Vehicle-mounted anti-collision electric pesticide spraying device
By installing an electric spray device on the road maintenance vehicle, efficient spraying is achieved using automatic return hinges and spray heads, the low efficiency and safety hazards of traditional road spraying methods are solved, the weeding efficiency and operation safety are improved, and the cost is reduced and environmental pollution.
Patent Information
- Application Number
- CN202421188405.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Traditional road spraying methods have problems such as low weeding efficiency, high cost and high risk of spraying pesticides, which cannot meet the needs of modern road maintenance.
An electric spray device for anti-collision on-board vehicle was designed, and a suspension bracket was used to carry it on a road maintenance vehicle. The arc-shaped circular tube bracket was set through a two-way automatic return hinge, equipped with multiple nozzles and electric water pumps to achieve automatic obstacle avoidance and Spray efficiently to avoid contact with herbicides by operators and reduce environmental pollution.
It improves weeding efficiency and operation safety, reduces energy consumption and maintenance costs, extends the service life of the equipment, and ensures the health and environmental protection of the operators.
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Figure CN222322598U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spraying and weeding equipment, and in particular relates to a vehicle-mounted anti-collision electric spraying device. Background Art
[0002] As the length of my country's expressways continues to increase, road maintenance becomes increasingly important. Therefore, how to suppress the growth of weeds in the central divider and on the shoulders has become a key point in the field of expressway maintenance.
[0003] At present, weeding operations are divided into two methods: pesticide weeding and mechanical weeding. Among them, pesticide weeding is that the operator uses a handheld sprayer on a road maintenance vehicle to operate, and needs to follow the vehicle to ensure the safety of the vehicle and personnel during the spraying operation. Because the spray of the handheld sprayer is in a straight shape, the spraying area is narrow, the operation cycle is long, repeated spraying is required, and the herbicide is used more frequently. The operator directly contacts the medicine with the handheld sprayer or even inhales it into the nasal cavity, which not only leads to low weeding efficiency, but also poses a safety hazard to the operation. In addition, pesticide spraying on large areas of cultivated land or forest land can achieve the effect of weeding, but most pesticides cannot be degraded, and the residues in the soil will cause great damage to the soil. Mechanical weeding generally uses machinery to cut off the grass roots, and the resulting broken leaves are blown onto the road surface. Due to the strong airflow formed by high-speed vehicles, unsafe factors are increased, destroying the cleanliness of the road surface.
[0004] Therefore, faced with the problems of low efficiency, high weed control cost and high risk of spraying pesticides, the traditional road spraying method can no longer meet the needs of modern road maintenance. In order to improve the efficiency of maintenance operations, reduce energy consumption and environmental pollution, and improve operation safety, it is urgent to design a new, safe and efficient weed control device. Utility Model Content
[0005] Aiming at the problems of low efficiency, high weed control cost and great danger of spraying pesticides in the traditional road spraying method in the background technology, the utility model provides a vehicle-mounted anti-collision electric spraying device.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a vehicle-mounted anti-collision electric spray device, comprising a suspension bracket, which is mounted on the railing of a road maintenance vehicle, and an arc-shaped circular tube bracket is arranged on the suspension bracket through a two-way automatic return hinge. The arc-shaped circular tube bracket realizes automatic obstacle avoidance and resetting through a two-way automatic return hinge. The arc-shaped circular tube bracket is located outside the vehicle compartment of the road maintenance vehicle, and is provided with a plurality of nozzles thereon. The plurality of nozzles are connected to the outlet of an electric water pump through a water outlet pipe, and the inlet of the electric water pump is connected to a liquid medicine storage container through a water inlet pipe.
[0007] As a further supplement to the above technical solution, the suspension bracket includes a first vertical rod and a second vertical rod. The first vertical rod and the second vertical rod are respectively installed on the outer and inner sides of the road maintenance vehicle through a longitudinal connecting rod across the car body railing, and the two-way automatic return hinge is arranged on the first vertical rod.
