Low-temperature starting power supply
By using supercapacitor bank and charging control components in low-temperature startup power supply, combined with discharge resistor components, the problem of poor starting performance of lead-acid batteries in low-temperature environments is solved, and efficient low-temperature startup and long-life power supply design is achieved.
Patent Information
- Application Number
- CN202323293883.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-04
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-04
AI Technical Summary
The existing lead-acid batteries have poor starting performance in low temperature environments, which affects the starting reliability and fuel consumption of diesel units, and have a short service life.
The supercapacitor group and charging control components are adopted, combined with the discharge resistor component, and a low-temperature starting power supply is designed to realize self-discharge function and charging and discharge control. The sealed box structure and portable design are adopted to improve portability and maintenance efficiency.
It significantly improves the low-temperature starting performance, extends the power supply service life, reduces fuel consumption and operating costs, and solves the poor performance of traditional lead-acid batteries in low-temperature environments.
Smart Images

Figure CN222321129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of low-temperature starting, in particular to a low-temperature starting power supply. Background Art
[0002] The low-temperature starting power supply adopts a new energy storage element, a Farad-level supercapacitor, which is designed and manufactured as an auxiliary power supply device specifically for improving the difficulty of starting the internal combustion engine under low-temperature environmental conditions. It has a series of characteristics such as rapid charging, large discharge current, strong environmental adaptability, and long service life. It can replace the on-board battery to start various combustion engine equipment of the vehicle, and can also be used as a short-term high-power DC power supply for electrical equipment.
[0003] Low-temperature starting power supplies can be used for electric starting devices of various large-scale load-carrying and special vehicles and ships. When supercapacitors are used in parallel with the electric starting batteries of diesel engines, the starting time of the diesel-generator set is shortened due to the increase in starting power, and the rotation acceleration of the diesel engine is increased, ensuring the reliability of starting, especially at low temperatures and when the battery pack is insufficient or the parameters are deteriorating. Large diesel engines can be shut down at any time and started continuously. The use of supercapacitors can improve the quality of fuel ignition, reduce fuel consumption, reduce machine wear, reduce the maximum current load of the battery pack during starting, reduce the impact of starting on the power consumption of other equipment, extend the service life of the battery, reduce operating costs, and improve economic benefits.
[0004] At present, almost all domestic enterprises are using lead-acid batteries as power sources for generator sets, but lead-acid batteries have the problem of poor starting performance. At low temperatures, the starting power supply designed with traditional lead-acid batteries has poor low-temperature starting performance. The lower the ambient temperature, the worse the discharge performance, which is not conducive to people's use. For this reason, we provide a low-temperature starting power supply to solve the above problems. Utility Model Content
[0005] 1) Technical issues solved
[0006] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a low-temperature starting power supply.
[0007] 2) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-temperature starting power supply, comprising a mounting plate, a base plate is fixedly connected to the inside of the mounting plate, a discharge resistor component is installed on the outside of the base plate, a supercapacitor energy storage component is installed above the base plate, a charging control component is installed above the base plate, a heat sink is installed on the outside of the base plate, a display panel is installed on the outside of the mounting plate, a charge and discharge switch is installed on the outside of the mounting plate, a power button is installed on the outside of the mounting plate, an interface is installed on the inside of the mounting plate, and an indicator light is installed on the inside of the mounting plate.
[0009] Furthermore, the outer surface of the mounting plate is fixedly connected to a top plate, the outer surface of the top plate is fixedly connected to a side plate, and the outer surface of the side plate is fixedly connected to the outer surface of the mounting plate.
[0010] Furthermore, a fixing block is slidably connected inside the top plate, an outer surface of the fixing block is slidably connected to the inside of the mounting plate, a handle is rotatably connected inside the fixing block, and the fixing block is installed and fixed by fixing bolts.
[0011] Furthermore, the discharge resistor assembly includes working resistors, and the working resistors are evenly installed on both sides of the bottom plate.
[0012] Furthermore, the supercapacitor energy storage assembly includes a supercapacitor group A, a supercapacitor group B and a voltage balancing control circuit board, and the supercapacitor group A and the supercapacitor group B are both installed above the bottom plate.
[0013] Furthermore, the supercapacitor group A and the supercapacitor group B are both installed with brackets, capacitor cells are installed inside the brackets, and the voltage balancing control circuit board is fixed on the top of the supercapacitor group A and the supercapacitor group B.
[0014] Furthermore, the charging control component is composed of an AC / DC module, a DC / DC module and a charging controller, and the interior of the charging controller is composed of a control protection circuit board and a relay.
