Cleaning device for automobile intercooler aluminum part pouring
By designing a cleaning device for automobile intercoolers, the motor-driven rotating mechanism and dryer can be used to achieve rapid drying and sufficient cleaning of the intercoolers, which solves the problem of long drying time after cleaning of the intercoolers in the prior art. Improve work efficiency.
Patent Information
- Application Number
- CN202420624275.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing intercooler cleaning device cannot dry quickly, resulting in a long wait time for the cleaned intercooler to be used or processed, affecting working efficiency.
A cleaning device including a work box, a rotating mechanism, a clamping mechanism, a drying mechanism and a cleaning mechanism is designed. The clamping block and a spray head are driven by a motor to achieve extrusion fixation and full cleaning of the intercooler. And quickly drying through a hot air hood.
The intercooler is quickly dried and fully cleaned, which improves working efficiency and shortens the waiting time for the intercooler to use or process.
Smart Images

Figure CN222325970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile intercooler cleaning equipment, in particular to a cleaning device used for casting aluminum parts of automobile intercoolers. Background Art
[0002] Intercoolers are usually only seen on cars with superchargers installed. Because intercoolers are actually a supporting part of turbocharging, their function is to reduce the temperature of the high-temperature air after supercharging, reduce the heat load of the engine, increase the intake volume, and thus increase the power of the engine. For supercharged engines, intercoolers are an important component of the supercharging system. Whether it is a mechanically supercharged engine or a turbocharged engine, an intercooler needs to be installed between the supercharger and the intake manifold.
[0003] At present, a Chinese patent announcement with announcement number CN213996941U discloses an automatic cleaning device for an intercooler, including a device housing, support rods fixedly connected to the four corners of the bottom surface of the device housing, a water outlet provided at the bottom of the device housing, a sliding platform provided on one side of the water outlet, the bottom surface of the sliding platform contacts the bottom plate of the device housing, one end of the sliding platform is fixedly connected to the slider, the other end of the slider passes through the square groove on the outer wall of the device housing, the other end of the slider contacts the limit block, the limit block is fixedly mounted on the outer wall of the device housing, and an electromagnet is embedded in the limit block. The water spray device includes a water tank, a connecting hole is provided at the bottom end of the water tank, one end of the folding pipe is fixedly connected to the connecting hole, a plurality of water outlet holes are provided on the water tank, one end of the nozzle is fixedly connected to the water outlet holes, the nozzle is perpendicular to the surface of the intercooler, and flushes back and forth from top to bottom, and the intercooler will not be damaged during cleaning.
[0004] In actual use, it is found that the existing device cannot quickly dry the intercooler after cleaning, resulting in a long waiting time when the cleaned intercooler needs to be used or processed, which affects work efficiency. Therefore, we propose a cleaning device for casting aluminum parts of automobile intercoolers to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the prior art that the intercooler cannot be dried quickly after cleaning, resulting in a long waiting time for the cleaned intercooler to be used or processed, thereby affecting work efficiency. A cleaning device for casting aluminum parts of automobile intercoolers is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A cleaning device for casting aluminum parts of automobile intercoolers comprises a working box, wherein a bottom box is fixedly installed on the inner wall of the bottom of the working box, a side box is fixedly installed on the left side of the top of the bottom box, the left side of the side box is fixedly connected to the inner wall of the left side of the working box, a top box is fixedly installed on the top of the side box, the top of the top box is fixedly connected to the inner wall of the top of the working box, a motor is fixedly installed on the inner wall of the bottom of the bottom box, the output shaft of the motor passes through the top of the bottom box, and a rotating mechanism is arranged on the top of the bottom box; a first reciprocating mechanism is arranged between the bottom box and the side box, a second reciprocating mechanism is arranged in the top box, a first seat hole is opened on the right side of the side box, a second seat hole is opened on the bottom of the top box, a drain port is arranged on the rear side of the working box, and the drain port is located above the bottom box.
[0008] Preferably, the rotating mechanism includes a turntable and a placement seat, the turntable is rotatably mounted on the top of the bottom box, the bottom of the turntable is fixedly connected to the motor output shaft, the placement seat is fixedly mounted on the top of the turntable, and a clamping mechanism is provided on the placement seat.
