Suspension preparation and canning all-in-one machine

Abstract

The utility model discloses a suspension preparation and canning all-in-one machine, which comprises a pot body, a frame type stirring rack and a vacuum manufacturing assembly, the frame type stirring rack is rotatably installed in the pot body, a plurality of groups of first scrapers are rotatably installed on the frame type stirring rack, each group of first scrapers are arranged along the length direction of the frame type stirring rack, and the vacuum manufacturing assembly is arranged on the frame type stirring rack. A driving assembly for driving the frame type stirring rack to rotate in the pot body is mounted on the pot body; a first mounting hole and a second mounting hole are formed in the top of the pot body, the vacuum manufacturing assembly is mounted at the first mounting hole of the pot body, and a conveying opening for feeding and discharging is formed in the conveying pipeline; and the pot body is connected with a conveying pipeline for introducing materials at the second mounting hole. The emulsifying device has the effect of improving the stirring effect and the emulsifying quality of materials.

Description

Technical Field

[0001] The invention relates to the field of emulsification equipment, in particular to an all-in-one suspension preparation and canning machine. Background Art

[0002] At present, the emulsification equipment used in the domestic dairy, food, biopharmaceutical and chemical industries are all high-speed emulsification. A certain proportion of materials that need to be mixed and emulsified are added through the upper feeding port. The emulsification pump is turned on. The high-speed rotating rotor of the emulsification pump generates a large flow of high-pressure centrifugal flow. When the material passes through the production gap between the stator and the rotor, it is subjected to strong shear force, accompanied by impact, extrusion, grinding, etc. At the same time, the large flow of high-pressure centrifugal flow on the horizontal plane at the bottom of the cylinder body causes the material to generate a three-dimensional vortex flow in the cylinder body. After this cycle of about 5-10 minutes, the material is quickly dissolved, dispersed, crushed, ground, mixed, homogenized, and emulsified to form particles, and then the discharge valve is opened to discharge the material.

[0003] Regarding the above-mentioned related technologies, although the existing emulsifying equipment can realize the basic mixing and stirring functions, the existing emulsifying pots usually adopt a single stirring method, which is not ideal for the treatment of materials that require high emulsification and micronization. At the same time, the operation of the emulsifying machine under a vacuum state is relatively complicated, and it is difficult to meet the high efficiency and high quality requirements of modern factory production. Summary of the invention

[0004] In order to solve the problems raised by the background technology, the present application provides an all-in-one suspension preparation and filling machine.

[0005] The present application provides a suspension preparation and canning integrated machine adopts the following technical solution:

[0006] A suspension preparation and canning integrated machine comprises a pot body, a frame-type stirring frame and a vacuum manufacturing component, wherein the frame-type stirring frame is rotatably installed in the pot body, and a plurality of groups of first scrapers are rotatably installed on the frame-type stirring frame, and each group of the first scrapers is arranged along the length direction of the frame-type stirring frame, and a driving component for driving the frame-type stirring frame to rotate in the pot body is installed on the pot body; a first mounting hole and a second mounting hole are provided on the top of the pot body, and the vacuum manufacturing component is installed at the first mounting hole of the pot body, and a conveying port for feeding and discharging materials is provided on the conveying pipeline, and the pot body is connected to a conveying pipeline for passing materials at the second mounting hole.

[0007] By adopting the above technical solution, the vacuum component is first started to create a vacuum inside the pot body, so that the material in the conveying pipe is drawn into the pot body under the action of the vacuum, simplifying the operation of putting the material into the pot body, and after the material is put into the pot body, the driving component is started, and the frame-type stirring frame stirs the material in the pot body. At the same time, the first scraper on the frame-type stirring frame further stirs the material, thereby achieving more comprehensive and efficient stirring of the material in the pot body; the all-in-one machine can significantly improve the stirring effect and emulsification quality, so that the material can achieve an ideal processing effect in a short time, and significantly improve production efficiency.

[0008] Preferably, the vacuum manufacturing component includes a vacuum pump and a vacuum valve, the vacuum valve is installed outside the pot body and located at the first mounting hole, and the vacuum pump is installed at the input end of the vacuum valve.

[0009] By adopting the above technical solution, it is only necessary to start the vacuum pump and open the vacuum valve to quickly form a vacuum inside the pot, making it convenient for workers to feed materials into the pot; at the same time, since the pot is in a true vacuum state, the bubbles generated during the mixing process of the material can be removed in time.

[0010] Preferably, a plurality of stirring shafts are rotatably mounted on the pot body, a second scraper is rotatably mounted on each stirring shaft, the stirring shaft and the frame-type stirring frame are mutually avoided, and the first scraper and the second scraper are mutually avoided.

