Waste gas treatment system for series welding machine

By setting up a pumping pipe and suction head under the string welding machine, the treatment system absorbs and purifies the waste gas, solving the problem of staff inhaling waste gas, and achieving the safety and purification effect of the welding area.

CN222326944UActive Publication Date: 2025-01-10SHAANXI TOPRAY SOLAR
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Patent Information

Application Number
CN202420803033.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-01-10
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The suction port of the existing string welding machine exhaust gas treatment system is located at the top, causing the exhaust gas generated by welding to flow upward, which may be sucked in by staff, harming personal health.

Method used

Design a waste gas treatment system for a string welding machine. By setting the inlet end and suction head of the exhaust pipe below the string welding machine, the exhaust gas is absorbed and discharged through the exhaust pipe, the purifier and the exhaust fan, and the exhaust gas flow direction is ensured. To be below, avoid staff inhalation.

Benefits of technology

Effectively prevent staff from inhaling waste gas, protect personal health, and greatly reduce waste gas residue through multiple suction ports and purification devices to ensure air purification in the welding area.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of waste gas treatment, and mainly relates to a waste gas treatment system for a series welding machine, which comprises an air exhaust pipeline, the air exhaust pipeline is provided with an air inlet end and an air outlet end, the air inlet end is used for extending below the series welding machine, and the air inlet end is connected with a suction head; the gas outlet end is used for extending out of a workshop where the series welding machine is placed and is connected with a waste gas purification device, the waste gas purification device is connected with a gas extraction device, and the gas extraction device is used for sucking waste gas generated by the series welding machine into the gas extraction pipeline from top to bottom. Due to the fact that the suction head is arranged below the series welding machine, when the exhaust gas generated by welding of the series welding machine is extracted by the air extractor, the flowing direction of the exhaust gas is downward, the position of the nasal cavity of a worker is higher than the height of the series welding machine, the worker cannot suck the exhaust gas, and the personal safety of the worker is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of waste gas treatment, and mainly relates to a waste gas treatment system for a string welding machine. Background Art

[0002] The stringing machine uses a mechanical transmission mechanism to transport the battery cells, and uses the high-temperature gas of the hot air pipe on the heated bottom plate to weld the battery cells. String welding is to connect the pins of electronic components to the circuit board through solder wires. The waste gas generated during the string welding process mainly comes from the welding process of the solder wire. The solder in the solder wire will melt when heated, and the released volatile organic compounds and solder vapor will form waste gas.

[0003] A Chinese patent document with authorization announcement number CN213497331U discloses a string welding machine that is convenient for waste gas treatment. The top side of the frame described in the patent is open, a negative pressure hood is fixedly connected to the top side of the frame, and an air intake pipe is connected to the negative pressure hood.

[0004] Although this patent can handle the waste gas generated during the welding process, because the opening is located at the top, when inhaling, the waste gas generated will flow upward from the welding point of the stringer. The workers are of a certain height, so the inhaled waste gas will pass through the nasal cavity of the workers, causing the waste gas to be inhaled by the workers, which will damage the personal health of the workers. Utility Model Content

[0005] The utility model provides an exhaust gas treatment system for a string welding machine, so as to solve the problem in the prior art that workers may inhale the exhaust gas.

[0006] In order to solve the above problems, the utility model adopts the following technical solutions:

[0007] A waste gas treatment system for a stringer includes an exhaust pipe, wherein the exhaust pipe has an air inlet end and an air outlet end, wherein the air inlet end is used to extend under the stringer and is connected to a suction head; the air outlet end is used to extend outside a workshop where the stringer is placed and is connected to an exhaust gas purification device, which is connected to an exhaust device, and the exhaust device is used to suck the exhaust gas generated by the stringer into the exhaust pipe from top to bottom.

[0008] The invention has the following beneficial effects: by setting the suction head below the stringer, when the exhaust device extracts the waste gas generated by the stringer welding, the flow direction of the waste gas is downward, and the position of the nasal cavity of the staff is higher than the height of the stringer, so the staff cannot inhale the waste gas, thereby ensuring the personal safety of the staff.

[0009] Furthermore, the suction head has a plurality of air suction ports.

[0010] The invention has the following beneficial effects: a plurality of air suction ports can absorb the waste gas more fully, thereby ensuring that the waste gas at the string welding machine is greatly reduced.

[0011] Furthermore, the plurality of air suction ports face different directions respectively.

[0012] The invention has the following beneficial effects: by setting the air suction port in different directions, the exhaust gas at the string welding machine can be sucked in from all directions.

[0013] Furthermore, the exhaust gas purification device is a purifier, the air extraction device is an exhaust fan, and the air inlet of the exhaust fan is connected to the outlet of the purifier.

[0014] Furthermore, the air inlet of the exhaust fan is connected to the outlet of the purifier, and the air outlet of the exhaust fan is connected to a smoke exhaust tower, which is used to discharge the purified exhaust gas.

