Automatic environment-friendly cleaning device for heat preservation table
By setting up an automatic environmentally friendly cleaning device on the insulation table, including cleaning storage tanks, power pumps and diffusers, the problems of long cleaning process of the insulation table and large energy consumption of DMAC recycling are solved, and efficient DMAC cleaning and recycling are achieved. Improve environmental protection benefits.
Patent Information
- Application Number
- CN202423023741.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The cleaning process of the existing insulation table is long, with high pollution, and the energy consumption of DMAC two-pass cleaning and recycling treatment is large, which affects environmental protection and production efficiency.
An automatic environmentally friendly cleaning device including cleaning storage tanks, power pumps, insulation table main body and discharge pipes is designed. By setting up a diffuser and a micro pump, the efficient storage, transportation and return of DMAC is achieved, reducing cleaning steps and energy consumption. .
It shortens the cleaning time of the insulation table, reduces pollution, improves the energy efficiency of DMAC recycling, and reduces environmental protection costs.
Smart Images

Figure CN222326019U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to spandex production, and particularly relates to an automatic environmentally friendly cleaning device for a heat preservation table. Background Art
[0002] Dry spinning is also called dry solution spinning. The production process is divided into three parts: prepolymerization, chain extension and spinning. The spinning solution is extruded by spinning metering under hot air flow and then sprayed from the insulation table. The solvent evaporates at a higher temperature and the solute solidifies before winding. Dry spinning is the most commonly used method in spandex production. About 80% of spandex is spun by this method. The internal structure of the insulation table is complex and difficult to clean. Among them, the functions of uniform distribution and efficient heat exchange are the basis for ensuring the spinning index. Due to its harsh working environment, as the use time increases, the stock solution adheres to the inner wall of the insulation table, affecting the product quality. In order to meet the spinning index, the insulation table needs to be cleaned regularly. The current cleaning method is mainly to soak in water after disassembly, solidify the stock solution in water, and then clean it manually, but it still has the following disadvantages in actual use:
[0003] It takes two days to clean and assemble a warming table. During the dismantling and cleaning process, DMAC gas will evaporate and pollute the air. At the same time, the water produced by cleaning and the solid waste produced by soaking in water must be disposed of in compliance with regulations, which increases environmental protection costs.
[0004] During the cleaning process of the insulation table, DMAC is input twice for cleaning. However, when working, the DMAC cleaned twice is directly discharged into the recovery equipment, which not only increases the pressure of the DMAC recovery equipment, but also the cleanliness of the DMAC cleaned twice is higher, and the recovery equipment consumes more energy. Utility Model Content
[0005] The utility model aims to provide an automatic environmentally friendly cleaning device for a heat preservation table. By arranging a cleaning storage tank, a power pump, a heat preservation table body, a wire outlet and a discharge pipe, the utility model solves the problems that the cleaning process of the heat preservation table takes a long time, causes great pollution, and consumes a lot of energy for recycling and processing of DMAC during the two cleanings.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses an automatic environmentally friendly cleaning device for a heat preservation table, comprising a cleaning tank, a power pump, a heat preservation table main body, a wire outlet and a discharge pipe, wherein the upper part of one end of the cleaning tank is fixedly connected with a feed pipe, a power pump is arranged outside the end of the cleaning tank away from the feed pipe, the output end of the power pump is fixedly connected with a pump outlet pipe, the end of the pump outlet pipe away from the power pump is fixedly connected with a flow guide diffuser, the end of the flow guide diffuser away from the pump outlet pipe is fixedly connected with the heat preservation table main body, the bottom end of the heat preservation table main body is fixedly connected with a wire outlet, and one side of the wire outlet is connected with a movable connection A gate is connected, a connecting port is opened on one side of the wire outlet above the gate, a discharge pipe is fixed on the outside of the connecting port on the surface of the wire outlet, and an electric control valve 2 is fixedly connected to the peripheral side of the discharge pipe. When working, the DMAC material is temporarily stored in the cleaning tank through the cleaning tank, and the DMAC in the cleaning tank is pumped into the diversion disperser through the power pump, and then transported to the insulation table body through the diversion disperser. After cleaning in the insulation table body, it is transported to the wire outlet, and then transported to the discharge pipe in the wire outlet, and then discharged to the DMAC recovery equipment in the discharge pipe for DMAC recovery.
