Grinding machine for cement lining of nodular cast iron pipe

Through the cooperation of the sliding mechanism and the grinding mechanism, the problem of damage to the inner wall of the pipe caused by the swing of the connecting rod in the cement lining grinder of the ductile iron pipe is solved, and the precise polishing effect is achieved and the integrity of the polishing is improved.

CN222327573UActive Publication Date: 2025-01-10SHANXI DATONG CASTING CO LTD

Patent Information

Application Number
CN202421166841.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-10
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

When adjusting, the connecting rod will swing left and right when the existing ductile iron pipe cement lining grinder will cause damage to the inner wall of the pipe and cannot be accurately polished.

Method used

The sliding mechanism is used for telescopic operation, combined with the cooperation of the cylinder lifting seat, rotating motor, double disc, adjusting worm, adjusting base, connecting rod and grinding wheel to avoid swinging the connecting rod and achieve precise grinding.

Benefits of technology

有效避免了管道内壁损伤,提升了打磨的完好程度和精准度。

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222327573U_ABST
    Figure CN222327573U_ABST
Patent Text Reader

Abstract

The utility model provides a nodular cast iron pipe cement lining grinding machine, which relates to the technical field of nodular cast iron pipes, and comprises a clamping component and a sliding mechanism, the sliding mechanism assembled by bolts is arranged above one end of the clamping component, and a grinding mechanism is arranged above the moving end of the sliding mechanism. The sliding mechanism comprises a bolt base, a pedestal plate, a groove box, a gearbox, a driving motor, a worm set, a sliding base, a telescopic canvas cover and a fixed base. According to the pipeline inner wall polishing device, the sliding mechanism is mainly used for carrying out telescopic operation, so that the inner wall of a pipeline can be accurately polished under the joint cooperation of the air cylinder lifting base, the double fixing plates, the rotating motor, the double discs, the adjusting worm, the adjusting base, the connecting rod, the electric rotating base and the polishing wheel which are installed on the polishing mechanism; due to the joint cooperation of the rotating motor, the double discs, the adjusting worm, the adjusting base and the connecting rod, damage to the inner wall of the pipeline caused by swinging of the connecting rod can be avoided, and the intact degree of product grinding is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ductile iron pipes, in particular to a cement lining grinder for ductile iron pipes. Background Art

[0002] Ductile iron pipes have the characteristics of high strength, corrosion resistance, easy transportation and installation, and are widely used in pressure water supply, gas pipelines, and oil pipeline projects. Considering the requirements of urban sanitary water supply, the inner wall of ductile iron pipes is generally lined with cement mortar to prevent rust and other harmful substances from polluting tap water. After the cement lining of the ductile iron pipe is cured, the surface is uneven and there is floating sand. In order to reduce the inner wall resistance and improve the inner surface smoothness, a cement lining grinder is usually used to grind the cement lining.

[0003] When using the existing lining grinder, the grinding device is generally extended into the interior of the pipe for processing operations to complete the grinding effect of the lining. For example, application number CN201922440500.8 discloses a lining device capable of quickly removing cement from ductile iron pipes, including a movable support base, a lifting support top seat, a transmission workbench and a ductile iron pipe. The bottom of the movable support base is equipped with movable wheels, and a first upper cross support rod is arranged in the cavity between the lifting support top seat and the movable support base; however, in the above technology, although the "J"-shaped operating shaft and the rotating sleeve can be telescopically adjusted after being connected, the connecting rod will swing left and right during adjustment. Therefore, the utility model proposes a ductile iron pipe cement lining grinder to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the utility model proposes a ductile iron pipe cement lining grinder, which mainly utilizes a sliding mechanism for telescopic operation, so that the cylinder lifting seat, double fixed plates, rotating motor, double discs, adjusting worm, adjusting base, connecting rod, electric rotating seat and grinding wheel installed on the grinding mechanism cooperate together, and the inner wall of the pipe can be accurately grinded. Due to the cooperation of the rotating motor, double discs, adjusting worm, adjusting base and connecting rod, the damage to the inner wall of the pipe caused by the swing of the connecting rod can be avoided, thereby improving the integrity of the product grinding.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a ductile iron pipe cement lining grinding machine, comprising a clamping component and a sliding mechanism, a bolt-assembled sliding mechanism is arranged above one end of the clamping component, and a grinding mechanism is arranged above the moving end of the sliding mechanism;

[0006] The sliding mechanism includes a bolt base, a pedestal plate, a slot box, a gearbox, a driving motor, a worm gear group, a sliding seat, a telescopic canvas cover and a fixed base. The pedestal plate is bolted to the top of one end of the clamping component through a bolt base bolt, a slot box is provided on the top side of the pedestal plate, and a gearbox connected to the output end of the driving motor is provided at one end of the slot box, a sliding seat is threadedly connected to the slot box through a worm gear group, and a telescopic canvas cover is provided on one side above the sliding seat, and a fixed base is provided at one end of the telescopic canvas cover.