[0011] By adopting the above technical solution, a stirring shaft is set in the internal gap of the frame-type stirring frame. After the stirring shaft rotates, the second scraper further stirs part of the material that the frame-type stirring frame fails to stir, so that the material in the pot body is more comprehensively stirred, further improving production efficiency.

[0012] Preferably, the all-in-one machine also includes an emulsification pump and an output pipe, a third mounting hole is opened in the pot body, one end of the output pipe is connected to the bottom of the pot body through the third mounting hole, and the other end is connected to the input end of the emulsification pump; one end of the delivery pipe away from the pot body is connected to the output end of the emulsification pump.

[0013] By adopting the above technical scheme, after the fully stirred material is circulated to the emulsification pump through the conveying pipeline, the high-speed running emulsification pump rotor performs strong shearing, impacting, turbulence and other processes to cut the material flowing into the production gap in the shear gap and quickly break it into particles of 200nm~2μm; the material micronization, emulsification, mixing, blending, dispersion and the like can be completed in a short time, thereby enhancing the emulsification effect of the material.

[0014] Preferably, the driving assembly includes a driving motor and a rotating shaft, the driving motor is fixedly mounted outside the pot body, the rotating shaft is rotatably installed in the pot body and extends in a vertical direction, and the rotating shaft passes through the stirring frame; the output end of the driving motor is connected to the rotating shaft.

[0015] By adopting the above technical solution, the rotation speed of the rotating shaft can be accurately controlled after the driving component is started, thereby controlling the rotation of the frame-type stirring frame in the pot body, making it convenient for workers to change the rotation speed of the frame-type stirring frame according to different working conditions.

[0016] Preferably, a grinding assembly is provided in the pot body and at the third mounting hole, and the grinding assembly is used for grinding solid materials put into the pot body.

[0017] By adopting the above technical solution, when larger solid materials are put into the pot body, it is difficult for the materials to pass through the smaller production gap in the emulsification pump. A grinding assembly is arranged at the third mounting hole to grind the materials that are about to enter the production gap of the emulsification pump, thereby reducing the volume of the solid materials and improving the processing effect of the emulsification pump on the materials, thereby improving the overall emulsification effect.

[0018] Preferably, the grinding assembly includes a grinding frame, which is fixed in the pot body and located at the third mounting hole. The grinding frame is provided with a grinding hole, which is connected to the third mounting hole on the downward side. The grinding frame has a grinding block rotatably installed in the grinding hole, and the distance between the hole wall of the grinding hole and the grinding block decreases from top to bottom; the rotating shaft passes through the grinding block and is used to drive the grinding block to rotate in the grinding frame.

[0019] By adopting the above technical solution, under the action of its own gravity, the material flows through the third mounting hole to the gap between the grinding frame and the grinding block, and is ground by the rotating grinding block in the gradually shrinking gap, thereby reducing the volume of the material and facilitating the material to enter the production gap.

[0020] Preferably, a manhole for maintenance is provided on the top of the pot body.

[0021] By adopting the above technical solution, when the equipment fails, the workers can enter the boiler body through the manhole for inspection and repair, and can also feed materials into the boiler body in advance through the manhole.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. After the material is put into the pot, the driving assembly is started, and the frame stirring frame stirs the material in the pot. At the same time, the first scraper on the frame stirring frame further stirs the material, so as to achieve a more comprehensive and efficient stirring of the material in the pot; the all-in-one machine can significantly improve the stirring effect and emulsification quality, so that the material can achieve the ideal processing effect in a short time, and significantly improve the production efficiency;

[0024] 2. Start the vacuum component to create a vacuum inside the pot body, so that the material in the conveying pipeline is drawn into the pot body under the action of vacuum, simplifying the operation of material input; at the same time, the vacuum stability in the pot body is ensured, and the production efficiency is improved;

[0025] 3. Materials of different volumes can be put into the pot through the manhole, so that it can handle more types of materials and enhance the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a cross-sectional view of the overall structure of the all-in-one machine in Example 1 of the present application.

[0027] Figure 2 It is a top view of the shaft of the all-in-one machine in Example 1 of the present application.

[0028] Figure 3 It is a top view of the driving motor of the all-in-one machine in Example 1 of the present application.

[0029] Figure 4 It is a cross-sectional view of the overall structure of the all-in-one machine of Example 2 of the present application.

[0030] Figure 5 It is a cross-sectional view of the grinding assembly of Example 2 of the present application.

