Soaking equipment
By designing an immersion device including an annular coil in the pulp production, and using steam to heat and clean the blocked screen basket, the problem of reducing dehydration effect caused by blockage of screen basket is solved, and the effect of saving resources and improving efficiency is achieved.
Patent Information
- Application Number
- CN202323486727.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-19
AI Technical Summary
During the pulp production process, the dehydration effect of the squirt press pulp washing machine is reduced due to clogging of slurry fibers. The existing cleaning methods are inefficient and labor-consuming, which affects the life of the equipment and product quality.
Design an immersion device, including two cylindrical cylinders and an annular coil, with steam flowing in the coil for heating the immersion space, reducing the consumption of cleaning agents and water resources, and improving cleaning efficiency.
Effectively clean the clogged screen basket, extend its use cycle, save cleaning agents and water resources, improve cleaning efficiency, and reduce energy consumption.
Smart Images

Figure CN222326010U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of immersion cleaning, and in particular to an immersion device. Background Art
[0002] During the production process, pulp needs to be squeezed and dehydrated by a screw press (SCP). After long-term use, the main component of this equipment, the screen basket, will be gradually blocked by pulp fibers, making the aperture of the screen holes smaller and smaller, affecting the dehydration effect, and further affecting the life of the equipment and product quality in the later process. The screen basket is cleaned by high-pressure water impact and flame combustion to remove the blockage, but the effect is not obvious; and because there are many screen holes in the equipment, the physical method of using drill bit rotation to remove scaling is inefficient, which will lead to a lot of manpower waste. Utility Model Content
[0003] An embodiment of the present application provides an immersion device, which includes a first cylinder and a second cylinder, wherein the first cylinder is accommodated inside the second cylinder, and an immersion space is formed between the first cylinder and the second cylinder, wherein the immersion space is arranged in a ring shape around the first cylinder, and a coil is arranged in the immersion space, wherein the coil surrounds the first cylinder, and steam can be passed into the coil to transfer heat to the liquid in the immersion space.
[0004] According to an embodiment of the present application, a steam inlet pipe and a steam outlet pipe are respectively installed at both ends of the second cylinder. The steam inlet pipe and the steam outlet pipe are fixedly installed on the outer wall of the second cylinder and respectively pass through the second cylinder to communicate with the coil.
[0005] According to an embodiment of the present application, the steam inlet pipe is located above the steam outlet pipe, the distance between the steam inlet pipe and the top surface of the second cylinder is 5cm-15cm, and the distance between the steam outlet pipe and the bottom surface of the second cylinder is 5cm-15cm.
[0006] According to an embodiment of the present application, the immersion device further includes a drain pipe, which is disposed close to the bottom surface of the second cylinder, is fixedly mounted on the outer wall of the second cylinder, and passes through the second cylinder to communicate with the immersion space.
[0007] According to an embodiment of the present application, valve switches are respectively installed on the steam inlet pipe, the steam outlet pipe and the sewage pipe, and the valve switches are used to adjust the gas flow in the steam inlet pipe, the steam outlet pipe and the liquid flow in the sewage pipe.
[0008] According to an embodiment of the present application, the coil is fixedly installed on the outer wall of the first cylinder, and the diameter of the coil is 3cm-7cm.
[0009] According to an embodiment of the present application, the first cylinder and the second cylinder are cylindrical in shape, the diameter of the cross section of the first cylinder is 130cm-150cm, and the diameter of the cross section of the second cylinder is 186cm-206cm.
[0010] According to an embodiment of the present application, a bottom cover is installed on the bottom surface of the second cylinder, and a supporting foot is fixedly installed on a side of the bottom cover facing away from the immersion space.
[0011] According to an embodiment of the present application, the height of the first cylinder and the second cylinder is 140cm-160cm, and the height of the supporting feet is 24cm-32cm.
[0012] According to an embodiment of the present application, the first cylinder, the second cylinder and the coil are made of stainless steel.
[0013] The immersion equipment provided in the present application forms an immersion space between the first cylinder and the second cylinder, and utilizes a coil through which steam passes to heat the immersion space to facilitate immersion cleaning of the annular device, which is beneficial to reducing the volume of the immersion space, saving cleaning agents and water resources, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 It is a structural schematic diagram of an embodiment of the immersion device of the present application. DETAILED DESCRIPTION
[0016] The present application is further described in detail below in conjunction with the accompanying drawings and examples. It is particularly noted that the following examples are only used to illustrate the present application, but are not intended to limit the scope of the present application. Similarly, the following examples are only some embodiments of the present application rather than all embodiments, and all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.
[0017] The terms "first", "second", and "third" in the embodiments of the present application are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined as "first", "second", and "third" can expressly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. In the embodiments of the present application, all directional indications (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly. The terms "including" and "having" in the embodiments of the present application and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or components inherent to these processes, methods, products, or devices.
