Concrete block blank forming device

By using a detachable baffle structure and a transfer structure in the concrete block forming device, the problem of existing molds being unable to mass-produce and transfer blocks has been solved, achieving efficient block production and convenient transfer.

CN222328580UInactive Publication Date: 2025-01-10XINJIANG ROAD & BRIDGE CONSTR GRP CO LTD +1
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Patent Information

Application Number
CN202421552087.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing concrete molding molds cannot mass-produce blocks, resulting in low molding efficiency and inconvenient block transportation.

Method used

A concrete block forming device was designed, including a support base, a surrounding plate and a baffle. The template is divided into multiple small cells by a detachable baffle structure, and the combination with the transfer structure enables batch production and convenient transfer.

Benefits of technology

It enables efficient batch production and convenient transportation of concrete blocks, improving work efficiency and meeting the actual needs of building construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a concrete block blank forming device which comprises a supporting seat, two first surrounding plates and two second surrounding plates, the two first surrounding plates are hinged to the two ends of the supporting seat in the width direction, and the two second surrounding plates are hinged to the two ends of the supporting seat in the length direction. The supporting base, the two first surrounding plates and the two second surrounding plates jointly define a formwork structure with an upward opening. The at least one first baffle and the at least one second baffle are distributed at intervals in the width direction of the supporting seat; each first baffle plate is perpendicular to each second baffle plate; the forming mold further comprises a transfer structure, the supporting base is detachably installed on the transfer structure, the transfer structure is used for driving the mold plate structure to move, and the problems that an existing forming mold cannot be used for manufacturing block blanks in batches, the forming efficiency is low, and transfer is inconvenient are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete molding, in particular to a concrete block blank molding device. Background Art

[0002] Concrete is composed of cement, sand, stone and water. In order to improve certain properties of concrete, appropriate amounts of admixtures and additives are often added. Solid concrete bricks (or blocks) are made by mixing cement, aggregate, and admixtures and additives added as needed, through water addition, mixing, molding and curing. They can be used to build frames, build walls, etc.

[0003] A concrete solid brick forming mold with Chinese patent publication number CN 220681130 U includes a base, an upper end surface of the base is connected to a pair of first mold plates through a hinge, a pair of through holes are respectively opened on both sides of the pair of first mold plates, a button-type locker is installed in the pair of through holes, the button-type locker includes a locking groove and a locking rod, a block is installed at one end of the locking groove, one end of the locking rod passes through the block and is installed inside the locking groove, the upper end surface of the base is connected to a pair of second mold plates through hinges near the adjacent two sides of the pair of first mold plates, a pair of card slots are respectively opened at both ends of the pair of second mold plates, the pair of first mold plates and the pair of second mold plates are card-connected through the button-type locker, and a vibration motor is installed on the bottom end surface of the base. After injecting concrete into the molding mold, this patent starts the vibration motor, which drives the base to vibrate, thereby driving the entire mold to vibrate, which can expel bubbles in the concrete, reduce pores, and make the concrete dense. When the test pieces need to be produced in small batches or laboratory tests, the required quantity is large, and ordinary molds can only form one product (or sample) at a time, and the work efficiency is low. At the same time, the solidification and molding of concrete requires a certain amount of time, and manual transportation of batch test pieces is time-consuming and labor-intensive.

[0004] Therefore, in view of this, the inventor proposes a concrete block forming device to solve the above technical problems. Utility Model Content

[0005] The utility model aims to provide a concrete block blank forming structure to solve the problems that the existing forming molds cannot produce block blanks in batches, have low forming efficiency and are inconvenient to transport.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A concrete block blank forming device comprises a support base, two first enclosures and two second enclosures, wherein the two first enclosures are hinged at two ends of the support base in a width direction, and the two second enclosures are hinged at two ends of the support base in a length direction, and the support base, the two first enclosures and the two second enclosures are jointly enclosed to form a template structure with an opening upward;

[0008] At least one first baffle and at least one second baffle, each of the first baffles and each of the second baffles are detachably installed in the template structure, and each of the first baffles is spaced apart along the length direction of the support seat, and each of the second baffles is spaced apart along the width direction of the support seat; each of the first baffles is perpendicular to each of the second baffles;

[0009] It also includes a transfer structure, the support seat is detachably mounted on the transfer structure, and the transfer structure is used to drive the template structure to move.