[0009] Preferably, the clamping mechanism includes two fixed plates, a screw and a clamping block. Fixed plates are fixedly installed on both sides of the top of the placement seat. A screw is threadedly installed on the right side of the right fixed plate. The left end of the screw extends to the left side of the right fixed plate, and a clamping block is provided on the left end of the screw.
[0010] Preferably, the first reciprocating mechanism includes a first reciprocating screw and a first screw seat, the first reciprocating screw is rotatably installed on the bottom inner wall of the bottom box, the top end of the first reciprocating screw is rotatably connected to the top inner wall of the top box, a first screw seat is threadedly sleeved on the first reciprocating screw, the first screw seat is located in the side box, the first screw seat is adapted to the first seat hole, a drying mechanism is arranged between the first screw seat and the working box, and a transmission mechanism is arranged between the first reciprocating screw and the output shaft of the motor.
[0011] Preferably, the drying mechanism comprises a dryer, a hot air hood and a hot air hose, the dryer is arranged on the left side of the working box, the hot air hood is fixedly installed on the right side of the first screw seat, and the same hot air hose is arranged between the dryer and the hot air hood.
[0012] Preferably, the transmission mechanism includes two transmission wheels and a transmission belt, the first reciprocating screw and the motor output shaft are both fixedly mounted with transmission wheels, the transmission wheels are located in the bottom box, and the transmission sleeves on the two transmission wheels are provided with the same transmission belt.
[0013] Preferably, the second reciprocating mechanism includes a second reciprocating screw and a second screw seat, the second reciprocating screw is rotatably installed on the right inner wall of the top box, the second screw seat is threadedly sleeved on the second reciprocating screw, the top of the second screw seat is slidingly connected to the inner wall of the top of the top box, the second screw seat is adapted to the second seat hole, a cleaning mechanism is arranged between the second screw seat and the working box, and a gearing mechanism is arranged between the second reciprocating screw and the first reciprocating screw.
[0014] Preferably, the cleaning mechanism includes a liquid storage tank, a spray seat, a spray head and a spray hose. The liquid storage tank is arranged on the right side of the working box, the spray seat is fixedly installed on the bottom of the second screw seat, the spray head is arranged at the bottom of the spray seat, and the same spray hose is arranged between the spray seat and the liquid storage tank.
[0015] Preferably, the gear mechanism includes two conical wheels, and conical wheels are fixedly sleeved on the left end of the second reciprocating screw and the first reciprocating screw, and the two conical wheels are both located in the top box and meshed with each other.
[0016] Beneficial effects of the utility model:
[0017] 1. Through the cooperation of the screw, the clamping block and the two fixing plates, by rotating the screw clockwise, the purpose of squeezing and fixing the intercooler casting through the clamping block can be achieved. Through the cooperation of the liquid storage tank, the spray seat, the spray head and the spray hose, the purpose of spraying and cleaning the intercooler casting through the spray head can be achieved. Through the cooperation of the motor, the two transmission wheels, the transmission belt, the first reciprocating screw, the two conical wheels, the second reciprocating screw, the second screw seat and the spray seat, the motor can drive the spray seat and the spray head to move back and forth left and right, and the purpose of more fully cleaning the intercooler casting through the spray head can be achieved, and the purpose of improving the cleaning effect can be achieved.
[0018] 2. Through the cooperation of the first reciprocating screw, the first screw seat and the hot air hood, the hot air hood can be driven to move reciprocally up and down, and the hot air hood can blow air to the intercooler casting sufficiently and evenly, thereby improving the drying efficiency of the intercooler casting and further improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional structural schematic diagram of a cleaning device for casting aluminum parts of automobile intercoolers proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the main cross-sectional structure of a cleaning device for casting aluminum parts of an automobile intercooler proposed by the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of part A of a cleaning device for casting aluminum parts of an automobile intercooler proposed by the utility model;
[0022] Figure 4 The utility model is a schematic structural diagram of the B part of a cleaning device for casting aluminum parts of an automobile intercooler.