[0007] As a preferred embodiment of the utility model, the telescopic canvas cover is of a flexible telescopic structure, and the trough box and the gearbox are symmetrically distributed about the central axis of the base plate.

[0008] As a preferred embodiment of the utility model, the clamping component includes a cushion block, a base plate, a horizontal platform, a lower clamp block, a pneumatic telescopic frame and an upper clamp block, the top side of the cushion block is provided with a base plate, the top side of the base plate is provided with a horizontal platform, the top side of the horizontal platform is provided with a lower clamp block, and pneumatic telescopic frames for installing the upper clamp block are provided above both ends of the horizontal platform.

[0009] As a preferred embodiment of the utility model, the grinding mechanism includes a cylinder lifting seat, a double fixed plate, a rotating motor, a double disk, an adjusting worm, an adjusting base, a connecting rod, an electric rotating seat and a grinding wheel. The cylinder lifting seat is arranged on the top side of the sliding seat, and a double fixed plate is arranged on the top side of the cylinder lifting seat.

[0010] As a preferred embodiment of the utility model, the inner end of the double fixed plate is provided with a double disk connected to the output end of the rotating motor, and the double disk is threadedly connected to an adjusting base via an adjusting worm.

[0011] As a preferred embodiment of the utility model, a connecting rod is provided at the inner end of the adjusting base, and an electric rotating seat is provided at the inner end of the connecting rod, and a grinding wheel is connected to the output end of the electric rotating seat.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes a sliding mechanism for telescopic operation, so that the cylinder lifting seat, double fixed plates, rotating motor, double discs, adjusting worm, adjusting base, connecting rod, electric rotating seat and grinding wheel installed on the grinding mechanism cooperate together, and the inner wall of the pipe can be accurately ground because the rotating motor, double discs, adjusting worm, adjusting base and connecting rod cooperate together, which can avoid damage to the inner wall of the pipe caused by the swing of the connecting rod, thereby improving the integrity of the product grinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 It is a top view of the three-dimensional structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the grinding mechanism of the utility model.

[0017] Wherein: 1. Clamping component; 101. Pad; 102. Base plate; 103. Horizontal table; 104. Lower clamping block; 105. Pneumatic telescopic frame; 106. Upper clamping block; 2. Sliding mechanism; 201. Bolt base; 202. Base plate; 203. Slot box; 204. Gearbox; 205. Drive motor; 206. Worm gear set; 207. Sliding seat; 208. Telescopic canvas cover; 209. Fixed base; 3. Grinding mechanism; 301. Cylinder lifting seat; 302. Double fixed plates; 303. Rotating motor; 304. Double disc; 305. Adjusting worm; 306. Adjusting base; 307. Connecting rod; 308. Electric rotating seat; 309. Grinding wheel. DETAILED DESCRIPTION

[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0019] according to Figure 1-3 As shown, this embodiment proposes a ductile iron pipe cement lining grinding machine, comprising a clamping component 1 and a sliding mechanism 2, wherein a bolt-assembled sliding mechanism 2 is disposed above one end of the clamping component 1, and a grinding mechanism 3 is disposed above the moving end of the sliding mechanism 2;

[0020] The sliding mechanism 2 includes a bolt base 201, a pedestal plate 202, a slot box 203, a gearbox 204, a driving motor 205, a worm gear group 206, a sliding seat 207, a telescopic canvas cover 208 and a fixed base 209. The pedestal plate 202 is bolted to the top of one end of the clamping component 1 through the bolt base 201, a slot box 203 is arranged on the top side of the pedestal plate 202, and a gearbox 204 connected to the output end of the driving motor 205 is arranged at one end of the slot box 203, a sliding seat 207 is threadedly connected to the slot box 203 through the worm gear group 206, and a telescopic canvas cover 208 is arranged on the upper side of the sliding seat 207, and a fixed base 209 is arranged at one end of the telescopic canvas cover 208.