[0008] As a further supplement to the above technical solution, a first transverse limit rod and a second transverse limit rod are respectively fixed on the first vertical rod and the second vertical rod. The first vertical rod and the first transverse limit rod, and the second vertical rod and the second transverse limit rod form two cross structural planes. The two cross structural planes jointly clamp the suspension bracket on the car body guardrail of the road maintenance vehicle to prevent the suspension bracket from shaking back and forth during the spraying operation.
[0009] As a further supplement to the above technical solution, vertical quick clamps are respectively provided at both ends of the second lateral limit rod. The vertical quick clamps, in cooperation with the first vertical rod, squeeze and fix the suspension bracket on the carriage guardrail of the road maintenance vehicle to prevent the suspension bracket from swinging left and right during the spraying operation.
[0010] As a further supplement to the above technical solution, elastic sleeves are respectively provided at both ends of the second transverse limit rod, and the elastic sleeves are in contact with the car railing and cooperate with the vertical quick clamp to ensure the stability of the installation of the suspension bracket.
[0011] As a further supplement to the above technical solution, a sliding sleeve is movably arranged on the first vertical rod, a positioning bolt is arranged on the sliding sleeve, the two-way automatic return hinge is arranged on the sliding sleeve, and the arc-shaped circular tube bracket realizes the adjustment of the spraying height by moving the sliding sleeve up and down and locking it with the positioning bolt.
[0012] As a further supplement to the above technical solution, the arc-shaped circular tube bracket is fixed on a connecting rod, and the connecting rod is connected to a two-way automatic return hinge through a folding self-locking hinge. The arc-shaped circular tube bracket utilizes the folding self-locking hinge to achieve temporary locking and fixation at three rotation positions of 0°, 90°, and 180°.
[0013] As a further supplement to the above technical solution, the bidirectional automatic return hinge is a bidirectional spring hinge, and the hinge plates on both sides of the bidirectional spring hinge are respectively installed on one of the hinge plates of the sliding sleeve and the folding self-locking hinge.
[0014] As a further explanation and limitation of the above technical solution, the nozzle is a clip-on atomizing nozzle, which is installed on the arc-shaped circular tube bracket by using its own pipe clamp.
[0015] As a further supplement to the above technical solution, the nozzle has two interfaces, and the multiple nozzles are connected in series through multiple connecting pipes. The nozzles located on both sides of the arc-shaped circular tube bracket are respectively connected to the two interfaces of the three-way joint through a hose, and the third interface of the three-way joint is connected to the outlet of the electric water pump through a water outlet pipe, forming two liquid supply pipelines to provide high-pressure hydraulic power for the multiple nozzles.
[0016] As a further explanation and limitation of the above technical solution, the electric water pump is a high-pressure diaphragm pump.
[0017] As a further supplement to the above technical solution, the electric water pump is powered by either a generator or a battery.
[0018] Compared with the traditional road spraying method, the utility model has the following advantages:
[0019] 1. The utility model utilizes a suspension bracket mounted on the railing of the road maintenance vehicle, and an arc-shaped circular tube bracket is arranged on the suspension bracket through a two-way automatic return hinge, and a plurality of nozzles are arranged on the arc-shaped circular tube bracket. During the spraying and weeding operation, the herbicide liquid in the liquid storage container is sprayed in a mist form evenly on the weeds in the isolation belt through an electric water pump, thereby realizing the vehicle-mounted automatic weeding operation. This can not only reduce energy consumption and make the spraying operation more efficient, thereby greatly improving the operation efficiency, reducing the number of operation days, and reducing the maintenance cost. The application of the two-way automatic return hinge enables the arc-shaped circular tube bracket to automatically avoid when encountering ground obstacles, and at the same time quickly reset, effectively preventing the nozzle from being damaged, which not only extends the service life of the electric spraying device, but also reduces the maintenance cost.
