Cleaning device for welding wire production
By introducing a treatment mechanism and a wiping mechanism into the wire cleaning device, the rotating assembly and cleaning sponge are used to remove water vapor and impurities on the surface of the wire, the problem of incomplete cleaning of welding wire in the prior art is solved, and the stability and cleanliness of the welding process are ensured. .
Patent Information
- Application Number
- CN202421111441.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing wire cleaning device cannot effectively remove the water vapor from the surface of the wire, resulting in unstable arc during welding.
A cleaning device for welding wire production is designed, including a treatment mechanism and a wiping mechanism. The treatment mechanism realizes winding and cleaning of the welding wire through rotating components and cleaning components. The wiping mechanism uses a cleaning sponge to remove impurities and water vapor on the surface of the welding wire.
Effectively removes water vapor and impurities on the surface of the welding wire, ensuring arc stability during welding and cleaning efficiency of the welding wire.
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Figure CN222325939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding wire production, in particular to a cleaning device for welding wire production. Background Art
[0002] Welding wire is a metal wire welding material used as filler metal or as a conductor. It needs to go through multiple processes during the production process. It is inevitable that there will be some dust and dirt on the surface. The cleanliness of the welding wire surface affects the final quality of the welding wire production. Therefore, a cleaning device is needed to clean the welding wire.
[0003] According to the description of a welding wire cleaning device disclosed in the patent website (authorization announcement number: CN 216827394 U), "The utility model discloses a welding wire cleaning device, including a base, a fixed back plate, a rotating shaft, a welding wire rotating roller, a rotating handle, a handle, a support column, a fixed cap, a cleaning hole, and a fixing hole. Fixed back plates are installed on the right sides of the front and rear ends of the top of the base, and the fixed back plates are installed with rotating shafts through bearings. The rotating shafts are installed with welding wire rotating rollers. The right side of the front fixed back plate is installed with a rotating handle, and the rotating handle is installed with a handle. A support column is installed in the center of the top of the base, and a fixed cap is installed on the top of the support column. A cleaning hole is opened between the support column and the fixed cap, and fixed holes are opened on both sides of the fixed cap, and the fixed cap is threadedly connected to the support column through the fixed hole. The utility model has a reasonable design and is easy to install. It can quickly clean the rolled welding wire and automatically wind it on another welding wire rotating roller."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model drives the welding wire rotating roller installed on the rotating shaft through the handle and the rotating handle, so that the front and rear sets of welding wire rotating rollers are connected, and the welding wire passes through the cleaning hole on the support column, so that the welding wire to be cleaned passes through the cleaning hole and is wound around the other welding wire rotating roller. However, in actual use, water vapor will adhere to the surface of the welding wire after cleaning. Since the residual water vapor cannot be removed, the stability of the arc during welding cannot be guaranteed. It has certain limitations. Therefore, it is necessary to improve a cleaning device for welding wire production to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a cleaning device for welding wire production to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for welding wire production, comprising a workbench, a back plate is fixedly installed on the top of the workbench, supporting legs are fixedly installed on the bottom of the workbench, a processing mechanism is arranged on the top of the workbench, and a wiping mechanism is arranged inside the workbench.
[0008] The processing mechanism comprises a rotating component and a cleaning component. The rotating component is arranged on the top of the workbench, and the cleaning component is arranged on the top of the workbench.
[0009] Preferably, the rotating assembly includes a stand, which is fixedly mounted on the top of the back plate, a motor is fixedly mounted on the inner wall of the stand, a first pulley is fixedly mounted on the output end of the motor, a transmission belt is installed on the external transmission of the first pulley, a second pulley is rotatably mounted on the right side of the back plate, a stand is fixedly mounted on the top of the workbench, a rotating shaft is fixedly mounted on the left end of the motor, the rotating shaft is rotatably mounted with the back plate, and a welding wire rotating roller is provided on the outside of the rotating shaft to facilitate the winding of the welding wire.
[0010] Preferably, a through hole is opened inside the vertical plate at a position corresponding to the rotating shaft, and the rotating shaft is rotatably installed in the through hole to facilitate the rotation of the rotating shaft.
[0011] Preferably, the cleaning assembly includes a cleaning box, which is fixedly mounted on the top of the workbench, a vertical frame is fixedly mounted on the top of the cleaning box, a wire pulley is rotatably mounted inside the vertical frame, a wire pressing roller is rotatably mounted inside the cleaning box, a connecting shell is fixedly mounted on the back of the cleaning box, a rotating column is fixedly mounted on the left end of the second pulley, the rotating column is rotatably mounted with a back plate, a first bevel gear is fixedly mounted on the outside of the rotating column, a second bevel gear is meshed with the outside of the first bevel gear, the second bevel gear is rotatably mounted with the cleaning box, a rotating rod is fixedly mounted on the front of the second bevel gear, the rotating rod is rotatably mounted with the cleaning box, and a paddle is fixedly mounted on the end of the rotating rod away from the second bevel gear to facilitate the cleaning of the welding wire.