[0018] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0019] The present application embodiment provides a soaking device 10, see Figure 1 , Figure 1It is a structural schematic diagram of an embodiment of the soaking device of the present application. The soaking device 10 includes a first cylinder 110 and a second cylinder 120, the first cylinder 110 is accommodated inside the second cylinder 120, and a soaking space 101 is formed between the first cylinder 110 and the second cylinder 120. The soaking space 101 is arranged in an annular shape around the first cylinder 110, and a coil 130 is arranged in the soaking space 101. The coil 130 is arranged around the first cylinder 110, and steam can be passed into the coil 130 to transfer heat to the liquid in the soaking space 101. The annular soaking space 101 formed by the first cylinder 110 and the second cylinder 120 in the present application can be used for soaking and cleaning of some annular devices. For example, the screen basket used in the pulp production process, its screen holes will be gradually blocked by pulp fibers, affecting its dehydration effect. The cross section of the screen basket is usually annular. If an ordinary cylinder is used for soaking, a large amount of detergent and clean water will be consumed, and a large amount of energy will be consumed for liquid heating. The annular immersion space 101 in the present application can be used to accommodate the screen basket. The interior of the first cylinder 110 is a hollow area and does not require immersion, which greatly reduces the use of cleaning agents and water. At the same time, due to the reduction in the volume of the liquid to be heated, it is also beneficial to increase the heating rate of the liquid in the immersion space 101, improve efficiency, and save energy.
[0020] Optionally, the first barrel 110 and the second barrel 120 may be cylindrical in shape, and the cross-sectional area of the first barrel 110 is smaller than the cross-sectional area of the second barrel 120. In actual production, the screen basket is usually formed into a ring by splicing and fixing two semicircular rings with bolts. When cleaning is required, the screen basket can be disassembled into semicircular rings and placed in the immersion space 101 together. The annular curvature of the screen basket can correspond to the annular curvature of the immersion space 101, while the screen basket is fully immersed, the volume occupied by the immersion space 101 is reduced. In some other embodiments, the shape of the first barrel 110 and the second barrel 120 may also be elliptical, rectangular or polygonal. Other shapes such as the shape.
[0021] Furthermore, the coil 130 can spirally surround the first cylinder 110 multiple times at different heights to expand the contact area with the liquid in the immersion space 101. Steam can be introduced into the coil 130, and when the steam flows along the coil 130, it can exchange heat with the liquid in the immersion space 101, heat the liquid in the immersion space 101, and increase the immersion temperature.
[0022] Optionally, a steam inlet pipe 140 and a steam outlet pipe 150 are respectively installed at both ends of the second cylinder 120, and the steam inlet pipe 140 and the steam outlet pipe 150 are fixedly installed on the outer wall of the second cylinder 120, and respectively pass through the second cylinder 120 to communicate with the coil 130. The steam inlet pipe 140 is used to introduce steam into the coil 130, and the steam outlet pipe 150 is used to discharge the steam in the coil 130.
[0023] Further, the steam inlet pipe 140 is located above the steam outlet pipe 150. Optionally, the steam inlet pipe 140 and the steam outlet pipe 150 are respectively located in the middle-high part and the middle-lower part of the second cylinder 120, and the materials of the steam inlet pipe 140 and the steam outlet pipe 150 can be hard materials. Specifically, the distance between the steam inlet pipe 140 and the top surface of the second cylinder 120 can be 5cm-15cm, and the distance between the steam outlet pipe 150 and the bottom surface of the second cylinder 120 can be 5cm-15cm. During the process of steam flowing in the coil 130 and exchanging heat with the liquid in the immersion space 101, it may liquefy to form condensed water, and the condensed water flows downward under the action of gravity. The steam inlet pipe 140 is located above the steam outlet pipe 150, which can prevent the condensed water from flowing to the steam inlet pipe 140 and affecting the entry of steam and the heat exchange effect.
[0024] Optionally, the distance between the steam inlet pipe 140 and the top surface of the second cylinder 120 may be 5 cm, 6 cm, 8 cm, 10 cm, 13 cm, 15 cm, and any value therebetween, and the distance between the steam outlet pipe 150 and the bottom surface of the second cylinder 120 may be 5 cm, 7 cm, 9 cm, 11 cm, 14 cm, 15 cm, and any value therebetween. Specifically, the distance between the steam inlet pipe 140 and the top surface of the second cylinder 120 may be 10 cm, and the distance between the steam outlet pipe 150 and the bottom surface of the second cylinder 120 may also be 10 cm.