[0020] 2. The utility model can conveniently adjust the height of the arc-shaped round tube bracket through the combined design of the sliding sleeve and the positioning bolt to meet the spraying requirements of different heights. This design enables the electric spraying device to adapt to different working environments and working requirements, and improves the flexibility and accuracy of spraying.
[0021] 3. In the utility model, the two-way automatic return hinge and the nozzle are key components and are made of outsourced molded products. The standardized and modular design of these components makes installation and maintenance more convenient, and also reduces the difficulty of operation.
[0022] 4. The utility model adopts folding self-locking hinges to make the arc-shaped round tube bracket flexibly adjust the angle and fix it at three positions of 0°, 90° and 180°, so as to realize convenient folding and unfolding and improve work efficiency. At the same time, the overall structure is stable and reliable, the installation steps are simplified, and the outsourced molded products reduce the manufacturing cost.
[0023] 5. The utility model connects multiple nozzles in series using multi-section connecting pipes. At the same time, two liquid supply pipelines are constructed using three-way joints and hoses, ensuring that the nozzles can evenly obtain high-pressure liquid power, thereby ensuring the spraying effect and operation quality.
[0024] 6. The utility model uses a vehicle-mounted spraying method to effectively avoid direct contact between operators and herbicides, thus protecting the health of operators. At the same time, the mist spraying method reduces the volatilization and dispersion of chemical agents, which is beneficial to environmental protection.
[0025] 7. The electric spraying device of the utility model shows remarkable beneficial effects in terms of efficient spraying, flexible adjustment, anti-collision function, convenient operation, safety and environmental protection, and improved working efficiency, and has high practical value and promotion significance. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural diagram of the vehicle-mounted anti-collision electric spraying device in the utility model;
[0027] Figure 2 This is an assembly diagram of the suspension bracket and the arc-shaped circular tube bracket in the utility model;
[0028] Figure 3 It is an assembly diagram of the arc-shaped round tube bracket, the folding self-locking hinge, the two-way automatic return hinge, and the sliding sleeve in the utility model;
[0029] Figure 4 It is an assembly diagram of the suspension bracket, the elastic pipe sleeve, and the vertical quick clamp in the utility model;
[0030] Figure 5 This is a reference diagram of the vehicle-mounted anti-collision electric spraying device in the utility model being mounted on a road maintenance vehicle.
[0031] In the figure: the suspension bracket is 1, the two-way automatic return hinge is 2, the arc-shaped round tube bracket is 3, the nozzle is 4, the connecting pipe is 5, the hose is 6, the three-way joint is 7, the water outlet pipe is 8, the electric water pump is 9, the water inlet pipe is 10, the liquid storage container is 11, the sliding sleeve is 12, the positioning bolt is 13, the connecting rod is 14, the folding self-locking hinge is 15, the vertical quick clamp is 16, the elastic pipe sleeve is 17, and the road maintenance vehicle is 18.
[0032] The suspension bracket includes: a first vertical rod 101 , a longitudinal connecting rod 102 , a second vertical rod 103 , a first transverse limiting rod 104 , and a second transverse limiting rod 105 . DETAILED DESCRIPTION
[0033] In order to further illustrate the technical solution of the present invention, Figures 1 to 5According to the project design plan and the on-site transformation implementation process, we further illustrate the technical solution protected by this utility model through four embodiments. Embodiment 1