[0015] The invention has the following beneficial effects: the waste gas extracted by the suction head passes through the exhaust pipe, and flows through the purifier, the exhaust fan and the smoke exhaust tower in sequence.

[0016] Furthermore, the smoke exhaust tower is arranged vertically.

[0017] Furthermore, three pull ropes are arranged at equal intervals around the smoke exhaust tower, one end of the three pull ropes is connected to the smoke exhaust tower, and the other ends of the three pull ropes are connected to the ground.

[0018] The invention has the following beneficial effects: by setting pull ropes at three positions around the smoke exhaust tower, three-point positioning is achieved, and the pull ropes pull the smoke exhaust tower to prevent the smoke exhaust tower from tilting, thereby ensuring the stability of the smoke exhaust tower itself.

[0019] Furthermore, a plurality of support rods are arranged at equal intervals in the circumferential direction at the top end of the smoke exhaust tower, and protective covers are installed at the top ends of the plurality of support rods, with a gap between the protective cover and the top end of the smoke exhaust tower.

[0020] The invention has the following beneficial effects: by arranging a protective cover at the top of the smoke exhaust tower, rain and snow can be prevented from falling into the smoke exhaust tower, thus ensuring the normal discharge of exhaust gas.

[0021] Furthermore, the exhaust pipe is divided into a first pipe section and a second pipe section connected together, the first pipe section is located inside the workshop, and the second pipe section is located on the roof outside the workshop. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present invention will become easy to understand. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:

[0023] Figure 1 This is a schematic diagram of the structure of the utility model installed in a workshop;

[0024] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0025] Figure 3 for Figure 1 Enlarged view of point B in the middle.

[0026] Description of reference numerals:

[0027] 1. Workshop; 2. Protective frame; 3. String welding machine; 4. Purifier; 5. Exhaust fan; 6. Smoke exhaust tower; 7. Protective cover; 8. Exhaust duct; 9. Suction head; 10. Air suction port; 11. Support rod. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0029] Various non-limiting embodiments of the present invention are described in detail below. Any number of elements in the accompanying drawings is for illustration and not for limitation, and any naming is only for distinction and does not have any limiting meaning. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.

[0030] like Figure 1 , Figure 2 As shown, an exhaust gas treatment system for a string welding machine includes a smoke exhaust tower 6, an exhaust fan 5, a purifier 4, an exhaust pipe 8 and a suction head 9. In this embodiment, the exhaust gas generated by the string welding machine 3 during welding is sucked by the suction head 9, and the exhaust gas passes through the exhaust pipe 8, the purifier 4 and the exhaust fan 5 in sequence, and finally the exhaust gas is discharged into the environment through the smoke exhaust tower 6.

[0031] Specifically, the purifier 4 is installed outside the workshop 1, and the purifier 4 is used to purify the exhaust gas. The exhaust fan 5 is also installed outside the workshop 1, and the exhaust fan 5 is connected to the purifier 4, and the exhaust fan 5 is used to extract the exhaust gas purified by the purifier 4. The purifier 4 and the exhaust fan 5 are both existing technologies, and the structure and working principle are not repeated.

[0032] The exhaust pipe 8 is divided into a first pipe section and a second pipe section. The exhaust pipe 8 has an air inlet end and an air outlet end. The air inlet end is located on the first pipe section, and the air outlet end is located on the second pipe section. The first pipe section is located in the workshop 1 and extends into the protective frame 2 of the stringing machine 3. The first pipe section passes through the roof of the workshop 1 and is connected to the second pipe section. The second pipe section is located outside the workshop 1 and extends along the roof of the workshop 1. The second pipe section is connected to the inlet of the purifier 4, that is, the inlet of the purifier 4 is connected to the air outlet end of the exhaust pipe 8.

[0033] The suction head 9 is arranged below the stringer 3 and is connected to the air inlet end of the exhaust pipe 8, that is, the suction head 9 is connected to the first pipe section, so that the exhaust gas generated by the stringer 3 flows downward without passing through the top of the stringer 3.

[0034] In this embodiment, the suction head 9 is arranged below the stringer 3, so that when the exhaust fan 5 extracts the waste gas generated by the stringer 3, the flow direction of the waste gas is downward, and the position of the nasal cavity of the staff is higher than the height of the stringer 3, so the staff cannot inhale the waste gas, thereby ensuring the personal safety of the staff.

[0035] In order for the suction head 9 to absorb the exhaust gas more fully and ensure that there is no exhaust gas residue at the string welding machine 3, the suction head 9 has two suction ports 10, and the two suction ports 10 face different directions. For example, one suction port 10 faces the left, and the other suction port 10 faces the right. At the same time, the number of suction ports 10 can also be determined according to actual needs. For example, the suction head 9 has three suction ports 10, four suction ports 10, five suction ports 10, six suction ports 10, and so on. In this way, by setting the suction ports 10 in different directions, the exhaust gas at the string welding machine 3 can be absorbed in multiple directions.

