Crushing cone suitable for cone crusher

By incorporating ceramic particle wear-resistant components within the liner assembly of a cone crusher, the wear problem of the moving cone liner and the fixed cone liner is solved, thereby improving wear resistance and service life.

CN222325253UActive Publication Date: 2025-01-10HUZHOU SHUANGJIN MASCH PARTS CO LTD
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Patent Information

Application Number
CN202420926613.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-10
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The moving cone liner and fixed cone liner of the existing cone crusher are prone to wear when crushing hard materials, which affects the service life and poses a risk of material jamming.

Method used

Wear-resistant components, especially ceramic particles, are placed inside the liner assembly. These components are formed by casting and solidifying molten steel. The wear-resistant components are distributed near the fracture surface to enhance the wear resistance of the liner assembly.

Benefits of technology

It improves the machinability and wear resistance of the liner assembly, extends its service life, and reduces wear and the risk of jamming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a crushing cone suitable for a cone crusher, which comprises a lining plate component provided with a crushing surface. A wear-resistant part is arranged in the lining plate assembly in a wrapping manner, the wear-resistant part is arranged close to the crushing surface, and the wear resistance of the wear-resistant part is greater than that of the lining plate assembly; and good machining performance and wear resistance are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushing equipment, in particular to a crushing cone body suitable for a cone crusher. Background Art

[0002] Cone crusher is a kind of crushing machine suitable for raw materials in metallurgy, construction, road construction, chemical and silicate industries. It mainly includes transmission device, eccentric sleeve, crushing cone and other structures. Among them, the crushing cone often includes fixed cone lining and movable cone lining, and a crushing chamber is formed between the fixed cone lining and the movable cone lining. When the cone crusher is working, the transmission device drives the eccentric sleeve to rotate under the action of the power source, and the movable cone lining rotates and swings under the force of the eccentric sleeve. When the movable cone lining approaches the fixed cone lining, the material in the crushing chamber is crushed by multiple squeezing and impact of the movable cone lining and the fixed cone lining. When the movable cone lining is away from the fixed cone lining, the material crushed to a preset particle size falls under the action of its own gravity and is discharged from the bottom of the cone.

[0003] Since the crushing surface between the moving cone liner and the fixed cone liner needs to form a preset crushing cavity, some moving cone liners and fixed cone liners may also need to be processed on the crushing surface (such as processing grooves) to increase the crushing efficiency, so the moving cone liner and fixed cone liner are usually set to steel to increase their machining performance. However, cone crushers are often used to crush materials with high hardness such as ore. Steel is easily worn under the action of ore, which deteriorates its processing effect and even has the risk of material jamming, affecting the service life of the moving cone liner and fixed cone liner.

[0004] Therefore, it is urgent for those skilled in the art to provide a crushing cone that can meet the machining performance and has high wear resistance to ensure its service life. Summary of the invention

[0005] The technical problem to be solved by the utility model is to overcome the defects in the prior art, thereby providing a crushing cone body suitable for a cone crusher.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A crushing cone suitable for a cone crusher comprises a liner assembly having a crushing surface; the liner assembly contains a wear-resistant part, and the wear-resistant part is arranged close to the crushing surface, and the wear resistance of the wear-resistant part is greater than that of the liner assembly.

[0008] Preferably, the liner assembly comprises a movable cone liner and a fixed cone liner which are arranged in a split type; the wear-resistant part is fixedly provided in the movable cone liner and / or the fixed cone liner.

[0009] Preferably, the liner assembly is made of steel; and the wear-resistant parts are made of ceramic particle blocks.

[0010] Preferably, the lining assembly is formed by casting and solidifying molten steel; along the axial direction of the crushing vertebra, there are at least two layers of wear-resistant parts located on the moving cone lining and / or the fixed cone lining; each layer of the wear-resistant parts is distributed in a circumferential array, and a casting spacing is formed between adjacent wear-resistant parts to accommodate the molten steel so that the molten steel solidifies to form steel.

[0011] Preferably, the multiple layers of wear-resistant parts are distributed in a staggered manner.

[0012] Preferably, the ratio of the maximum width of the casting spacing to the maximum length of the wear-resistant part is in the range of 0.2 to 0.3; or, the maximum width of the casting spacing is in the range of 25 to 30 mm, and the maximum length of the wear-resistant part is in the range of 110 to 120 mm.