[0015] III) Beneficial effects
[0016] Compared with the prior art, the low-temperature starting power supply has the following beneficial effects:
[0017] 1. The utility model cooperates between the charging control component, the supercapacitor energy storage component and the discharge resistor component. The discharge resistor component can realize the self-discharge function of the portable supercapacitor starting power supply without the help of external devices, and the starting performance is very excellent. The charging control component and the supercapacitor energy storage component can control the internal of the power supply, and the user can adjust it as needed to perform charging and discharging operations. The supercapacitor energy storage component is used to realize the physical discharge process of the power supply, which has the advantages of no chemical reaction, new technology, high performance and better environmental friendliness. The power supply has a cycle number of up to 1,000,000, and the life is much longer than that of traditional lead-acid batteries, thereby achieving the effect of improving the starting performance of the power supply and solving the problem of poor low-temperature performance of the starting power supply designed with traditional lead-acid batteries.
[0018] 2. The utility model provides a handle and other components, so that the power supply can be carried and transferred through the handle, thereby improving the portability of the power supply. The handle is installed through a fixing block and can be disassembled, so that the handle can be removed to install the power supply conveniently. The top plate and side plates and other components are provided to facilitate the maintenance of the interior of the power supply. The top plate and side plates can be removed during installation and maintenance, thereby improving the efficiency during installation and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is the overall structure diagram of the utility model;
[0020] Figure 2 This is a structural diagram of the mounting plate components of the utility model;
[0021] Figure 3 This is the overall left view of the utility model;
[0022] Figure 4 This is the overall internal structure diagram of the utility model;
[0023] Figure 5 This is a structural diagram of the main components of the utility model;
[0024] Figure 6 This is a structural diagram of a single component of a capacitor of the utility model;
[0025] Figure 7 This is a system structure diagram of the utility model.
[0026] In the figure: 1. Mounting plate; 2. Bottom plate; 3. Discharge resistor assembly; 301. Working resistor; 4. Supercapacitor energy storage assembly; 401. Supercapacitor group A; 402. Supercapacitor group B; 403. Voltage balancing control circuit board; 404. Bracket; 405. Capacitor monomer; 5. Charging control assembly; 6. Heat sink; 7. Display panel; 8. Charge and discharge switch; 9. Power button; 10. Interface; 11. Indicator light; 12. Top plate; 13. Side plate; 14. Fixing block; 15. Handle. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figure 1 - Figure 7 As shown, the utility model provides a technical solution: a low-temperature starting power supply, including a mounting plate 1, the interior of the mounting plate 1 is fixedly connected to a bottom plate 2, the outer surface of the mounting plate 1 is fixedly connected to a top plate 12, the outer surface of the top plate 12 is fixedly connected to a side plate 13, the outer surface of the side plate 13 is fixedly connected to the outer surface of the mounting plate 1, the top plate 12 and the side plate 13 are connected to the mounting plate 1 by fixing bolts, when the interior of the power supply is installed and replaced, the top plate 12 and the side plate 13 can be disassembled, which is convenient for installation and maintenance of the interior and improves the efficiency of installation and maintenance.
[0029] The top plate 12 is internally slidably connected to a fixing block 14, the outer surface of the fixing block 14 is internally slidably connected to the mounting plate 1, the fixing block 14 is internally rotatably connected to a handle 15, the fixing block 14 is installed and fixed by fixing bolts, the handle 15 can be disassembled through the fixing block 14 to avoid the handle 15 affecting the installation when the installation is in a partial space, the power supply can be moved through the handle 15, the portability of the power supply is improved, and the power supply is convenient to use in the field, the starting power supply is assembled in a sealed box, compared with the traditional lead-acid battery power supply, the weight is lighter and more convenient to carry.
[0030] A discharge resistor assembly 3 is installed on the outside of the base plate 2. The discharge resistor assembly 3 includes a working resistor 301. The working resistor 301 is evenly installed on both sides of the base plate 2. The discharge resistor assembly 3 is composed of the same resistor and is evenly installed on both sides of the base plate 2. The self-discharge function of the portable supercapacitor starting power supply can be realized without the aid of external devices.
[0031] A supercapacitor energy storage component 4 is installed above the bottom plate 2. The supercapacitor energy storage component 4 includes a supercapacitor group A401, a supercapacitor group B402 and a voltage balancing control circuit board 403. The supercapacitor group A401 and the supercapacitor group B402 are both installed above the bottom plate 2. The supercapacitor groups A401 and B are connected in series by capacitor monomers 405. According to different usage requirements, the supercapacitor group A401 and the supercapacitor group B402 can be used in series or in parallel, which improves the diversity of power supply use. The supercapacitor group A401 and the supercapacitor group B402 are both installed with Bracket 404, capacitor cells 405 are installed inside the bracket 404, voltage balancing control circuit board 403 is fixed on the top of supercapacitor group A401 and supercapacitor group B402, and voltage balancing control circuit board 403 is fixed on the top of supercapacitor energy storage component 4, which can ensure that the internal structure of the power supply is compact, and gaps are left between the capacitor cells 405 for heat dissipation. Installation through bracket 404 can avoid shaking and tilting of the capacitor cells 405, and avoid collision between two capacitor cells 405. Physical isolation is used to solve the system leakage current problem, and the energy storage time is longer and the energy utilization rate is higher.