[0023] In the figure: 1. working box; 2. bottom box; 3. side box; 4. top box; 5. motor; 6. turntable; 7. placement seat; 8. fixing plate; 9. screw; 10. clamping block; 11. first reciprocating screw; 12. first screw seat; 13. second reciprocating screw; 14. second screw seat; 15. dryer; 16. hot air hood; 17. hot air hose; 18. liquid storage tank; 19. spray seat; 20. spray head; 21. spray hose; 22. transmission wheel; 23. transmission belt; 24. conical wheel. DETAILED DESCRIPTION
[0024] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0026] Reference Figure 1-4 A cleaning device for casting aluminum parts of automobile intercoolers comprises a working box 1, a bottom box 2 is fixedly installed on the inner wall at the bottom of the working box 1, a side box 3 is fixedly installed on the left side of the top of the bottom box 2, the left side of the side box 3 is fixedly connected to the left inner wall of the working box 1, a top box 4 is fixedly installed on the top of the side box 3, the top of the top box 4 is fixedly connected to the inner wall of the top of the working box 1, a motor 5 is fixedly installed on the inner wall at the bottom of the bottom box 2, the output shaft of the motor 5 passes through the top of the bottom box 2, and a rotating mechanism is arranged on the top of the bottom box 2; a first reciprocating mechanism is arranged between the bottom box 2 and the side box 3, a second reciprocating mechanism is arranged in the top box 4, a first seat hole is opened on the right side of the side box 3, a second seat hole is opened on the bottom of the top box 4, a drain port is arranged on the rear side of the working box 1, and the drain port is located above the bottom box 2.
[0027] In this embodiment, the rotating mechanism includes a turntable 6 and a placement seat 7. The turntable 6 is rotatably installed on the top of the bottom box 2. The bottom of the turntable 6 is fixedly connected to the output shaft of the motor 5. The placement seat 7 is fixedly installed on the top of the turntable 6. The placement seat 7 is provided with a clamping mechanism. By providing the rotating mechanism, the motor 5 can drive the placement seat 7 to rotate, thereby achieving the purpose of driving the intercooler casting to rotate.
[0028] In this embodiment, the clamping mechanism includes two fixed plates 8, a screw rod 9 and a clamping block 10. Fixed plates 8 are fixedly installed on both sides of the top of the placement seat 7. A screw rod 9 is threadedly installed on the right side of the right fixed plate 8. The left end of the screw rod 9 extends to the left side of the right fixed plate 8. A clamping block 10 is arranged on the left end of the screw 9. By providing the clamping mechanism, the clockwise rotation of the screw rod 9 can drive the clamping block 10 to move spirally to the left, thereby achieving the purpose of squeezing and fixing the intercooler casting through the clamping block 10.
[0029] In this embodiment, the first reciprocating mechanism includes a first reciprocating screw 11 and a first screw seat 12. The first reciprocating screw 11 is rotatably installed on the bottom inner wall of the bottom box 2. The top end of the first reciprocating screw 11 is rotatably connected to the top inner wall of the top box 4. The first screw seat 12 is threadedly sleeved on the first reciprocating screw 11. The first screw seat 12 is located in the side box 3. The first screw seat 12 is adapted to the first seat hole. A drying mechanism is arranged between the first screw seat 12 and the working box 1. A transmission mechanism is arranged between the first reciprocating screw 11 and the output shaft of the motor 5. By providing the first reciprocating mechanism, the first reciprocating screw 11 can drive the first screw seat 12 to move back and forth up and down, thereby achieving the purpose of driving the hot air hood 16 to move back and forth up and down.
[0030] In this embodiment, the drying mechanism includes a dryer 15, a hot air hood 16 and a hot air hose 17. The dryer 15 is arranged on the left side of the working box 1, and the hot air hood 16 is fixedly installed on the right side of the first screw seat 12. The same hot air hose 17 is arranged between the dryer 15 and the hot air hood 16. By providing the drying mechanism, hot air can be transported to the hot air hood 16 through the hot air hose 17, and hot air can be blown to the intercooler casting through the hot air hood 16, so as to achieve the purpose of drying the intercooler casting.
[0031] In this embodiment, the transmission mechanism includes two transmission wheels 22 and a transmission belt 23. The transmission wheels 22 are fixedly installed on the first reciprocating screw rod 11 and the output shaft of the motor 5. The transmission wheels 22 are located in the bottom box 2. The transmission sleeves on the two transmission wheels 22 are provided with the same transmission belt 23. By setting up the transmission mechanism, the motor 5 can drive the first reciprocating screw rod 11 to rotate.