[0021] The telescopic canvas cover 208 is of a flexible telescopic structure, and the tank box 203 and the gearbox 204 are symmetrically distributed about the central axis of the base plate 202.

[0022] In the present embodiment, after the pipe is clamped, the driving motor 205 is started to output power to drive the output end of the driving motor 205 to operate, and the output end of the driving motor 205 drives the gearbox 204 to operate after the operation, so that the gearbox 204 can drive the worm group 206 inside the trough box 203 to rotate after the operation, and the worm group 206 can drive the sliding seat 207 to slide to a real-time position suitable for grinding after the rotation operation, because the telescopic canvas cover 208 is a flexible and telescopic structure, waste materials can be prevented from invading the trough box 203 during grinding.

[0023] The clamping component 1 includes a cushion block 101, a base plate 102, a horizontal platform 103, a lower clamp block 104, a pneumatic telescopic frame 105 and an upper clamp block 106. The base plate 102 is arranged on the top side of the cushion block 101, the horizontal platform 103 is arranged on the top side of the base plate 102, the lower clamp block 104 is arranged on the top side of the horizontal platform 103, and pneumatic telescopic frames 105 for installing the upper clamp block 106 are arranged above both ends of the horizontal platform 103.

[0024] In this embodiment, when in use, the pad 101 and the base plate 102 interact with each other to place the equipment at the processing site, and then the base plate 102 is used to install the equipment, and then the material to be polished is placed in the lower clamping block 104 on the top side of the horizontal table 103, and then the pneumatic telescopic frame 105 is started to output power to drive the output end to operate, so that after the output end of the pneumatic telescopic frame 105 is running, the upper clamping block 106 and the lower clamping block 104 interact with each other to effectively clamp the product.

[0025] The grinding mechanism 3 includes a cylinder lifting seat 301, a double fixed plate 302, a rotating motor 303, a double disk 304, an adjusting worm 305, an adjusting base 306, a connecting rod 307, an electric rotating seat 308 and a grinding wheel 309. The cylinder lifting seat 301 is arranged on the top side of the sliding seat 207, and the double fixed plate 302 is arranged on the top side of the cylinder lifting seat 301.

[0026] In this embodiment, when grinding is required, the cylinder lift seat 301 is started to output power to drive the output end of the cylinder lift seat 301 to extend and retract, so that the output end of the cylinder lift seat 301 drives the double fixed plates 302 to move to a suitable height.

[0027] The inner end of the double fixed plate 302 is provided with a double disk 304 connected to the output end of the rotating motor 303 , and the double disk 304 is threadedly connected with an adjusting base 306 via an adjusting worm 305 .

[0028] In this embodiment, the rotating motor 303 outputs power to drive the output end of the rotating motor 303 to rotate. Through the operation of the output end of the rotating motor 303, the double disk 304 at the inner end of the double fixed plate 302 rotates to a real-time angle suitable for grinding. Then the adjusting worm 305 is started to rotate so that the adjusting worm 305 drives the adjusting base 306 to slide to a suitable position.

[0029] A connecting rod 307 is disposed at the inner end of the adjusting base 306 , and an electric rotating seat 308 is disposed at the inner end of the connecting rod 307 . A grinding wheel 309 is connected to the output end of the electric rotating seat 308 .

[0030] In this embodiment, when the adjustment base 306 slides to a suitable position, the grinding wheel 309 is aligned with the real-time grinding position inside the pipe, and then the output end of the electric rotating seat 308 at the inner end of the connecting rod 307 is started to drive the grinding wheel 309 to rotate, so that the grinding wheel 309 effectively grinds the pipe clamped by the clamping component 1 to complete the processing.

