feed channel structure of a power strip switch assembly device.

[0019] In the figure: 1. Main body; 2. Switch direction correction camera; 3. Switch feed channel; 4. Switch vibration plate; 5. Switch material picking correction robot; 6. Bottom shell positioning module; 7. Bottom shell feed channel; 8. Front door; 9. Top door; 10. Feed box; 11. Box door; 12. Door handle; 13. Socket handle; 14. Heat dissipation hole; 15. High foot base; 16. Moving wheel. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] The utility model provides Figure 1-4The illustrated embodiment of a power strip switch assembly device comprises a main body 1, wherein the front and rear ends of the main body 1 are provided with socket handles 13 at the upper positions, and the heat generated inside the main body 1 is discharged through the heat dissipation holes 14 at the front and rear ends. The upper end of the main body 1 is provided with a bottom shell feeding channel 7 at the left position, and a bottom shell positioning module 6 for positioning is provided at the upper end position of the bottom shell feeding channel 7. The upper end of the main body 1 is provided with a switch direction correction camera 2 at the middle front position, and the upper end of the main body 1 is provided with a switch material picking correction manipulator 5 at the rear position. The upper end of the main body 1 is provided with a switch feeding channel 3 at the right position. The main body 1 A switch vibration disk 4 is arranged at the right end position, and the switch feed flow channel 3 leads to the inner position of the switch vibration disk 4. The lower ends of the main body 1 and the switch vibration disk 4 are supported by a high-foot base 15. A moving wheel 16 for movement is arranged at the lower end position of the main body 1. A front door 8 for easy maintenance is arranged at the front end position of the switch vibration disk 4. The switch vibration disk 4 puts materials into the inner position from the feeding box 10 at the rear end position. The feeding box 10 can put materials into the inner position by opening the box door 11 at the upper end position. The box door 11 controls the switch through the door handle 12 at the upper end position. A top door 9 is arranged at the upper end position of the switch vibration disk 4.

[0022] The switches are uniformly arranged in the feeding direction by the vibration plate, and the vibration plate arranges the switch components in a certain direction and position. The arranged switches flow into the switch feed channel 3. The switch correction robot takes the switch from the opening channel and moves it to the top of the switch direction correction camera 2. The camera identifies the position of the switch and feeds back the offset to the robot for compensation correction. The bottom shell flows into the equipment through the feed channel, and the product is positioned by the bottom shell positioning module 6. Finally, the robot assembles the corrected switch components with the bottom shell.

[0023] like Figure 3 and Figure 4 As shown, the switch vibration disk 4 arranges the switches neatly by vibration, and the switch vibration disk 4 puts the switches into the internal position through the feeding box 10. The feeding box 10 puts the materials into the internal position after opening the box door 11. The box door 11 adopts a double-door opening method. The top door 9 and the front door 8 can check the working status of the switch vibration disk 4 when they are in the open state. The switch feeding channel 3 transports the switches inside the switch vibration disk 4, and the switch material correction manipulator 5 takes the switches from the switch feeding channel 3 and sends them to the upper end position of the switch direction correction camera 2. The switch direction correction camera 2 detects and positions the switches, and the offset of the switch direction correction camera 2 is fed back to the switch material correction manipulator 5 for correction. The bottom shell feeding channel 7 guides the bottom shell into the equipment, and the bottom shell positioning module 6 positions the product. The switch material correction manipulator 5 corrects the switch and loads it into the bottom shell.

[0024] The switch is put into the internal position of the switch vibration disk 4 through the feeding box 10. After the box door 11 is opened, the switch can be put into the internal position of the feeding box 10. The box door 11 adopts a double-door opening method, which is more convenient when putting in the switch.

[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A socket switch assembly device, characterized in that: The invention comprises a main body (1), wherein the front and rear ends of the main body (1) are provided with sleeve handles (13) at the upper positions, and the heat generated inside the main body (1) is discharged through the heat dissipation holes (14) at the front and rear ends. The upper end of the main body (1) is provided with a bottom shell feeding channel (7) at the left position, and a bottom shell positioning module (6) for positioning is provided at the upper end of the bottom shell feeding channel (7). The upper end of the main body (1) is provided with a switch direction correction camera (2) at the middle front position, and the upper end of the main body (1) is provided with a switch material picking correction manipulator (5) at the rear position. The upper end of the main body (1) is provided with a switch feeding channel (3) at the right position, and the right end of the main body (1) is provided with a bottom shell positioning module (6) for positioning. The switch vibration disk (4) is provided with a switch feed channel (3) leading to the inner position of the switch vibration disk (4). The lower end positions of the main body (1) and the switch vibration disk (4) are supported by a high-foot base (15). The lower end position of the main body (1) is provided with a moving wheel (16) for movement. The front end position of the switch vibration disk (4) is provided with a front door (8) for easy maintenance. The switch vibration disk (4) feeds materials from a feeding box (10) at the rear end position to the inner position. The feeding box (10) can feed materials to the inner position by opening a box door (11) at the upper end position. The box door (11) controls the switch through a door handle (12) at the upper end position. The upper end position of the switch vibration disk (4) is provided with a top door (9).

2. The socket switch assembly device according to claim 1, characterized in that: The switch vibration plate (4) arranges the switches put into the device in an orderly manner through vibration, and the switch vibration plate (4) puts the switches into the internal position through the feeding box (10).

3. The socket switch assembly device according to claim 2, characterized in that: The feeding box (10) feeds materials into an internal position after the box door (11) is opened, and the box door (11) is opened in a double-door manner.

4. The socket switch assembly device according to claim 2, characterized in that: When the top door (9) and the front door (8) are in the open state, the working state of the switch vibration plate (4) can be checked.

5. The socket switch assembly device according to claim 2, characterized in that: The switch feeding channel (3) conveys the switches inside the switch vibration plate (4), and the switch picking and correction manipulator (5) takes the switches from the switch feeding channel (3) and conveys them to the upper end position of the switch direction correction camera (2).

6. The socket switch assembly device according to claim 5, characterized in that: The switch direction correction camera (2) detects and locates the switch, and the offset of the switch direction correction camera (2) is fed back to the switch material picking correction manipulator (5) for correction.

7. The socket switch assembly device according to claim 1, characterized in that: The bottom shell feeding channel (7) guides the bottom shell into the equipment, and the bottom shell positioning module (6) positions the product.

8. The socket switch assembly device according to claim 7, characterized in that: The switch that has been corrected by the switch material correction manipulator (5) is installed into the bottom shell.

Citation Information

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