[0034] As attached Figures 1 to 5 As shown, a vehicle-mounted anti-collision electric spraying device includes a suspension bracket 1, the suspension bracket 1 includes a first vertical rod 101 and a second vertical rod 103, a first transverse limiting rod 104 and a second transverse limiting rod 105 are fixed on the first vertical rod 101 and the second vertical rod 103 respectively, the first vertical rod 101 and the first transverse limiting rod 104, the second vertical rod 103 and the second transverse limiting rod 105 form two cross structure planes, the first vertical rod 101 and the second vertical rod 103 are respectively installed on the outer and inner sides of the road maintenance vehicle 18 through a longitudinal connecting rod 102 across the car body railing, and the two cross structure planes are used to jointly The suspension bracket 1 is clamped on the car body panel of the road maintenance vehicle 18, so as to prevent the suspension bracket 1 from shaking back and forth during the spraying operation; at the same time, vertical quick clamps 16 and elastic sleeves 17 are respectively provided at both ends of the second transverse limit rod 105. The vertical quick clamp 16, with the cooperation of the first vertical rod 101, squeezes and fixes the suspension bracket 1 on the car body panel of the road maintenance vehicle 18 to prevent the suspension bracket 1 from swinging left and right during the spraying operation. At the same time, the elastic sleeve 17 contacts the car body panel and cooperates with the vertical quick clamp 16, which can further ensure the stability of the installation of the suspension bracket 1. An arc-shaped circular tube bracket 3 is provided on the first vertical rod 101 through a two-way automatic return hinge 2. The arc-shaped circular tube bracket 3 is located outside the compartment of the road maintenance vehicle 18, and a plurality of nozzles 4 are provided thereon. The plurality of nozzles 4 are connected to the outlet of the electric water pump 9 through a water outlet pipe 8, and the inlet of the electric water pump 9 is connected to the liquid medicine storage container 11 through a water inlet pipe 10. It should be noted that the electric water pump 9 and the liquid medicine storage container 11 are placed in the compartment of the road maintenance vehicle 18. According to the needs of mobile operations, of course, the electric water pump 9 is powered by either a generator or a battery. The battery can preferably be a battery carried by the road maintenance vehicle 18. This power supply method has the advantages of good speed regulation performance, high operating efficiency, and low noise.
[0035] In this embodiment, the two-way automatic return hinge 2 is a two-way spring hinge; the electric water pump 9 is a high-pressure diaphragm pump; the nozzle 4 is a snap-on atomizing nozzle, which makes the spray liquid mist-like, reduces the splashing of droplets, and reduces energy consumption; wherein the nozzle 4 is installed on the arc-shaped circular tube bracket 3 by using its own pipe clamp. The above-mentioned two-way automatic return hinge 2, nozzle 4, electric water pump 9 and vertical quick clamp 16 are all purchased molding products. Embodiment 2
[0036] As attached Figure 2 and 3 As shown, in the above embodiment 1, a sliding sleeve 12 is movably provided on the first vertical rod 101, a positioning bolt 13 is provided on the sliding sleeve 12, and the bidirectional automatic return hinge 2 is provided on the sliding sleeve 12. The combined design of the sliding sleeve and the positioning bolt can enable the arc-shaped circular tube bracket 3 to move up and down to adjust the spraying height, which helps to improve the safety and accuracy of spraying. Embodiment 3
[0037] As attached Figure 2 and 3 As shown, the arc-shaped circular tube bracket 3 is fixed on the connecting rod 14, wherein the connecting rod 14 is connected to the bidirectional automatic return hinge 2 through a folding self-locking hinge 15, and the specific connection method is: the hinge plates on both sides of the bidirectional spring hinge are respectively installed on the sliding sleeve 12 and one of the hinge plates of the folding self-locking hinge 15.
[0038] In this embodiment, the folding self-locking hinge 15 is a purchased molded product. The operator uses the folding self-locking hinge 15 to temporarily lock and fix the arc-shaped circular tube bracket 3 relative to the suspension bracket 1 at three rotation positions of 0°, 90°, and 180°, respectively, and realizes the retraction and extension of the arc-shaped circular tube bracket according to the working requirements. Embodiment 4
[0039] As attached Figure 1 As shown, the nozzle 4 has two interfaces, and the multiple nozzles 4 are connected in series through a multi-section connecting pipe 5. The nozzles 4 located on both sides of the arc-shaped circular tube bracket 3 are respectively connected to the two interfaces of the three-way joint 7 through a hose 6, and the third interface of the three-way joint 7 is connected to the outlet of the electric water pump 9 through a water outlet pipe 8, forming two liquid supply pipelines to provide high-pressure liquid power for the multiple nozzles 4.