[0012] Preferably, a through hole is opened inside the connecting shell at a position corresponding to the rotating column, and the rotating column is rotatably installed in the through hole to facilitate the rotation of the rotating column.
[0013] Preferably, the wiping mechanism includes a threaded column, which is rotatably mounted inside the workbench, a rotating wheel is fixedly mounted on the left end of the threaded column, a threaded seat is mounted on the external thread of the threaded column, a positioning shell is slidably mounted inside the threaded seat, a connecting frame is fixedly mounted on the top of the positioning shell, a cleaning sponge is provided on the inner wall of the connecting frame, a slide plate is slidably mounted on the inner wall of the positioning shell, an insert block is fixedly mounted on the right side of the slide plate, the insert block is slidably mounted on the positioning shell, the insert block is slidably mounted on the threaded seat, a telescopic rod is fixedly mounted on the left side of the slide plate, the telescopic rod is fixedly mounted on the positioning shell, a spring is fixedly mounted between the left side of the slide plate and the positioning shell, a top column is fixedly mounted on the left side of the back plate, and the top column is slidably mounted on the threaded seat to facilitate wiping of the welding wire.
[0014] Preferably, a slide groove is provided inside the workbench at a position corresponding to the threaded seat, and the threaded seat is slidably installed in the slide groove to facilitate the movement of the threaded seat.
[0015] Compared with the prior art, the utility model provides a cleaning device for welding wire production, which has the following beneficial effects:
[0016] 1. The cleaning device for welding wire production, through the processing mechanism set up, during use, by starting the motor, the first pulley and the rotating shaft are rotated, so that the welding wire rotating roller is rotated, and under the cooperation of the wire pulley and the wire pressing roller, it is convenient to wind up the welding wire. Along with the rotation of the first pulley, the paddle rotates, which is convenient for the flow of cleaning liquid and the cleaning of the welding wire.
[0017] 2. The cleaning device for welding wire production has a wiping mechanism. During use, the provided plug-in block facilitates the limiting work of the connection frame, and the provided cleaning sponge facilitates the wiping of the welding wire, which can not only remove impurities on the surface of the welding wire, but also wipe off the water vapor on the surface of the welding wire, thereby ensuring the stability of the arc during welding. After a group of welding wires are cleaned, the cleaning sponge can be moved by rotating the wheel, so that the welding wire contacts the clean area of the cleaning sponge, thereby ensuring the cleaning efficiency of the welding wire. The provided top column facilitates the movement of the plug-in block, thereby facilitating the disassembly of the connection frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1This is a schematic diagram of the front structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the side structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the rotating assembly of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the cleaning component of the utility model;
[0023] Figure 5 This is a schematic diagram of the position relationship of the first bevel gear of the utility model;
[0024] Figure 6 This is a schematic diagram of the position relationship of the threaded column of the utility model;
[0025] Figure 7 This is a schematic diagram of the position relationship of the skateboard of the utility model.
[0026] In the figure: 1, workbench; 2, back plate; 3, support leg; 4, processing mechanism; 41, rotating assembly; 411, stand; 412, motor; 413, first pulley; 414, transmission belt; 415, second pulley; 416, stand; 417, rotating shaft; 418, welding wire rotating roller; 42, cleaning assembly; 421, cleaning box; 422, stand frame; 423, wire pulley; 424, wire pressing roller; 425, connecting shell; 426, rotating column; 427, first bevel gear; 428, second bevel gear; 429, rotating rod; 4210, paddle; 5, wiping mechanism; 501, threaded column; 502, rotating wheel; 503, threaded seat; 504, positioning shell; 505, connecting frame; 506, cleaning sponge; 507, sliding plate; 508, plug-in block; 509, telescopic rod; 510, spring; 511, top column. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Embodiment 1:
[0030] See also Figure 1-5 The utility model provides a technical solution: a cleaning device for welding wire production, including a workbench 1, a back plate 2 is fixedly installed on the top of the workbench 1, a supporting leg 3 is fixedly installed on the bottom of the workbench 1, a processing mechanism 4 is arranged on the top of the workbench 1, and a wiping mechanism 5 is arranged inside the workbench 1.
[0031] The processing mechanism 4 includes a rotating assembly 41 and a cleaning assembly 42 . The rotating assembly 41 is disposed on the top of the workbench 1 , and the cleaning assembly 42 is disposed on the top of the workbench 1 .