[0025] Optionally, the soaking device 10 further includes a drain pipe 160, which is arranged near the bottom surface of the second cylinder 120, fixedly mounted on the outer wall of the second cylinder 120, and passes through the second cylinder 120 to communicate with the soaking space 101. During soaking, cleaning materials such as cleaning agents need to be added to the soaking space 101 to soak and clean the screen basket and other devices, and the residues and sewage generated after soaking can be discharged from the drain pipe 160.
[0026] Optionally, the soaking device 10 further includes a bottom cover 180, which is mounted on the bottom surface of the second cylinder 120, and a support foot 170 is fixedly mounted on the side of the bottom cover 180 away from the soaking space 101. The support foot 170 is used to support the first cylinder 110 and the second cylinder 120, so that the soaking device 10 can be lifted by a forklift to move and change positions.
[0027] Furthermore, in some other embodiments, the drain pipe 160 may also be disposed on the bottom surface of the second cylinder 120 , that is, the drain pipe 160 may also be installed on the side of the bottom cover 180 away from the immersion space 101 .
[0028] Further, the shape of the bottom cover 180 may be consistent with the cross-sectional shape of the second barrel 120, for example, the shape of the bottom cover 180 may be circular, and cover the bottom surfaces of the first barrel 110 and the second barrel 120. In some other embodiments, the shape of the bottom cover 180 may also be annular, consistent with the cross-sectional shape of the immersion space 101, and only cover the immersion space 101 area.
[0029] Optionally, the soaking device 10 may further include a top cover (not shown in the figure), which is detachably connected to the first barrel 110 and the second barrel 120. The shape of the top cover may be consistent with the shape of the bottom cover 180, and may be circular and cover the top surfaces of the first barrel 110 and the second barrel 120 at the same time, or may be annular and cover only the soaking space 101 area.
[0030] Optionally, there may be more than one supporting leg 170, specifically, there may be three supporting legs 170 to form a stable supporting structure. In other embodiments, there may be more than two, four, six, seven, or the like supporting legs 170.
[0031] Optionally, the coil 130 is fixedly mounted on the outer wall of the first cylinder 110 , and the diameter of the coil 130 is 3 cm-7 cm.
[0032] Furthermore, the coil 130 may be fixed to the outer wall of the first cylinder 110 by welding or other connection methods, and the diameters of the steam inlet pipe 140 and the steam outlet pipe 150 may be consistent with the diameter of the coil 130 .
[0033] Optionally, the diameter of the coil 130 may be 3 cm, 4 cm, 5 cm, 6 cm, 7 cm, or any value therebetween. Specifically, the diameter of the coil 130 may be 5 cm.
[0034] Optionally, the cross-section of the first barrel 110 and the second barrel 120 can be circular, the diameter of the cross-section of the first barrel 110 can be 130cm-150cm, and the diameter of the cross-section of the second barrel 120 can be 186cm-206cm. Further, the diameter of the cross-section of the first barrel 110 can be 130cm, 133cm, 135cm, 140cm, 146cm, 150cm and any value between the above diameters, and the diameter of the cross-section of the second barrel 120 can be 186cm, 187cm, 190cm, 195cm, 200cm, 203cm, 206cm and any value between the above diameters. Specifically, the diameter of the cross-section of the first barrel 110 can be 140cm, and the diameter of the cross-section of the second barrel 120 can be 196cm.
[0035] Optionally, the height of the first barrel 110 and the second barrel 120 is 140cm-160cm, the height of the support leg 170 is 24cm-32cm, and the height of the first barrel 110 and the second barrel 120 can be the same. Further, the height of the first barrel 110 and the second barrel 120 can be 140cm, 145cm, 152cm, 160cm and any value between the above-mentioned heights. The height of the support leg 170 can be 24cm, 25cm, 28cm, 32cm and any value between the above-mentioned heights. Specifically, the height of the first barrel 110 and the second barrel 120 can be 150cm, the height of the support leg 170 can be 28cm, and the overall height of the immersion device 10 is 178cm.
[0036] Optionally, when the screen basket and other devices are soaked and cleaned, the cleaning agent added to the soaking space 101 may be corrosive to a certain extent. Therefore, the first cylinder 110, the second cylinder 120, the coil 130 and the bottom cover 180 are made of corrosion-resistant materials. Further, the first cylinder 110, the second cylinder 120, the coil 130 and the bottom cover 180 can be made of stainless steel. Specifically, the first cylinder 110, the second cylinder 120, the coil 130 and the bottom cover 180 can be made of 316L stainless steel. 316L stainless steel is a high-quality metal material, which is widely used in various fields, such as medical equipment, chemical equipment, food processing and other fields. It has excellent corrosion resistance and high strength, and can meet various strict application requirements.
[0037] Optionally, valve switches 190 are respectively installed on the steam inlet pipe 140 , the steam outlet pipe 150 and the sewage pipe 160 , and the valve switches 190 are used to adjust the gas flow in the steam inlet pipe 140 , the steam outlet pipe 150 and the liquid flow in the sewage pipe 160 .