[0008] Furthermore, one end of the feed pipe away from the cleaning tank is fixedly connected to a one-way valve, one end of the one-way valve away from the one-way valve is fixedly connected to a delivery pipe, an electric-controlled valve 1 is fixed on the peripheral side of the delivery pipe, and the delivery pipe controls the on-off of delivery through the electric-controlled valve 1. After the electric-controlled valve 1 is opened, DMAC is delivered to the one-way valve through the delivery pipe, delivered to the feed pipe in one direction through the one-way valve, and delivered to the cleaning tank through the feed pipe.
[0009] Furthermore, the input end of the power pump is fixedly connected with a pump inlet pipe, and one end of the pump inlet pipe away from the power pump is fixedly connected with the cleaning tank. The power pump transports the DMAC in the cleaning tank into the cleaning tank through the pump inlet pipe and pumps it into the pump outlet pipe.
[0010] Furthermore, a wire tube is fixedly connected to the top center of the insulation platform body, and a handle is fixed on one side of the gate plate. The handle is arranged on the outside of the wire outlet. The insulation platform body transports the viscose filaments into the ejection plate through the wire tube after they are ejected from the ejection plate, and the gate plate is pushed and pulled by pushing and pulling the handle.
[0011] Furthermore, sealing frames are fixed on the inner walls of the wire outlet at the top and bottom of the gate plate, and a notch is opened on the sealing frame outside the connecting port at the top of the gate plate. The gate plate seals the gap between the gate plate and the inner wall of the wire outlet through the sealing frame.
[0012] Furthermore, a recovery pipe is fixedly connected to the periphery of the discharge pipe between the second electrically controlled valve and the wire outlet, and a micro pump is fixedly connected to one end of the recovery pipe away from the discharge pipe, and the DMAC in the discharge pipe is drawn into the recovery pipe by the micro pump and transported to the micro pump through the recovery pipe.
[0013] Furthermore, the output end of the micro pump is fixedly connected to a reflux pipe, and one end of the reflux pipe away from the micro pump is fixedly connected to the feed pipe. An electric control valve 2 is also fixed on the peripheral side of the reflux pipe. The micro pump refluxes the DMAC pumped in the micro pump into the feed pipe through the reflux pipe.
[0014] The utility model has the following beneficial effects:
[0015] The utility model solves the problem of long cleaning time and large pollution of the insulation table by arranging a cleaning tank, a power pump, a heat preservation table main body and a wire outlet. When DMAC needs to be supplemented in the cleaning tank, the electric control valve is opened, and the DMAC material is conveyed to the one-way valve through the conveying pipe, and the DMAC is conveyed to the feed pipe in one direction, and then conveyed to the cleaning tank through the feed pipe, and temporarily stored in the cleaning tank. When the DMAC is needed to be used to clean the inside of the heat preservation table main body, the heat preservation table main body is stopped, the gate plate is completely inserted into the wire outlet, the wire outlet is closed, the power pump is started, and the DMAC is drawn into it through the pump inlet pipe, and then conveyed to the guide disperser through the pump outlet pipe, and then conveyed to the heat preservation table main body through the guide disperser, and the inside of the heat preservation table main body is cleaned, so that when cleaning, there is no need to open the heat preservation table, the steps required for cleaning are reduced, the cleaning time is reduced, and the closed cleaning has less pollution.