[0010] According to the above technical solution, at least one first baffle and at least one second baffle are arranged inside the template structure, and the first baffle and the second baffle are detachably installed inside the template structure, and the first baffle and the second baffle are perpendicular to each other, so that the inside of the template structure can be divided into a plurality of small cells for making concrete blocks of corresponding sizes and shapes; after the concrete solidifies, the first baffle and the second baffle can be removed in a detachable manner to take out the formed concrete blocks. By setting a transfer structure, the support seat can be detachably installed on the transfer structure, and when the concrete blocks are made, the entire template structure can be moved to the required position through the transfer structure, so as to facilitate subsequent processes, such as handling and storage.

[0011] Furthermore, a plurality of corresponding first card slots are provided on the tops of the two first enclosures, and the first card slots are spaced apart along the length direction of the first enclosures;

[0012] Along the length direction of the first baffle, first clamping portions are provided at both ends of the first baffle, and the first clamping portions are adapted to the corresponding first clamping slots.

[0013] According to the above technical solution, when the first baffle needs to be installed, the clamping portion of the first baffle is aligned and inserted into the corresponding first clamping groove on the first enclosure, thereby achieving a stable connection between the first baffle and the first enclosure. Multiple first baffles are inserted into the first clamping groove of the first enclosure and combined with the second baffle, so that the first enclosure, the second enclosure, the first baffle and the second baffle are jointly enclosed to form a template structure with multiple molding cavities.

[0014] Furthermore, along the length direction of the first baffle, a second slot is provided on the top of the first baffle;

[0015] At least one third card slot is defined on the second baffle plate, and the second card slot and one of the third card slots are disposed correspondingly to each other.

[0016] According to the above technical solution, by opening a second slot on the top of the first baffle, a third slot is opened on the second baffle, and the second slot can be engaged with the third slot, so that the second baffle and the first baffle are vertically connected to each other.

[0017] Further, the support seat comprises a base and a mounting plate, and the mounting plate is detachably mounted on the base;

[0018] The upper surface of the mounting plate is provided with a mounting groove, and the mounting groove is arranged along the length direction of the mounting plate. The second baffle can be inserted into the mounting groove to separate the template structure.

[0019] Furthermore, a baffle is provided on one side of the two first enclosures which are away from each other, and the two baffles extend respectively along the length direction of the first enclosures.

[0020] According to the above technical solution, by arranging baffles on the sides of the two first baffles, the bearing capacity of the first baffles can be improved to a certain extent, and the structural strength can be improved.

[0021] Furthermore, at least one mounting hole is formed on the baffle bar, and the mounting holes are arranged at intervals along the length direction of the baffle bar.

[0022] Furthermore, it also includes a connecting clip, which is used to fix the adjacent first enclosure panel and the second enclosure panel.

[0023] According to the above structure, the connecting clips are designed to fix the adjacent first enclosure panel and the second enclosure panel hinged on the support seat. During installation, these connecting clips are inserted into the corresponding positions between the first enclosure panel and the second enclosure panel to ensure the stability and integrity between the enclosure panels, thereby enhancing the stability and rigidity of the enclosure panel structure and ensuring that the enclosure panels will not shift or deform during the concrete pouring and molding process to form a molding cavity for the concrete block blank.

[0024] Furthermore, it also includes a cover plate, which is detachably covered on the template structure;

[0025] A connecting block is arranged around the cover plate, and an adjusting stud is threadedly connected to the connecting block. The adjusting stud is used to be connected to the blocking bar.