[0032] In this embodiment, the second reciprocating mechanism includes a second reciprocating screw 13 and a second screw seat 14. The second reciprocating screw 13 is rotatably installed on the right inner wall of the top box 4. The second screw seat 14 is threadedly sleeved on the second reciprocating screw 13. The top of the second screw seat 14 is slidably connected to the top inner wall of the top box 4. The second screw seat 14 is adapted to the second seat hole. A cleaning mechanism is arranged between the second screw seat 14 and the working box 1. A gear mechanism is arranged between the second reciprocating screw 13 and the first reciprocating screw 11. By providing the second reciprocating mechanism, the second reciprocating screw 13 can drive the second screw seat 14 to move back and forth left and right, thereby achieving the purpose of driving the spray seat 19 to move back and forth left and right.
[0033] In this embodiment, the cleaning mechanism includes a liquid storage tank 18, a spray seat 19, a spray head 20 and a spray hose 21. The liquid storage tank 18 is arranged on the right side of the working box 1, and the spray seat 19 is fixedly installed at the bottom of the second screw seat 14. The spray head 20 is arranged at the bottom of the spray seat 19, and the same spray hose 21 is arranged between the spray seat 19 and the liquid storage tank 18. By providing the cleaning mechanism, the cleaning liquid in the liquid storage tank 18 can be extracted through the spray hose 21, so that the purpose of spraying and cleaning the intercooler casting through the spray head 20 can be achieved.
[0034] In this embodiment, the gear mechanism includes two conical wheels 24. The left end of the second reciprocating screw 13 and the first reciprocating screw 11 are fixedly sleeved with conical wheels 24. The two conical wheels 24 are both located in the top box 4. The two conical wheels 24 are meshed with each other. By providing a gear mechanism, the first reciprocating screw 11 can drive the second reciprocating screw 13 to rotate.
[0035] In the utility model, when working, first place the intercooler casting on the top of the placement seat 7, and by rotating the screw rod 9 clockwise, the clamping block 10 can be driven to move spirally to the left, so as to achieve the purpose of squeezing and fixing the intercooler casting through the clamping block 10, and by starting the spray seat 19, the cleaning liquid in the storage tank 18 can be drawn out through the spray hose 21, so as to achieve the purpose of spraying and cleaning the intercooler casting through the spray head 20, and by starting the motor 5, the turntable 6 and the placement seat 7 can be driven to rotate, and the intercooler casting can be driven to rotate, so as to achieve the purpose of comprehensive cleaning of the intercooler casting, and the motor 5 can drive the first reciprocating screw rod 11 to rotate through the two transmission wheels 22 and the transmission belt 23, and can drive the second reciprocating screw rod 13 to rotate through the two conical wheels 24, and can drive the second screw rod seat 14 to move left and right The reciprocating movement can drive the spray seat 19 and the spray head 20 to reciprocate left and right, so as to achieve the purpose of more fully cleaning the intercooler casting through the spray head 20, and to achieve the purpose of improving the cleaning effect. After the cleaning of the intercooler casting is completed, by closing the spray seat 19 and turning on the dryer 15, the hot air can be transported to the hot air hood 16 through the hot air hose 17, so that the hot air can be blown to the intercooler casting through the hot air hood 16, and the purpose of drying the intercooler casting can be achieved. The rotation of the first reciprocating screw 11 can drive the first screw seat 12 to reciprocate up and down, and can drive the hot air hood 16 to reciprocate up and down, so that the hot air hood 16 can fully and evenly blow air to the intercooler casting, so as to achieve the purpose of improving the drying efficiency of the intercooler casting, and then the purpose of improving work efficiency can be achieved.