[0032] A charging control component 5 is installed above the base plate 2. The charging control component 5 includes an AC / DC module, a DC / DC module and a charging controller. The charging controller is composed of a charging control protection circuit and relays and other components. It can automatically switch the supercapacitor energy storage component 4 to charge according to different input power sources. It has overvoltage, overcurrent, temperature protection and other functions. The AC / DC module and the DC / DC module respectively convert the mains power and the external DC power supply into DC power to charge the supercapacitor energy storage component 4, and can also charge the external battery through the connection terminal.
[0033] A heat sink 6 is installed on the outside of the base plate 2, and the charging control component 5 and the heat sink 6 are fixed between the supercapacitor group A401 and the supercapacitor group B402 to facilitate heat dissipation. A display panel 7 is installed on the outside of the mounting plate 1. The display panel 7 can display the voltage value, overvoltage warning and other status of the supercapacitor energy storage component on the display panel 7, so that the user can timely understand the relevant information of the power supply when using it.
[0034] A charge and discharge switching switch 8 is installed on the outside of the mounting plate 1, a power button 9 is installed on the outside of the mounting plate 1, an interface 10 is installed on the inside of the mounting plate 1, and an indicator light 11 is installed on the inside of the mounting plate 1 to facilitate user use. The charge and discharge switching switch 8 can display the voltage at the output and input ends of the supercapacitor energy storage component 4.
[0035] Working principle: the top plate 12 and the side plate 13 can be disassembled, which is convenient for installation and maintenance of the power supply. The handle 15 is used to facilitate the movement of the power supply. The starting power supply is assembled in a sealed box. Compared with the traditional lead-acid battery power supply, it is lighter and more convenient to carry. It adopts a new energy storage element - supercapacitor group A401 and supercapacitor group B402, which are equipped with multiple capacitor monomers 405. The power supply is a pure physical process without chemical reaction. It has new technology, high performance and better environmental friendliness. It is controlled by the voltage equalization control circuit board 403, has more cycles and a service life that is much longer than that of traditional lead-acid batteries. The charging control component 5 can automatically switch the supercapacitor energy storage component 4 for charging, which greatly improves the low-temperature starting performance of the generator set. Compared with the starting power supply designed with traditional lead-acid batteries, the capacitor low-temperature starting power supply has excellent low-temperature performance and better starting performance.
Claims
1. A low temperature starting power supply, comprising a mounting plate (1), characterized in that: The interior of the mounting plate (1) is fixedly connected to a base plate (2), the exterior of the base plate (2) is installed with a discharge resistor assembly (3), the top of the base plate (2) is installed with a supercapacitor energy storage assembly (4), the top of the base plate (2) is installed with a charging control assembly (5), the exterior of the base plate (2) is installed with a heat sink (6), the exterior of the mounting plate (1) is installed with a display panel (7), the exterior of the mounting plate (1) is installed with a charge and discharge switch (8), the exterior of the mounting plate (1) is installed with a power button (9), the interior of the mounting plate (1) is installed with an interface (10), and the interior of the mounting plate (1) is installed with an indicator light (11).
2. A low temperature starting power supply according to claim 1, characterized in that: The outer surface of the mounting plate (1) is fixedly connected to a top plate (12), the outer surface of the top plate (12) is fixedly connected to a side plate (13), and the outer surface of the side plate (13) is fixedly connected to the outer surface of the mounting plate (1).
3. A low temperature starting power supply according to claim 2, characterized in that: The top plate (12) is internally slidably connected to a fixing block (14), the outer surface of the fixing block (14) is internally slidably connected to the mounting plate (1), the fixing block (14) is internally rotatably connected to a handle (15), and the fixing block (14) is installed and fixed by fixing bolts.
4. A low temperature starting power supply according to claim 1, characterized in that: The discharge resistor assembly (3) comprises a working resistor (301), and the working resistor (301) is evenly installed at two sides of the bottom plate (2).
5. A low temperature starting power supply according to claim 1, characterized in that: The supercapacitor energy storage assembly (4) comprises a supercapacitor group A (401), a supercapacitor group B (402) and a voltage balancing control circuit board (403), wherein the supercapacitor group A (401) and the supercapacitor group B (402) are both installed above the bottom plate (2).
6. A low temperature starting power supply according to claim 5, characterized in that: The supercapacitor group A (401) and the supercapacitor group B (402) are both installed with a bracket (404), a capacitor monomer (405) is installed inside the bracket (404), and the voltage balancing control circuit board (403) is fixed on the top of the supercapacitor group A (401) and the supercapacitor group B (402).
7. A low temperature starting power supply according to claim 1, characterized in that: The charging control component (5) is composed of an AC / DC module, a DC / DC module and a charging controller, and the interior of the charging controller is composed of a control protection circuit board and a relay.