[0032] Furthermore, the rotating assembly 41 includes a stand 411, which is fixedly mounted on the top of the back plate 2, and a motor 412 is fixedly mounted on the inner wall of the stand 411, a first pulley 413 is fixedly mounted on the output end of the motor 412, a transmission belt 414 is installed on the external transmission of the first pulley 413, a second pulley 415 is rotatably mounted on the right side of the back plate 2, a stand 416 is fixedly mounted on the top of the workbench 1, a rotating shaft 417 is fixedly mounted on the left end of the motor 412, the rotating shaft 417 is rotatably mounted with the back plate 2, and a welding wire rotating roller 418 is sleeved on the outside of the rotating shaft 417 to facilitate the winding of the welding wire.
[0033] Furthermore, a through hole is opened inside the vertical plate 416 at a position corresponding to the rotating shaft 417 , and the rotating shaft 417 is rotatably installed in the through hole to facilitate the rotation of the rotating shaft 417 .
[0034] Furthermore, the cleaning assembly 42 includes a cleaning box 421, which is fixedly installed on the top of the workbench 1. A vertical frame 422 is fixedly installed on the top of the cleaning box 421. A wire pulley 423 is rotatably installed inside the vertical frame 422. A wire pressing roller 424 is rotatably installed inside the cleaning box 421. A connecting shell 425 is fixedly installed on the back of the cleaning box 421. A rotating column 426 is fixedly installed on the left end of the second pulley 415. The rotating column 426 is rotatably installed with the back plate 2. A first bevel gear 427 is fixedly installed on the outside of the rotating column 426. A second bevel gear 428 is meshed with the outside of the first bevel gear 427. The second bevel gear 428 is rotatably installed with the cleaning box 421. A rotating rod 429 is fixedly installed on the front of the second bevel gear 428. The rotating rod 429 is rotatably installed with the cleaning box 421. A paddle 4210 is fixedly installed on the end of the rotating rod 429 away from the second bevel gear 428 to facilitate the cleaning of the welding wire.
[0035] Furthermore, a through hole is opened inside the connection shell 425 at a position corresponding to the rotating post 426 , and the rotating post 426 is rotatably installed in the through hole to facilitate the rotation of the rotating post 426 .
[0036] Embodiment 2:
[0037] See also Figure 6-7 , and combined with the first embodiment, it is further obtained that the wiping mechanism 5 includes a threaded column 501, the threaded column 501 is rotatably installed inside the workbench 1, the left end of the threaded column 501 is fixedly installed with a rotating wheel 502, the external thread of the threaded column 501 is installed with a threaded seat 503, the interior of the threaded seat 503 is slidably installed with a positioning shell 504, the top of the positioning shell 504 is fixedly installed with a connecting frame 505, the inner wall of the connecting frame 505 is provided with a cleaning sponge 506, and the inner wall of the positioning shell 504 is slidably installed with a sliding Plate 507, a plug block 508 is fixedly installed on the right side of the slide plate 507, the plug block 508 is slidably installed with the positioning shell 504, the plug block 508 is slidably installed with the threaded seat 503, a telescopic rod 509 is fixedly installed on the left side of the slide plate 507, the telescopic rod 509 is fixedly installed with the positioning shell 504, a spring 510 is fixedly installed between the left side of the slide plate 507 and the positioning shell 504, a top column 511 is fixedly installed on the left side of the back plate 2, and the top column 511 is slidably installed with the threaded seat 503, which is convenient for wiping the welding wire.
[0038] Furthermore, a slide groove is provided inside the workbench 1 at a position corresponding to the threaded seat 503 , and the threaded seat 503 is slidably installed in the slide groove, so as to facilitate the movement of the threaded seat 503 .
[0039] In actual operation, when this device is used, the welding wire is guided by the wire pulley 423 and the wire pressing roller 424, so that the welding wire contacts the cleaning liquid inside the cleaning box 421, and the first pulley 413 and the rotating shaft 417 are rotated by starting the motor 412, so that the welding wire rotating roller 418 is rotated to reel the welding wire, and along with the rotation of the first pulley 413, with the cooperation of the transmission belt 414, the second pulley 415 and the rotating column 426 are rotated, so that the first bevel gear 427 and the second bevel gear 428 are rotated, and with the cooperation of the paddle 4210, the cleaning liquid flows, and along with the movement of the welding wire, in the cleaning process, the welding wire is reeled in. With the cooperation of the cleaning sponge 506, the welding wire is wiped to remove impurities and water vapor on the surface of the welding wire. When the new welding wire needs to be cleaned, the threaded seat 503 installed with the external thread of the threaded column 501 is moved by rotating the rotating wheel 502, so that the positioning shell 504, the connecting frame 505 and the cleaning sponge 506 are moved to wipe the welding wire. After the threaded seat 503 moves several times, until the top column 511 and the threaded seat 503 are slidably installed, the plug block 508 is pushed to move, so that the slide plate 507 squeezes the spring 510, thereby releasing the limit of the positioning shell 504, facilitating the disassembly of the connecting frame 505 and cleaning the cleaning sponge 506.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A cleaning device for welding wire production, comprising a workbench (1), characterized in that: A back plate (2) is fixedly mounted on the top of the workbench (1), supporting legs (3) are fixedly mounted on the bottom of the workbench (1), a processing mechanism (4) is arranged on the top of the workbench (1), and a wiping mechanism (5) is arranged inside the workbench (1); The processing mechanism (4) comprises a rotating component (41) and a cleaning component (42); the rotating component (41) is arranged on the top of the workbench (1); and the cleaning component (42) is arranged on the top of the workbench (1).