[0036] The above is a detailed introduction to a cleaning device for casting aluminum parts of automobile intercoolers provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A cleaning device for casting aluminum parts of automobile intercoolers, characterized in that: It comprises a working box (1), wherein a bottom box (2) is fixedly mounted on the inner wall of the bottom of the working box (1), a side box (3) is fixedly mounted on the left side of the top of the bottom box (2), the left side of the side box (3) is fixedly connected to the left inner wall of the working box (1), a top box (4) is fixedly mounted on the top of the side box (3), the top of the top box (4) is fixedly connected to the inner wall of the top of the working box (1), a motor (5) is fixedly mounted on the inner wall of the bottom of the bottom box (2), the output shaft of the motor (5) passes through the top of the bottom box (2), and a rotating mechanism is arranged on the top of the bottom box (2); A first reciprocating mechanism is arranged between the bottom box (2) and the side box (3), a second reciprocating mechanism is arranged in the top box (4), a first seat hole is opened on the right side of the side box (3), a second seat hole is opened on the bottom of the top box (4), and a drainage port is arranged on the rear side of the working box (1), and the drainage port is located above the bottom box (2).
2. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 1, characterized in that: The rotating mechanism comprises a turntable (6) and a placement seat (7); the turntable (6) is rotatably mounted on the top of the bottom box (2); the bottom of the turntable (6) is fixedly connected to the output shaft of the motor (5); the top of the turntable (6) is fixedly mounted with the placement seat (7); and a clamping mechanism is provided on the placement seat (7).
3. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 2, characterized in that: The clamping mechanism comprises two fixed plates (8), a screw rod (9) and a clamping block (10); fixed plates (8) are fixedly mounted on both sides of the top of the placement seat (7); a screw rod (9) is threadedly mounted on the right side of the right fixed plate (8); the left end of the screw rod (9) extends to the left side of the right fixed plate (8); and a clamping block (10) is arranged on the left end of the screw rod (9).
4. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 1, characterized in that: The first reciprocating mechanism comprises a first reciprocating screw (11) and a first screw seat (12); the first reciprocating screw (11) is rotatably mounted on the bottom inner wall of the bottom box (2); the top end of the first reciprocating screw (11) is rotatably connected to the top inner wall of the top box (4); a first screw seat (12) is threadedly sleeved on the first reciprocating screw (11); the first screw seat (12) is located in the side box (3); the first screw seat (12) is matched with the first seat hole; a drying mechanism is arranged between the first screw seat (12) and the working box (1); and a transmission mechanism is arranged between the first reciprocating screw (11) and the output shaft of the motor (5).
5. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 4, characterized in that: The drying mechanism comprises a drying machine (15), a hot air hood (16) and a hot air hose (17); the drying machine (15) is arranged on the left side of the working box (1); the hot air hood (16) is fixedly mounted on the right side of the first screw seat (12); and the same hot air hose (17) is arranged between the drying machine (15) and the hot air hood (16).
6. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 4, characterized in that: The transmission mechanism comprises two transmission wheels (22) and a transmission belt (23); the first reciprocating screw rod (11) and the output shaft of the motor (5) are both fixedly mounted with transmission wheels (22); the transmission wheels (22) are located in the bottom box (2); and the transmission sleeves on the two transmission wheels (22) are provided with the same transmission belt (23).
7. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 1, characterized in that: The second reciprocating mechanism comprises a second reciprocating screw (13) and a second screw seat (14); the second reciprocating screw (13) is rotatably mounted on the right inner wall of the top box (4); a second screw seat (14) is threadedly sleeved on the second reciprocating screw (13); the top of the second screw seat (14) is slidably connected to the top inner wall of the top box (4); the second screw seat (14) is matched with the second seat hole; a cleaning mechanism is arranged between the second screw seat (14) and the working box (1); and a gear mechanism is arranged between the second reciprocating screw (13) and the first reciprocating screw (11).
8. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 7, characterized in that: The cleaning mechanism comprises a liquid storage tank (18), a spray seat (19), a spray head (20) and a spray hose (21); the liquid storage tank (18) is arranged on the right side of the working box (1); the spray seat (19) is fixedly mounted on the bottom of the second screw seat (14); the spray head (20) is arranged on the bottom of the spray seat (19); and the same spray hose (21) is arranged between the spray seat (19) and the liquid storage tank (18).
9. A cleaning device for casting aluminum parts of automobile intercoolers according to claim 7, characterized in that: The gear mechanism comprises two conical wheels (24), the left end of the second reciprocating screw rod (13) and the first reciprocating screw rod (11) are both fixedly sleeved with conical wheels (24), the two conical wheels (24) are both located in the top box (4), and the two conical wheels (24) are meshed with each other.
Citation Information
Patent Citations
Automatic cleaning device of intercooler
CN213996941U