[0031] Description of reference numerals:

[0032] 1. Pot body; 11. First mounting hole; 12. Second mounting hole; 13. Output pipe; 14. Third mounting hole; 15. Stirring shaft; 16. Second scraper; 17. Delivery pipe; 2. Frame stirring rack; 21. First scraper; 3. Vacuum manufacturing assembly; 31. Vacuum pump; 32. Vacuum valve; 4. Driving assembly; 41. Driving motor; 42. Rotating shaft; 5. Emulsifying pump; 6. Grinding assembly; 61. Grinding rack; 62. Grinding block; 63. Grinding hole. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] The present application embodiment discloses a suspension preparation and canning integrated machine. Figure 1 , Figure 2 and Figure 3The suspension preparation and canning integrated machine includes a pot body 1, a frame stirring frame 2 and a vacuum manufacturing component 3. The frame stirring frame 2 is rotatably installed in the pot body 1. Several groups of first scrapers 21 are rotatably installed on the frame stirring frame 2. Each group of first scrapers 21 is arranged along the length direction of the frame stirring frame 2. A driving component 4 for driving the frame stirring frame 2 to rotate in the pot body 1 is installed on the pot body 1; a first mounting hole 11 and a second mounting hole 12 are opened on the top of the pot body 1, and the vacuum manufacturing component 3 is installed at the first mounting hole 11 of the pot body 1. The pot body 1 is connected to a conveying pipe 17 for passing materials at the second mounting hole 12, and a conveying port for feeding and discharging materials is opened on the conveying pipe 17; a manhole for maintenance or large-volume material input is opened on the top of the pot body 1.

[0035] The all-in-one machine also includes an emulsifying pump 5 and an output pipe 13. A third mounting hole 14 is opened in the pot body 1. One end of the output pipe 13 is connected to the bottom of the pot body 1 through the third mounting hole 14, and the other end is connected to the input end of the emulsifying pump 5; the end of the delivery pipe 17 away from the pot body 1 is connected to the output end of the emulsifying pump 5.

[0036] During operation, the worker first connects the storage device containing liquid materials to the conveying pipe 17, and then starts the vacuum component to create a vacuum in the pot body 1 until the vacuum degree in the pot body 1 reaches -0.085MPa. At this time, the valve on the conveying pipe 17 is opened. Under the action of vacuum, the liquid material enters the pot body 1 from the storage device through the conveying pipe 17; then the worker starts the driving component 4 to drive the frame stirring frame 2 to rotate in the pot body 1, so as to heat and stir the material; when the process is completed, the material enters the emulsifying pump 5 through the conveying pipe 17, and the material is quickly crushed under the shearing of the emulsifying pump 5, and then enters the pot body 1 again from the output end of the emulsifying pump 5 through the conveying pipe 17 for external circulation, and the above process is repeated until the material processing is completed.

[0037] A plurality of stirring shafts 15 are rotatably mounted on the pot body 1, and a second scraper 16 is rotatably mounted on each stirring shaft 15. The stirring shaft 15 and the frame-type stirring frame 2 are mutually avoided, and the first scraper 21 and the second scraper 16 are mutually avoided. The stirring shaft 15 is arranged to stir the part of the pot body 1 that the frame-type stirring frame 2 cannot stir, so as to further enhance the stirring effect.

[0038] The driving assembly 4 includes a driving motor 41 and a rotating shaft 42. The driving motor 41 is fixedly mounted outside the pot body 1. The rotating shaft 42 is rotatably installed in the pot body 1 and extends in the vertical direction. The rotating shaft 42 passes through the stirring frame; the output end of the driving motor 41 is connected to the rotating shaft 42. Starting the driving motor 41 can accurately control the frame-type stirring frame 2 to rotate and stir at different speeds.

[0039] The vacuum manufacturing component 3 includes a vacuum pump 31 and a vacuum valve 32. The vacuum valve 32 is installed outside the pot body 1 and is located at the first installation hole 11. The vacuum pump 31 is installed at the input end of the vacuum valve 32. Starting the vacuum pump 31 can accurately control the setting of the vacuum degree in the pot body 1, thereby facilitating the input of materials from the conveying pipe 17.

[0040] The implementation principle of the suspension preparation and canning integrated machine in the embodiment of the present application is as follows: first, a large volume of material is put into the pot body 1 through the manhole, and after the manhole is closed, the vacuum component is started to create a vacuum in the pot body 1, and then the valve on the conveying pipe 17 is opened, and the material is drawn into the pot body 1 under the action of the vacuum, and the material is emulsified through mixing and stirring by the frame-type stirring rack 2 and shearing and crushing by the emulsifying pump 5; after the homogenization is completed, the worker opens the valve on the conveying pipe 17, outputs the material from the conveying pipe 17 and conveys it to the packaging can, thereby completing the integrated operation of the material from emulsification to canning; and in this process, under the action of the above-mentioned frame-type stirring rack 2 and the emulsifying pump 5, the entire material output is uniform, ensuring that the amount of the product in each can is close.