[0016] The utility model solves the problem of large energy consumption in the recovery and treatment of DMAC in the insulation table by arranging a cleaning storage tank, a heat preservation table main body, a wire outlet and a discharge pipe. In the second cleaning, while DMAC is also transported to the heat preservation table main body, the second electric control valve on the discharge pipe is closed, the second electric control valve on the reflux pipe is opened, and the micro pump is started. The DMAC is drawn into the micro pump through the recovery pipe, pumped into the reflux pipe in the micro pump, transported to the feed pipe through the reflux pipe, and transported to the cleaning storage tank through the feed pipe. In the process of operation of the heat preservation table, the DMAC cleaned in the second cleaning can be selectively refluxed, and the energy consumption of DMAC recovery in the cleaning is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a stereoscopic diagram of the assembly structure of an automatic environmentally friendly cleaning device for a heat preservation table;
[0019] Figure 2 A three-dimensional diagram of the cleaning tank structure;
[0020] Figure 3 This is a three-dimensional diagram of the power pump structure;
[0021] Figure 4 This is a three-dimensional diagram of the main structure of the insulation platform;
[0022] Figure 5 The figure is a three-dimensional diagram of the wire outlet structure;
[0023] Figure 6 It is a three-dimensional diagram of the discharge pipe structure.
[0024] Reference numerals:
[0025] 1. Cleaning tank; 101. Feed pipe; 102. One-way valve; 103. Delivery pipe; 104. Electric control valve 1; 2. Power pump; 201. Pump inlet pipe; 202. Pump outlet pipe; 3. Main body of the insulation table; 301. Wire tube; 302. Diverter disperser; 4. Wire outlet; 401. Gate; 402. Sealing frame; 403. Connecting port; 404. Notch; 405. Handle; 5. Discharge pipe; 501. Recovery pipe; 502. Micro pump; 503. Reflux pipe; 504. Electric control valve 2. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0027] See also Figure 1-6The utility model is an automatic environmentally friendly cleaning device for a heat preservation table, comprising a cleaning tank 1, a power pump 2, a heat preservation table body 3, a wire outlet 4 and a discharge pipe 5. The upper part of one end of the cleaning tank 1 is fixedly connected with a feed pipe 101, the cleaning tank 1 stores the cleaned DMAC therein, and the cleaned DMAC is transported to the cleaning tank 1 through the feed pipe 101. The outer side of the end of the cleaning tank 1 away from the feed pipe 101 is provided with a power pump 2, and the DMAC cleaned in the cleaning tank 1 is pumped into a pump outlet pipe 202 through the power pump 2, the output end of the power pump 2 is fixedly connected with the pump outlet pipe 202, the DMAC pumped in the power pump 2 is transported to a guide disperser 302 through the pump outlet pipe 202, the end of the pump outlet pipe 202 away from the power pump 2 is fixedly connected with the guide disperser 302, the DMAC transported in the pump outlet pipe 202 is dispersed into the heat preservation table body 3 through the guide disperser 302, and the inner wall of the heat preservation table body 3 is cleaned. The end of the guide disperser 302 away from the pump outlet pipe 202 is fixedly connected to the insulation platform body 3. When the spinning passes through the insulation platform body 3, the spinning is kept warm. The bottom end of the insulation platform body 3 is fixedly connected to the wire outlet 4. The insulation platform body 3 discharges the formed spinning through the wire outlet 4. A gate plate 401 is movably connected to one side of the wire outlet 4. The gate plate 401 is used to seal the inside of the wire outlet 4 during cleaning. A connecting port 403 is provided on one side of the wire outlet 4 above the gate plate 401. A discharge pipe 5 is fixedly provided on the outside of the connecting port 403 on the surface of the wire outlet 4. The wire outlet 4 is connected to the discharge pipe 5 through the connecting port 403. The DMAC in the wire outlet 4 is discharged through the discharge pipe 5. The peripheral side of the discharge pipe 5 is fixedly connected to the electric control valve 2 504. The DMAC delivery on and off of the discharge pipe 5 is controlled by the electric control valve 2 504. The cleaning tank 1, the power pump 2, and the insulation platform body 3 are all supported on an external support structure.