[0040] The spraying operation method is as follows: (1) When weeding is required, we place the electric water pump 9 and the liquid medicine storage container 11 on the road maintenance vehicle 18, and at the same time place the suspension bracket 1 on the side railing of the road maintenance vehicle 18. Use two vertical quick clamps 16 to tightly squeeze and fix the suspension bracket 1 on the side railing of the vehicle to complete the on-site installation. (2) Use the three-way connector 7 to connect the two hoses 6 to the water outlet pipe 8. The inlet of the electric water pump 9 is connected through the water inlet pipe 10, and its outlet is connected to the water outlet pipe 8 to complete the pipeline connection. (3) Fill the prepared herbicide liquid into the liquid medicine storage container 11. (4) The road maintenance vehicle 18 drives to the operation area, and the arc-shaped round tube bracket 3 is lowered by folding the self-locking hinge 15 so that the angle between it and the suspension bracket 1 is maintained at 90°. Loosen the positioning bolt 13, move the arc-shaped round tube bracket 3 up and down to adjust the spraying height to a suitable position, and use the positioning bolt 13 to lock and fix it again to complete the preliminary preparation work. (5) The electric water pump 9 and the road maintenance vehicle 18 are started, and the herbicide liquid in the liquid storage container 11 is sprayed uniformly on the weeds in the isolation belt in the form of mist by the electric water pump 9, thereby realizing the vehicle-mounted automatic weeding operation.
[0041] In the above-mentioned spraying and weeding operation, the bidirectional automatic return hinge 2 (i.e., bidirectional spring hinge) utilizes its own structural characteristics to enable the arc-shaped circular tube support 3 to automatically avoid ground obstacles and quickly reset, effectively preventing the nozzle 4 from encountering obstacles and being damaged.
[0042] After the vehicle-mounted anti-collision electric spray device was assembled, we conducted a test at the A ramp of the maintenance area. The test team tracked and observed the spraying situation for 6 months and conducted statistical analysis on the spraying width:
[0043] Table 1 Comparison statistics of spraying width and operation days
[0044] .
[0045] According to the comparative statistical analysis results, the spraying width increased from 50 cm to 160 cm, and the number of working days decreased from 31 days to 15 days.
[0046] Through multiple practical verifications, it has shown good performance in actual applications, with high spraying accuracy and adjustable spraying volume to meet different operational requirements. At the same time, the equipment operates stably and has a low failure rate, ensuring the smooth progress of maintenance operations. At the same time, it has been proven that the vehicle-mounted anti-collision electric spraying device is easy to use, highly efficient, and highly accepted by employees. Wireless operation effectively avoids direct contact between operators and herbicides, and anti-collision equipment effectively avoids damage to road facilities and ensures the personal safety of operators.
[0047] The above shows and describes the main features and advantages of the utility model. For those skilled in the art, it is obvious that the specific implementation of the utility model is not limited to the details of the above exemplary embodiments, and the creative ideas and design ideas of the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model, which should be equivalent to the protection scope disclosed in the technical solution of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the utility model.
[0048] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A vehicle-mounted anti-collision electric spraying device, comprising a suspension bracket (1), characterized in that: The suspension bracket (1) is mounted on a vehicle compartment guardrail of a road maintenance vehicle (18); an arc-shaped round tube bracket (3) is arranged on the suspension bracket (1) via a two-way automatic return hinge (2); the arc-shaped round tube bracket (3) is located outside the vehicle compartment of the road maintenance vehicle (18) and is provided with a plurality of nozzles (4); the plurality of nozzles (4) are connected to an outlet of an electric water pump (9) via a water outlet pipe (8); and the inlet of the electric water pump (9) is connected to a drug liquid storage container (11) via a water inlet pipe (10).
2. The vehicle-mounted anti-collision electric spraying device according to claim 1, characterized in that: The suspension bracket (1) comprises a first vertical rod (101) and a second vertical rod (103); the first vertical rod (101) and the second vertical rod (103) are respectively installed on the outer and inner sides of the road maintenance vehicle (18) across the vehicle compartment guardrail via a longitudinal connecting rod (102); and the two-way automatic return hinge (2) is arranged on the first vertical rod (101).