[0038] Optionally, when soaking the screen basket and other devices, the screen basket can be placed in the soaking space 101, the valve switch 190 on the drain pipe 160 is closed, about 100 kg of cleaning agent is added to the soaking space 101, and then 50-60°C hot water is added, where the hot water can come from the hot water resources used in the actual production of pulp. When the liquid level in the soaking space 101 is slightly higher than the position of the steam inlet pipe 140, the valve switch 190 on the steam inlet pipe 140 and the steam outlet pipe 150 is opened, and the steam inlet pipe 140 is connected to the steam and continuously supplied with steam, so that the steam flows around the coil 130 and exchanges heat with the liquid in the soaking space 101 to increase the soaking temperature. The staff can use a temperature measuring gun to measure the internal temperature of the soaking space 101 to ensure that the soaking temperature is 80-90°C. After soaking for 8 hours, the screen basket is taken out and simply rinsed with a high-pressure cleaner. At this time, the valve switch 190 on the drain pipe 160 can be opened to discharge the cleaning waste liquid in the soaking space 101.
[0039] Furthermore, the valve switches 190 on the steam inlet pipe 140 and the steam outlet pipe 150 can adjust the flow of steam in the coil 130, and thus adjust the efficiency of heat exchange to control the temperature inside the immersion space 101. The condensed water liquefied from the steam in the coil 130 can be discharged from the steam outlet pipe 150 for recycling.
[0040] The soaking device 10 provided in the present application forms a soaking space 101 between a first cylinder 110 and a second cylinder 120, and then utilizes a coil 130 through which steam is passed to heat the soaking space 101, so as to facilitate soaking and cleaning of annular devices such as sieve baskets, thereby solving the problem that devices such as sieve baskets are difficult to clean to their original state, and improving the service life of devices such as sieve baskets; at the same time, the volume of the soaking space 101 is greatly reduced, which is beneficial to saving cleaning agents and water resources, and is beneficial to saving energy, so that the liquid in the soaking space 101 can be quickly heated up, thereby improving work efficiency.
[0041] The above descriptions are only some embodiments of the present application, and do not limit the protection scope of the present application. Any equivalent device or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A soaking device, characterized in that: The immersion device includes a first cylinder and a second cylinder, the first cylinder is accommodated inside the second cylinder, an immersion space is formed between the first cylinder and the second cylinder, the immersion space is arranged in a ring shape around the first cylinder, a coil is arranged in the immersion space, the coil surrounds the first cylinder, steam can be passed into the coil to transfer heat to the liquid in the immersion space, and the immersion device also includes a drain pipe, which is connected to the immersion space.
2. The soaking device according to claim 1, characterized in that A steam inlet pipe and a steam outlet pipe are respectively installed at both ends of the second cylinder. The steam inlet pipe and the steam outlet pipe are fixedly installed on the outer wall of the second cylinder and respectively pass through the second cylinder to communicate with the coil.
3. The soaking device according to claim 2, characterized in that The steam inlet pipe is located above the steam outlet pipe, the distance between the steam inlet pipe and the top surface of the second cylinder is 5cm-15cm, and the distance between the steam outlet pipe and the bottom surface of the second cylinder is 5cm-15cm.
4. The soaking device according to claim 2, characterized in that The sewage discharge pipe is arranged close to the bottom surface of the second cylinder, the sewage discharge pipe is fixedly installed on the outer wall of the second cylinder, and passes through the second cylinder to communicate with the immersion space.
5. The soaking device according to claim 4, characterized in that The steam inlet pipe, the steam outlet pipe and the sewage pipe are respectively installed with valve switches, and the valve switches are used to adjust the gas flow in the steam inlet pipe and the steam outlet pipe and the liquid flow in the sewage pipe.
6. The soaking device according to claim 1, characterized in that The coil is fixedly mounted on the outer wall of the first cylinder, and the diameter of the coil is 3 cm-7 cm.
7. The soaking device according to claim 1, characterized in that The first cylinder and the second cylinder are cylindrical in shape, the diameter of the cross section of the first cylinder is 130cm-150cm, and the diameter of the cross section of the second cylinder is 186cm-206cm.
8. The soaking device according to claim 1, characterized in that A bottom cover is installed on the bottom surface of the second cylinder, and a supporting foot is fixedly installed on a side of the bottom cover away from the immersion space.
9. The soaking device according to claim 8, characterized in that The height of the first cylinder and the second cylinder is 140cm-160cm, and the height of the supporting feet is 24cm-32cm.
10. The soaking device according to claim 1, characterized in that The first cylinder, the second cylinder and the coil are made of stainless steel.