[0028] Specifically, one end of the feed pipe 101 away from the cleaning tank 1 is fixedly connected to a one-way valve 102, and one end of the one-way valve 102 away from the one-way valve 102 is fixedly connected to a delivery pipe 103, and one end of the delivery pipe 103 away from the one-way valve 102 is connected to an external DMAC pipeline, and an electric control valve 104 is fixed on the peripheral side of the delivery pipe 103. After opening the electric control valve 104, the cleaned DMAC is delivered to the one-way valve 102 through the delivery pipe 103, and is unidirectionally delivered to the feed pipe 101 through the one-way valve 102, and the DMAC is delivered to the cleaning tank 1 through the feed pipe 101.
[0029] Furthermore, the input end of the power pump 2 is fixedly connected to a pump inlet pipe 201 , and one end of the pump inlet pipe 201 away from the power pump 2 is fixedly connected to the cleaning tank 1 , and the power pump 2 inputs DMAC into it through the pump inlet pipe 201 .
[0030] Furthermore, a wire tube 301 is fixedly connected to the top center of the heat preservation table body 3, a handle 405 is fixed to one side of the gate plate 401, and the handle 405 is arranged on the outside of the wire outlet 4. The heat preservation table body 3 is connected to the structure of the spinneret that sprays out the wire bundle through the wire tube 301, so that the wire bundle is transported to the heat preservation table body 3 through the wire tube 301.
[0031] The operation process of this embodiment is as follows: during operation, when DMAC needs to be replenished in the cleaning tank 1, the electric control valve is opened, and the DMAC material is conveyed to the one-way valve 102 through the conveying pipe 103, and the DMAC is unidirectionally conveyed to the feeding pipe 101, and is conveyed to the cleaning tank 1 through the feeding pipe 101, and is temporarily stored in the cleaning tank 1. When DMAC is needed to be used to clean the inside of the insulation table body 3, the insulation table body 3 is stopped, the gate plate 401 is completely inserted into the wire outlet 4, the wire outlet 4 is closed, the power pump 2 is started, and after the DMAC is drawn into it through the pump inlet pipe 201, it is conveyed to the diversion disperser 302 through the pump outlet pipe 202, and then conveyed to the insulation table body 3 through the diversion disperser 302 to clean the inside of the insulation table body 3. Specific embodiment 2
[0032] See also Figure 1 , 2 , 4, 5, 6, on the basis of the specific embodiment 1, sealing frames 402 are fixed on the inner walls of the wire outlet 4 at the top and bottom of the gate plate 401, and a notch 404 is opened on the sealing frame 402 outside the connecting port 403 at the top of the gate plate 401. The gate plate 401 and the wire outlet 4 are closed by the sealing frame 402, and the DMAC on the gate plate 401 is completely output to the connecting port 403 through the notch 404.
[0033] Specifically, a recovery pipe 501 is fixedly connected to the side of the discharge pipe 5 between the second electric control valve 504 and the wire outlet 4, and a micro pump 502 is fixedly connected to the end of the recovery pipe 501 away from the discharge pipe 5. The micro pump 502 is supported on an external supporting structure, and the DMAC in the discharge pipe 5 is drawn into the micro pump 502.
[0034] Furthermore, the output end of the micro pump 502 is fixedly connected to a reflux pipe 503, and one end of the reflux pipe 503 away from the micro pump 502 is fixedly connected to the feed pipe 101. An electric control valve 2 504 is also fixed on the peripheral side of the reflux pipe 503. After the micro pump 502 draws in DMAC, it is transported to the reflux pipe 503. After the electric control valve 2 504 on the reflux pipe 503 is opened, the DMAC is transported to the feed pipe 101 and refluxed into the cleaning tank 1 through the feed pipe 101.