3. The vehicle-mounted anti-collision electric spraying device according to claim 2, characterized in that: A first transverse limiting rod (104) and a second transverse limiting rod (105) are fixed to the first vertical rod (101) and the second vertical rod (103), respectively. The first vertical rod (101) and the first transverse limiting rod (104), and the second vertical rod (103) and the second transverse limiting rod (105) form two cross structural planes. The two cross structural planes together clamp the suspension bracket (1) on the vehicle compartment guardrail of the road maintenance vehicle (18) to prevent the suspension bracket (1) from shaking forwards and backwards during the spraying operation.
4. The vehicle-mounted anti-collision electric spraying device according to claim 3, characterized in that: Vertical quick clamps (16) are respectively provided at both ends of the second transverse limit rod (105); the vertical quick clamps (16) cooperate with the first vertical rod (101) to squeeze and fix the suspension bracket (1) on the vehicle body panel of the road maintenance vehicle (18), thereby preventing the suspension bracket (1) from swinging left and right during the spraying operation.
5. The vehicle-mounted anti-collision electric spraying device according to claim 4, characterized in that: Elastic sleeves (17) are respectively provided at both ends of the second transverse limiting rod (105); the elastic sleeves (17) are in contact with the carriage railing and cooperate with the vertical quick clamp (16) to ensure the stability of the installation of the suspension bracket (1).
6. A vehicle-mounted anti-collision electric spraying device according to any one of claims 2 to 5, characterized in that: A sliding sleeve (12) is movably arranged on the first vertical rod (101), a positioning bolt (13) is arranged on the sliding sleeve (12), the bidirectional automatic return hinge (2) is arranged on the sliding sleeve (12), and the arc-shaped circular tube bracket (3) is adjusted by moving the sliding sleeve (12) up and down and locking it with the positioning bolt (13) to achieve the adjustment of the spraying height.
7. The vehicle-mounted anti-collision electric spraying device according to claim 6, characterized in that: The arc-shaped circular tube bracket (3) is fixed on a connecting rod (14); the connecting rod (14) is connected to a bidirectional automatic return hinge (2) via a folding self-locking hinge (15); the arc-shaped circular tube bracket (3) utilizes the folding self-locking hinge (15) to achieve temporary locking and fixation at three rotation positions of 0°, 90°, and 180°.
8. The vehicle-mounted anti-collision electric spraying device according to claim 7, characterized in that: The bidirectional automatic return hinge (2) is a bidirectional spring hinge, and the hinge plates on both sides of the bidirectional spring hinge are respectively mounted on the sliding sleeve (12) and one of the hinge plates of the folding self-locking hinge (15).
9. The vehicle-mounted anti-collision electric spraying device according to claim 8, characterized in that: The nozzle (4) is a clip-on atomizing nozzle, which is mounted on the arc-shaped circular tube bracket (3) using its own tube clamp.
10. The vehicle-mounted anti-collision electric spraying device according to claim 9, characterized in that: The nozzle (4) has two interfaces, and the plurality of nozzles (4) are connected in series via a plurality of connecting pipes (5). The nozzles (4) located on both sides of the arc-shaped circular tube support (3) are respectively connected to the two interfaces of the three-way joint (7) via a hose (6), and the third interface of the three-way joint (7) is connected to the outlet of the electric water pump (9) via a water outlet pipe (8), thereby forming two liquid supply pipelines to provide high-pressure liquid power for the plurality of nozzles (4).
11. A vehicle-mounted anti-collision electric spraying device according to any one of claims 1 to 5 or any one of claims 7 to 10, characterized in that: The electric water pump (9) is a high-pressure diaphragm pump.
12. The vehicle-mounted anti-collision electric spraying device according to claim 11, characterized in that: The electric water pump (9) is powered by either a generator or a battery.
Citation Information
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