[0013] Preferably, the wear-resistant part is configured to be plate-shaped and has a relatively parallel first plane and a second plane, and the distance between the first plane and the second plane ranges from 10 to 20 mm; the first plane is located on the side of the second plane close to the crushing surface and is parallel to the crushing surface, and the distance between the first plane and the crushing surface ranges from 20 to 25 mm.

[0014] Preferably, the movable cone liner is provided with a first accommodating area for accommodating the wear-resistant part;

[0015] Along the axial direction of the crushing cone, the ratio of the height of the first accommodating area to the height of the dynamic cone liner is in the range of 0.25 to 0.35; the ratio of the distance from the upper end of the first accommodating area to the bottom of the dynamic cone liner to the height of the dynamic cone liner is in the range of 0.4 to 0.6.

[0016] Preferably, a second accommodating area for accommodating the wear-resistant parts is provided on the fixed cone liner; along the axial direction of the crushing cone, the ratio of the height of the second accommodating area to the height of the fixed cone liner is in the range of 0.25 to 0.35; the distance from the lower end of the second accommodating area to the bottom of the fixed cone liner is in the range of 10 to 20 mm.

[0017] Compared with the prior art, the beneficial effect of the utility model lies in: the crushing cone suitable for the cone crusher provided in the above technical scheme, by enclosing the wear-resistant parts in the liner assembly, on the one hand, can ensure the machining performance of the liner assembly, on the other hand, when the liner assembly is in the process of crushing materials, if its crushing surface is worn, the wear-resistant parts will be exposed, and then the wear-resistant parts will be used to crush the materials, thereby ensuring the wear resistance of the liner assembly and increasing the service life of the liner assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of one embodiment of the utility model.

[0020] Figure 2 for Figure 1 Schematic cross-section diagram.

[0021] Figure 3 for Figure 1 Schematic diagram of the structure of the middle moving cone liner (partial cutaway).

[0022] Figure 4 for Figure 3 A magnified schematic diagram of position A in the middle.

[0023] Figure 5 for Figure 2 Schematic diagram of the middle moving cone liner.

[0024] Figure 6 for Figure 5 A magnified schematic diagram of position B in the middle.

[0025] Figure 7 for Figure 1 Schematic diagram of the structure of the middle fixed cone liner (partial cutaway).

[0026] Figure 8 for Figure 2 Schematic diagram of the structure of the middle fixed cone liner.

[0027] Fig. 9 for Figure 8 Enlarged schematic diagram of the C position in the middle.

[0028] Description of reference numerals:

[0029] 1. Liner assembly; 10. Crushing surface; 11. Moving cone liner; 111. First accommodating area; 12. Fixed cone liner; 121. Second accommodating area; 13. Crushing chamber; 2. Wear-resistant parts; 21. First plane; 22. Second plane; 3. Casting spacing. DETAILED DESCRIPTION

[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] See also Figures 1 to 9 The embodiment of the utility model provides a crushing cone suitable for a cone crusher, including a liner assembly 1, the liner assembly 1 having a crushing surface 10; a wear-resistant part 2 is enclosed in the liner assembly 1, and the wear-resistant part 2 is arranged close to the crushing surface 10, and the wear resistance of the wear-resistant part 2 is greater than that of the liner assembly 1. On the one hand, the machining performance of the liner assembly 1 can be improved, and on the other hand, by enclosing the wear-resistant part 2 in the liner assembly 1, the wear resistance of the liner assembly 1 can be increased, thereby increasing the service life of the liner assembly 1.

[0034] Specifically, see Figure 1 and Figure 2In this embodiment, the liner assembly 1 includes a movable cone liner 11 and a fixed cone liner 12 which are arranged in a split manner, a crushing chamber 13 is formed between the movable cone liner 11 and the fixed cone liner 12, and the crushing surface 10 located on the movable cone liner 11 and the crushing surface 10 located on the fixed cone liner 12 form the inner wall surface of the crushing chamber 13. Wear-resistant parts 2 are fixedly arranged in the movable cone liner 11 and the fixed cone liner 12, and the wear-resistant parts 2 located in the movable cone liner 11 and the fixed cone liner 12 are arranged close to the crushing chamber 13. Of course, in other embodiments, the wear-resistant parts 2 can also be arranged only on the movable cone liner 11 or only on the fixed cone liner 12.