2. A welding wire production cleaning device according to claim 1, characterized in that: The rotating assembly (41) comprises a stand (411), wherein the stand (411) is fixedly mounted on the top of the back plate (2), a motor (412) is fixedly mounted on the inner wall of the stand (411), a first pulley (413) is fixedly mounted on the output end of the motor (412), a transmission belt (414) is mounted on the external transmission of the first pulley (413), a second pulley (415) is rotatably mounted on the right side of the back plate (2), a stand (416) is fixedly mounted on the top of the workbench (1), a rotating shaft (417) is fixedly mounted on the left end of the motor (412), the rotating shaft (417) is rotatably mounted with the back plate (2), and a welding wire rotating roller (418) is sleeved on the outside of the rotating shaft (417).
3. A welding wire production cleaning device according to claim 2, characterized in that: A through hole is provided inside the vertical plate (416) at a position corresponding to the rotating shaft (417), and the rotating shaft (417) is rotatably installed in the through hole.
4. A welding wire production cleaning device according to claim 2, characterized in that: The cleaning assembly (42) comprises a cleaning box (421), the cleaning box (421) is fixedly mounted on the top of the workbench (1), a vertical frame (422) is fixedly mounted on the top of the cleaning box (421), a guide wheel (423) is rotatably mounted inside the vertical frame (422), a wire pressing roller (424) is rotatably mounted inside the cleaning box (421), a connecting shell (425) is fixedly mounted on the back of the cleaning box (421), a rotating column (426) is fixedly mounted on the left end of the second pulley (415), and the rotating column (426) is fixedly mounted on the left end of the second pulley (415). 26) is rotatably mounted with the back plate (2), a first bevel gear (427) is fixedly mounted on the outside of the rotating column (426), a second bevel gear (428) is meshed with the outside of the first bevel gear (427), the second bevel gear (428) is rotatably mounted with the cleaning box (421), a rotating rod (429) is fixedly mounted on the front of the second bevel gear (428), the rotating rod (429) is rotatably mounted with the cleaning box (421), and a paddle (4210) is fixedly mounted on one end of the rotating rod (429) away from the second bevel gear (428).
5. A welding wire production cleaning device according to claim 4, characterized in that: A through hole is provided inside the connection shell (425) at a position corresponding to the rotating post (426), and the rotating post (426) is rotatably installed in the through hole.
6. A welding wire production cleaning device according to claim 4, characterized in that: The wiping mechanism (5) comprises a threaded column (501), the threaded column (501) is rotatably mounted inside the workbench (1), a rotating wheel (502) is fixedly mounted on the left end of the threaded column (501), a threaded seat (503) is mounted on the external thread of the threaded column (501), a positioning shell (504) is slidably mounted inside the threaded seat (503), a connecting frame (505) is fixedly mounted on the top of the positioning shell (504), a cleaning sponge (506) is arranged on the inner wall of the connecting frame (505), and a slide plate (507) is slidably mounted on the inner wall of the positioning shell (504). ), a plug block (508) is fixedly installed on the right side of the slide plate (507), the plug block (508) is slidably installed with the positioning shell (504), the plug block (508) is slidably installed with the threaded seat (503), a telescopic rod (509) is fixedly installed on the left side of the slide plate (507), the telescopic rod (509) is fixedly installed with the positioning shell (504), a spring (510) is fixedly installed between the left side of the slide plate (507) and the positioning shell (504), and a top column (511) is fixedly installed on the left side of the back plate (2), and the top column (511) is slidably installed with the threaded seat (503).
7. A welding wire production cleaning device according to claim 6, characterized in that: A sliding groove is provided inside the workbench (1) at a position corresponding to the threaded seat (503), and the threaded seat (503) is slidably installed in the sliding groove.
Citation Information
Patent Citations
Welding wire cleaning device
CN216827394U