[0035] The operation process of this embodiment is as follows: during operation, when the main body 3 of the heat preservation table is cleaned for the first time, after being immersed in the main body 3 of the heat preservation table for a certain period of time, the second electric control valve 504 on the discharge pipe 5 is opened, so that the DMAC in the main body 3 of the heat preservation table is cleaned and enters the wire outlet 4, and is transported to the discharge pipe 5 through the connecting port 403 above the gate plate 401. After the second electric control valve 504 is opened, the DMAC is discharged into the recycling equipment, and then the second cleaning is carried out. While DMAC is transported to the main body 3 of the heat preservation table, the second electric control valve 504 on the discharge pipe 5 is closed, the second electric control valve 504 on the return pipe 503 is opened, and the micro pump 502 is started. The DMAC is drawn into the micro pump 502 through the recovery pipe 501, pumped into the return pipe 503 in the micro pump 502, transported to the feed pipe 101 through the return pipe 503, and transported to the cleaning storage tank 1 through the feed pipe 101.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic environmentally friendly cleaning device for a heat preservation table, comprising a cleaning tank (1), a power pump (2), a heat preservation table body (3), a wire outlet (4) and a discharge pipe (5), characterized in that: The upper part of one end of the cleaning tank (1) is fixedly connected to a feed pipe (101); a power pump (2) is arranged outside the end of the cleaning tank (1) away from the feed pipe (101); an output end of the power pump (2) is fixedly connected to a pump outlet pipe (202); an end of the pump outlet pipe (202) away from the power pump (2) is fixedly connected to a flow guide disperser (302); an end of the flow guide disperser (302) away from the pump outlet pipe (202) is fixedly connected to a heat preservation platform body (3); a bottom end of the heat preservation platform body (3) is fixedly connected to a wire outlet (4); a gate plate (401) is movably connected to one side of the wire outlet (4); a communication port (403) is provided on one side of the wire outlet (4) above the gate plate (401); a discharge pipe (5) is fixedly connected to the outside of the communication port (403) on the surface of the wire outlet (4); and a second electric control valve (504) is fixedly connected to the peripheral side of the discharge pipe (5).
2. The automatic environmentally friendly cleaning device for a heat preservation table according to claim 1, characterized in that: One end of the feed pipe (101) away from the cleaning tank (1) is fixedly connected to a one-way valve (102), and one end of the one-way valve (102) away from the one-way valve (102) is fixedly connected to a delivery pipe (103), and an electric control valve 1 (104) is fixed on the peripheral side of the delivery pipe (103).
3. The automatic environmentally friendly cleaning device for a heat preservation table according to claim 1, characterized in that: The input end of the power pump (2) is fixedly connected to a pump inlet pipe (201), and one end of the pump inlet pipe (201) away from the power pump (2) is fixedly connected to the cleaning tank (1).
4. The automatic environmentally friendly cleaning device for a heat preservation table according to claim 1, characterized in that: A wire tube (301) is fixedly connected to the center of the top of the heat preservation platform body (3), and a handle (405) is fixed to one side of the gate plate (401), and the handle (405) is arranged on the outside of the wire outlet (4).
5. The automatic environmentally friendly cleaning device for a heat preservation table according to claim 4, characterized in that: Sealing frames (402) are fixed on the inner walls of the wire outlet (4) at the top and bottom of the gate plate (401), and a notch (404) is provided on the sealing frame (402) outside the communication opening (403) at the top of the gate plate (401).
6. The automatic environmentally friendly cleaning device for a heat preservation table according to claim 1, characterized in that: A recovery pipe (501) is fixedly connected to the peripheral side of the discharge pipe (5) between the second electric control valve (504) and the wire outlet (4), and a micro pump (502) is fixedly connected to one end of the recovery pipe (501) away from the discharge pipe (5).
7. The automatic environmentally friendly cleaning device for a heat preservation table according to claim 6, characterized in that: The output end of the micro pump (502) is fixedly connected to a reflux pipe (503), one end of the reflux pipe (503) away from the micro pump (502) is fixedly connected to a feed pipe (101), and a second electric control valve (504) is also fixedly provided on the peripheral side of the reflux pipe (503).