[0035] The number, location, and distribution of the wear-resistant parts 2 on the moving cone liner 11 and the fixed cone liner 12 can be set in various ways, so that the wear-resistant parts 2 can continue to extrude materials when the moving cone liner 11 and the fixed cone liner 12 are worn.

[0036] See also Figures 3 to 6 , taking the movable cone liner 11 as an example for explanation, in this embodiment, the movable cone liner 11 of the liner assembly 1 is formed by casting and solidifying molten steel. Along the axial direction of the crushing vertebra, the wear-resistant parts 2 on the movable cone liner 11 are distributed in two layers, and each layer of wear-resistant parts 2 is distributed in a circumferential array. A casting spacing 3 for accommodating molten steel so that the molten steel is solidified to form steel is formed between two adjacent wear-resistant parts 2. During the casting process of the movable cone liner 11, the molten steel can be solidified within the casting spacing 3, thereby increasing the connection area between the movable cone liner 11 and the wear-resistant parts 2, so as to increase the stability of the installation of the wear-resistant parts 2 and prevent the wear-resistant parts 2 from falling off during the contact with the material.

[0037] Furthermore, since the molten steel will shrink to a certain extent during the solidification process, in order to increase the stability of the connection between the two adjacent layers of wear-resistant parts 2, the two adjacent layers of wear-resistant parts 2 can support each other in the axial direction, and the two layers of wear-resistant parts 2 are staggered. Of course, in other embodiments, the wear-resistant parts 2 can also be arranged in three, four or more layers.

[0038] Furthermore, the ratio of the maximum width W1 of the casting interval 3 to the maximum length L1 of the wear-resistant part 2 can be set to 0.2, 0.25 or 0.3, so that the steel filled in the casting interval 3 can be stably connected with the wear-resistant part 2, thereby achieving a stable connection of the wear-resistant part 2. Of course, in other embodiments, the maximum width of the casting interval 3 can be set to 25mm, 27.5mm or 30mm, and the maximum width of the wear-resistant part 2 can be set to 110mm, 115mm or 120mm.

[0039] Furthermore, in order to increase the contact area between the wear-resistant part 2 and the material, in this embodiment, the wear-resistant part 2 is set to be plate-shaped and has a relatively parallel first plane 21 and a second plane 22, wherein the first plane 21 is located on the side of the second plane 22 close to the crushing surface 10 and is parallel to the crushing surface 10. The distance S1 between the first plane 21 and the second plane 22 can be set to 10mm, 15mm or 20mm, and the distance S2 between the first plane 21 and the crushing surface 10 can be set to 20mm, 22.5mm or 25mm.

[0040] See also Figure 3 The movable cone liner 11 is provided with a first accommodation area 111 for accommodating the wear-resistant part 2. In the axial direction of the crushing cone, the ratio of the height H1 of the first accommodation area 111 to the height H11 of the movable cone liner 11 can be set to 0.25, 0.3 or 0.35. The ratio of the distance H10 from the upper end of the first accommodation area 111 to the bottom of the movable cone liner 11 to the height H11 of the movable cone liner 11 is in the range of 0.4, 0.5 or 0.6.

[0041] See also Figures 7 to 9 , which is the same as the wear-resistant parts 2 arranged on the moving cone liner 11. In this embodiment, in order to increase the stability of the connection between the fixed cone liner 12 and the wear-resistant parts 2 located thereon, the fixed cone liner 12 of the liner assembly 1 is formed by casting and solidifying molten steel. Along the axial direction of the crushing vertebra, the wear-resistant parts 2 on the fixed cone liner 12 are distributed in two layers, and each layer of wear-resistant parts 2 is distributed in a circumferential array, and a casting spacing 3 for accommodating molten steel so that the molten steel is solidified to form steel is also formed between two adjacent wear-resistant parts 2; the wear-resistant parts 2 of the two adjacent layers located on the fixed cone liner 12 are staggered.

[0042] It can be known that in order to increase the stability of the installation of the wear-resistant part 2, the size of the casting spacing 3 on the fixed cone liner 12, the size of the wear-resistant part 2, and the proportional relationship between the casting spacing 3 and the wear-resistant part 2 can all be consistent with the arrangement on the movable cone liner 11, and can be adjusted according to actual conditions. Therefore, no further description is given.