[0031] The working principle of the ductile iron pipe cement lining grinder is as follows: when in use, the pad 101 is placed at the processing site under the interaction of the base plate 102, and then the base plate 102 is used to install the equipment, and the material to be polished is placed in the lower clamping block 104 on the top side of the horizontal table 103, and then the pneumatic telescopic frame 105 is started to output power to drive the output end to operate, so that after the output end of the pneumatic telescopic frame 105 is running, the upper clamping block 106 and the lower clamping block 104 interact with each other to effectively clamp the product, and when the pipeline is clamped, the drive motor 205 is started to output power to drive the output end of the drive motor 205 to operate, and after the output end of the drive motor 205 is running, the gearbox 204 is driven to operate, so that after the gearbox 204 is running, the worm group 206 inside the trough box 203 can be driven to rotate, and after the worm group 206 rotates, it can drive the sliding seat 207 to slide to a real-time position suitable for grinding, because the telescopic canvas cover 208 is a flexible and telescopic structure. The shape of the double plate 302 is formed, so that waste can be prevented from invading the trough box 203 during grinding. When grinding is required, the cylinder lifting seat 301 is started to output power to drive the output end of the cylinder lifting seat 301 to extend and retract, so that the output end of the cylinder lifting seat 301 drives the double fixed plate 302 to run to a suitable height, and then the rotating motor 303 outputs power to drive the output end of the rotating motor 303 to rotate. Through the operation of the output end of the rotating motor 303, the double disk 304 at the inner end of the double fixed plate 302 is rotated to a real-time angle suitable for grinding, and then the adjusting worm 305 is started to rotate so that the adjusting worm 305 drives the adjusting base 306 to slide to a suitable position. When the adjusting base 306 slides to a suitable position, the grinding wheel 309 is aligned with the real-time grinding position inside the pipe, and then the output end of the electric rotating seat 308 at the inner end of the connecting rod 307 is started to drive the grinding wheel 309 to rotate, so that the grinding wheel 309 effectively grinds the pipe clamped by the clamping component 1 to complete the processing.

[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A ductile iron pipe cement lining grinding machine, comprising a clamping component (1) and a sliding mechanism (2), characterized in that: A bolt-assembled sliding mechanism (2) is provided above one end of the clamping component (1), and a grinding mechanism (3) is provided above the moving end of the sliding mechanism (2); The sliding mechanism (2) comprises a bolt base (201), a pedestal plate (202), a slot box (203), a gearbox (204), a driving motor (205), a worm gear group (206), a sliding seat (207), a telescopic canvas cover (208) and a fixed base (209); the pedestal plate (202) is bolted to the top of one end of the clamping component (1) via the bolt base (201); a slot box (203) is arranged on the top side of the pedestal plate (202); a gearbox (204) connected to the output end of the driving motor (205) is arranged at one end of the slot box (203); a sliding seat (207) is threadedly connected to the slot box (203) via the worm gear group (206); a telescopic canvas cover (208) is arranged on one side above the sliding seat (207); and a fixed base (209) is arranged at one end of the telescopic canvas cover (208).

2. A ductile iron pipe cement lining grinding machine according to claim 1, characterized in that: The telescopic canvas cover (208) is of a flexible telescopic structure, and the tank box (203) and the gearbox (204) are symmetrically distributed about the central axis of the base plate (202).

3. A ductile iron pipe cement lining grinding machine according to claim 1, characterized in that: The clamping component (1) comprises a cushion block (101), a base plate (102), a horizontal platform (103), a lower clamp block (104), a pneumatic telescopic frame (105) and an upper clamp block (106); the top side of the cushion block (101) is provided with a base plate (102); the top side of the base plate (102) is provided with a horizontal platform (103); the top side of the horizontal platform (103) is provided with a lower clamp block (104); and pneumatic telescopic frames (105) for mounting the upper clamp block (106) are provided above both ends of the horizontal platform (103).

4. A ductile iron pipe cement lining grinding machine according to claim 1, characterized in that: The grinding mechanism (3) comprises a cylinder lifting seat (301), a double fixed plate (302), a rotating motor (303), a double disk (304), an adjusting worm (305), an adjusting base (306), a connecting rod (307), an electric rotating seat (308) and a grinding wheel (309); the cylinder lifting seat (301) is arranged on the top side of the sliding seat (207); and the double fixed plate (302) is arranged on the top side of the cylinder lifting seat (301).

5. A ductile iron pipe cement lining grinding machine according to claim 4, characterized in that: The inner end of the double fixed plate (302) is provided with a double disk (304) connected to the output end of the rotating motor (303), and the double disk (304) is threadedly connected to an adjustment base (306) via an adjustment worm (305).

6. A ductile iron pipe cement lining grinding machine according to claim 4, characterized in that: The inner end of the adjustment base (306) is provided with a connecting rod (307), and the inner end of the connecting rod (307) is provided with an electric rotating seat (308), and the output end of the electric rotating seat (308) is connected to a grinding wheel (309).

Citation Information

Patent Citations

  • Lining device capable of rapidly removing nodular cast iron pipe cement

    CN212169985U

Cited By

  • Automatic grinding device for cement lining of nodular cast iron pipe

    CN121042965A