[0041] Example 2

[0042] The difference between Example 2 of the present application and Example 1 is that, referring to Figure 4 and Figure 5 A grinding assembly 6 is provided in the pot body 1 and at the third mounting hole 14. The grinding assembly 6 is used to grind the solid material put into the pot body 1; the grinding assembly 6 includes a grinding frame 61, which is fixed in the pot body 1 and located at the third mounting hole 14. The grinding frame 61 is provided with a grinding hole 63, and the grinding hole 63 is connected to the third mounting hole 14 on the lower side. A grinding block 62 is rotatably installed in the grinding hole 63 of the grinding frame, and the distance between the hole wall of the grinding hole 63 and the grinding block 62 decreases from top to bottom; the rotating shaft 42 passes through the grinding block 62 and is used to drive the grinding block 62 to rotate in the grinding frame 61.

[0043] The implementation principle of the suspension preparation and canning integrated machine in Example 2 of the present application is as follows: after the logistics is stirred and mixed, when it passes through the gap between the grinding frame 61 and the grinding block 62, it is ground by the grinding block 62 in the gradually shrinking gap, thereby reducing the volume of the material, and then it can smoothly enter the production gap of the emulsification pump 5 for emulsification, thereby reducing the situation where solid materials are blocked in front of the production gap and cause equipment failure.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. Suspension preparation and canning machine, characterized in that: The invention comprises a pot body (1), a frame-type stirring frame (2) and a vacuum manufacturing component (3), wherein the frame-type stirring frame (2) is rotatably mounted in the pot body (1), a plurality of groups of first scrapers (21) are rotatably mounted on the frame-type stirring frame (2), and each group of the first scrapers (21) is arranged along the length direction of the frame-type stirring frame (2), and a driving component (4) for driving the frame-type stirring frame (2) to rotate in the pot body (1) is mounted on the pot body (1); a first mounting hole (11) and a second mounting hole (12) are formed on the top of the pot body (1), and the vacuum manufacturing component (3) is mounted at the first mounting hole (11) of the pot body (1); and a conveying pipe (17) for introducing materials is connected to the pot body (1) at the second mounting hole (12), and a conveying port for introducing and discharging materials is formed on the conveying pipe (17).

2. The suspension preparation and canning integrated machine according to claim 1, characterized in that: The vacuum manufacturing component (3) comprises a vacuum pump (31) and a vacuum valve (32); the vacuum valve (32) is installed outside the pot body (1) and located at the first installation hole (11); and the vacuum pump (31) is installed at the input end of the vacuum valve (32).

3. The suspension preparation and canning integrated machine according to claim 1, characterized in that: A plurality of stirring shafts (15) are rotatably mounted on the pot body (1), and a second scraper (16) is rotatably mounted on each stirring shaft (15). The stirring shaft (15) and the frame-type stirring rack (2) are arranged to avoid each other, and the first scraper (21) and the second scraper (16) are arranged to avoid each other.

4. The suspension preparation and canning integrated machine according to claim 1, characterized in that: The integrated machine further comprises an emulsifying pump (5) and an output pipe (13); a third mounting hole (14) is provided in the pot body (1); one end of the output pipe (13) is connected to the bottom of the pot body (1) through the third mounting hole (14), and the other end is connected to the input end of the emulsifying pump (5); and one end of the delivery pipe (17) away from the pot body (1) is connected to the output end of the emulsifying pump (5).

5. The suspension preparation and canning integrated machine according to claim 4, characterized in that: The driving assembly (4) comprises a driving motor (41) and a rotating shaft (42); the driving motor (41) is fixedly arranged outside the pot body (1); the rotating shaft (42) is rotatably installed inside the pot body (1) and extends in a vertical direction; the rotating shaft (42) penetrates the stirring frame; and the output end of the driving motor (41) is connected to the rotating shaft (42).

6. The suspension preparation and canning integrated machine according to claim 5, characterized in that: A grinding assembly (6) is arranged inside the pot body (1) and at the third mounting hole (14), and the grinding assembly (6) is used to grind solid materials put into the pot body (1).

7. The suspension preparation and canning integrated machine according to claim 6, characterized in that: The grinding assembly (6) comprises a grinding frame (61), the grinding frame (61) being fixedly arranged outside the pot body (1) and located at the third mounting hole (14), the grinding frame (61) being provided with a grinding hole (63), the grinding hole (63) being connected to the third mounting hole (14) on the upper side, and being connected to the input end of the output pipe (13) on the lower side; the grinding frame (61) being provided with a grinding block (62) rotatably mounted in the grinding hole (63), the spacing between the hole wall of the grinding hole (63) and the grinding block (62) gradually decreasing from top to bottom; the rotating shaft (42) being passed through the grinding block (62) and being used for driving the grinding block (62) to rotate in the grinding frame (61).

8. The suspension preparation and canning integrated machine according to claim 1, characterized in that: A manhole for maintenance is provided on the top of the pot body (1).

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