[0043] In order to arrange the wear-resistant parts 2 on the fixed cone liner 12 opposite to the wear-resistant parts 2 arranged on the movable cone liner 11 so that the two can cooperate with each other to realize the extrusion of materials, in this embodiment, a second accommodating area 121 for accommodating the wear-resistant parts 2 is provided on the fixed cone liner 12; along the axial direction of the crushing cone, the ratio of the height H2 of the second accommodating area 121 to the height H12 of the fixed cone liner 12 is set to 0.25, 0.3 or 0.35.

[0044] Furthermore, the distance S3 from the lower end of the second accommodating area 121 to the bottom of the concave liner 12 can be set to 10 mm, 15 mm or 20 mm.

[0045] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A crushing cone suitable for a cone crusher, characterized in that: It comprises a liner assembly (1), wherein the liner assembly (1) has a crushing surface (10); The lining plate assembly (1) contains a wear-resistant part (2), and the wear-resistant part (2) is arranged close to the crushing surface (10), and the wear resistance of the wear-resistant part (2) is greater than that of the lining plate assembly (1).

2. A crushing cone body suitable for a cone crusher according to claim 1, characterized in that: The liner assembly (1) comprises a movable cone liner (11) and a fixed cone liner (12) which are arranged in a split manner; The wear-resistant part (2) is fixedly arranged in the movable cone lining (11) and / or the fixed cone lining (12).

3. A crushing cone body suitable for a cone crusher according to claim 2, characterized in that: The liner assembly (1) is made of steel; The wear-resistant part (2) is configured as a ceramic particle block.

4. A crushing cone body suitable for a cone crusher according to claim 2, characterized in that: The liner assembly (1) is formed by casting and solidifying molten steel; Along the axial direction of the crushing cone, the wear-resistant parts (2) located on the moving cone lining (11) and / or the fixed cone lining (12) are distributed in at least two layers; Each layer of the wear-resistant parts (2) is distributed in a circumferential array, and a casting spacing (3) for accommodating molten steel so that the molten steel solidifies to form steel is formed between adjacent wear-resistant parts (2).

5. A crushing cone body suitable for a cone crusher according to claim 4, characterized in that: The multiple layers of wear-resistant parts (2) are distributed in a staggered manner.

6. A crushing cone body suitable for a cone crusher according to claim 4, characterized in that: The ratio of the maximum width of the casting spacing (3) to the maximum length of the wear-resistant part (2) is in the range of 0.2 to 0.3; or, The maximum width of the casting spacing (3) is in the range of 25 to 30 mm, and the maximum length of the wear-resistant part (2) is in the range of 110 to 120 mm.

7. A crushing cone body suitable for a cone crusher according to any one of claims 1 to 6, characterized in that: The wear-resistant part (2) is configured in a plate shape and has a first plane (21) and a second plane (22) that are relatively parallel, and the distance between the first plane (21) and the second plane (22) is in the range of 10 to 20 mm; The first plane (21) is located on a side of the second plane (22) close to the crushing surface (10) and is parallel to the crushing surface (10). The distance between the first plane (21) and the crushing surface (10) ranges from 20 to 25 mm.

8. The crushing cone body suitable for a cone crusher according to claim 2, characterized in that: The movable cone liner (11) is provided with a first accommodating area (111) for accommodating the wear-resistant part (2); Along the axial direction of the crushing cone, the ratio of the height of the first accommodating area (111) to the height of the moving cone liner (11) is in the range of 0.25 to 0.35; The ratio of the distance from the upper end of the first accommodating area (111) to the bottom of the moving cone liner (11) to the height of the moving cone liner (11) is in the range of 0.4 to 0.

6.

9. The crushing cone body suitable for a cone crusher according to claim 2, characterized in that: The fixed cone lining plate (12) is provided with a second accommodating area (121) for accommodating the wear-resistant part (2); Along the axial direction of the crushing cone, the ratio of the height of the second accommodating area (121) to the height of the fixed cone lining plate (12) is in the range of 0.25 to 0.35; The distance from the lower end of the second accommodating area (121) to the bottom of the fixed cone lining plate (12) ranges from 10 to 20 mm.