[0036] Specifically, the smoke exhaust tower 6 is connected to the exhaust fan 5, and the smoke exhaust tower 6 is used to discharge the purified exhaust gas. The smoke exhaust tower 6 is arranged vertically. In order to ensure the stability of the smoke exhaust tower 6, three pull ropes are arranged at equal intervals around the smoke exhaust tower 6. One end of the three pull ropes is connected to the smoke exhaust tower 6, and the other end of the three pull ropes is connected to the ground. By setting pull ropes at three positions around the smoke exhaust tower 6, three-point positioning, the pull ropes pull the smoke exhaust tower 6 to prevent the smoke exhaust tower 6 from tilting, thereby ensuring the stability of the installation of the smoke exhaust tower 6.

[0037] In order to ensure that the top of the smoke exhaust tower 6 can discharge exhaust gas normally on rainy and snowy days, Figure 3 As shown, a plurality of support rods 11 are arranged at equal intervals at the top of the smoke exhaust tower 6, and a protective cover 7 is installed at the top of the plurality of support rods 11. The diameter of the protective cover 7 is larger than the diameter of the top of the smoke exhaust tower 6, and there is a gap between the protective cover 7 and the top of the smoke exhaust tower 6, so that the purified exhaust gas can be discharged from the smoke exhaust tower 6. By arranging the protective cover 7 at the top of the smoke exhaust tower 6, rain and snow can be prevented from falling into the smoke exhaust tower 6, thereby ensuring the normal exhaust of the exhaust gas.

[0038] The working process of this utility model is as follows:

[0039] The suction head 9 is set below the stringer 3, so that when the exhaust fan 5 extracts the exhaust gas generated by the stringer 3, the flow direction of the exhaust gas is downward, and the position of the nasal cavity of the staff is higher than the height of the stringer 3, so the staff cannot absorb the exhaust gas, ensuring the personal safety of the staff. The exhaust gas extracted by the suction head 9 passes through the exhaust pipe 8, the purifier 4 and the exhaust fan 5 in turn, and finally the purified exhaust gas is discharged into the environment through the smoke exhaust tower 6.

Claims

1. An exhaust gas treatment system for a string welding machine, characterized in that: The invention comprises an exhaust pipe (8), wherein the exhaust pipe (8) has an air inlet end and an air outlet end, wherein the air inlet end is used to extend below the stringer (3), and the air inlet end is connected to a suction head (9); the air outlet end is used to extend outside a workshop (1) where the stringer (3) is placed, and the air outlet end is connected to an exhaust gas purification device, and the exhaust gas purification device is connected to an exhaust device, and the exhaust device is used to suck the exhaust gas generated by the stringer (3) into the exhaust pipe from top to bottom.

2. The exhaust gas treatment system for a string welding machine according to claim 1, characterized in that: The suction head (9) has a plurality of air suction ports (10).

3. The exhaust gas treatment system for a string welding machine according to claim 2, characterized in that: The plurality of air suction ports (10) face different directions respectively.

4. The exhaust gas treatment system for a string welding machine according to claim 3, characterized in that: The waste gas purification device is a purifier (4), the air extraction device is an exhaust fan (5), and the air inlet of the exhaust fan (5) is connected to the outlet of the purifier (4).

5. The exhaust gas treatment system for a string welding machine according to claim 4, characterized in that: The air outlet of the exhaust fan (5) is connected to a smoke exhaust tower (6), and the smoke exhaust tower (6) is used to discharge purified waste gas.

6. The exhaust gas treatment system for a string welding machine according to claim 5, characterized in that: The smoke exhaust tower (6) is arranged vertically.

7. The exhaust gas treatment system for a string welding machine according to claim 6, characterized in that: Three pull ropes are arranged at equal intervals in the circumferential direction of the smoke exhaust tower (6), one end of the three pull ropes is connected to the smoke exhaust tower (6), and the other ends of the three pull ropes are connected to the ground.

8. The exhaust gas treatment system for a string welding machine according to claim 7, characterized in that: A plurality of support rods (11) are arranged at equal intervals in the circumferential direction at the top end of the smoke exhaust tower (6), and a protective cover (7) is installed at the top end of the plurality of support rods (11), with a gap between the protective cover (7) and the top end of the smoke exhaust tower (6).

9. An exhaust gas treatment system for a string welding machine according to any one of claims 1 to 8, characterized in that: The exhaust pipe (8) is divided into a first pipe section and a second pipe section which are connected together, wherein the first pipe section is located inside the workshop (1) and the second pipe section is located on the roof outside the workshop (1).

Citation Information

Patent Citations

  • Series welding machine facilitating waste gas treatment

    CN213497331U