[0026] According to the above technical solution, the cover plate is designed to be detachably covered on the formwork structure. When necessary, the cover plate can be conveniently installed on the formwork to protect the internal concrete blocks from being affected by the external environment. The adjusting studs are used to connect with the baffle bars. By rotating the adjusting studs, the tightness of the connection between the studs and the baffle bars can be adjusted to ensure that the cover plate is firmly covered on the formwork structure.

[0027] Furthermore, the transfer structure includes a support plate, a push handle and a limit column arranged along the length direction of the support plate, the push handle is fixed to the support plate, the limit column is detachably mounted on the support plate, and a buffer block is also provided on the side of the limit column away from the push handle.

[0028] According to the above technical solution, the push handle is fixedly connected to the support plate so that the staff can have a stable fulcrum when pushing the transfer structure. The limit column adopts a structure that is detachably mounted on the support plate, which provides flexibility and allows the limit column to be installed or removed according to actual needs. The installation method of the limit column may include the use of bolts, clips or other quick-release mechanisms to facilitate quick installation and disassembly.

[0029] A buffer block is provided on the side of the limit column away from the push handle, and its function is to reduce the impact force during the transfer process, play a buffering role, and protect the transferred block blanks from damage. Before using the transfer structure, choose whether to install the limit column according to needs.

[0030] Beneficial effects of the utility model:

[0031] The utility model provides at least one first baffle and at least one second baffle inside the template structure. The first baffle and the second baffle are detachably installed inside the template structure, and the first baffle and the second baffle are perpendicular to each other. The template structure can be divided into a plurality of small cells for making concrete blocks of corresponding sizes and shapes. After the concrete solidifies, the first baffle and the second baffle can be removed in a detachable manner to take out the formed concrete blocks. By providing a transfer structure, the support seat can be detachably installed on the transfer structure. When the concrete blocks are made, the entire template structure can be moved to the required position through the transfer structure. The utility model is closer to reality, can produce blocks in batches, is more suitable for actual construction, and promotes the transfer structure to achieve the effect of improving operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the concrete block blank forming device of the utility model;

[0033] Figure 2 This is a schematic diagram of the structure of the concrete block blank forming device of the utility model after the cover plate is removed;

[0034] Figure 3 It is a schematic diagram of the disassembled part of the structure of the concrete block blank forming device of the utility model;

[0035] Figure 4 for Figure 3 Schematic diagram of the combined structure;

[0036] Figure 5 This is a schematic diagram of the installation structure of the first baffle and the second baffle in the concrete block blank forming device of the utility model;

[0037] Figure 6 It is a schematic diagram of the partially split structure of the first baffle and the second baffle in the concrete block blank forming device of the utility model.

[0038] Among them, the support seat 1, the base 11, the mounting plate 12, the mounting groove 121, the first enclosure 2, the first card slot 201, the second enclosure 3, the first baffle 4, the first clamping part 401, the second card slot 402, the second baffle 5, the third card slot 501, the transfer structure 6, the support plate 61, the push handle 62, the limit column 63, the buffer block 631, the baffle bar 7, the mounting hole 701, the connecting clip 8, the cover plate 9, the connecting block 901, and the adjusting stud 10. DETAILED DESCRIPTION

[0039] The following will describe the implementation of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention, not for limiting the scope of protection of the present invention.

[0040] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.

[0041] This embodiment provides a concrete block forming device, such as Figures 1 to 6 As shown, it includes a support base 1, two first enclosures 2 and two second enclosures 3, the two first enclosures 2 are hinged at both ends of the support base 1 in the width direction, and the two second enclosures 3 are hinged at both ends of the support base 1 in the length direction. The support base 1, the two first enclosures 2 and the two second enclosures 3 are jointly enclosed to form a template structure with an opening upward;

[0042] At least one first baffle 4 and at least one second baffle 5, each first baffle 4 and each second baffle 5 are detachably installed in the template structure, and each first baffle 4 is spaced apart along the length direction of the support base 1, and each second baffle 5 is spaced apart along the width direction of the support base 1; each first baffle 4 and each second baffle 5 are perpendicular to each other; Figures 2 to 5 As shown, the preferred number of first baffles 4 is 13, and the number of second baffles 5 is 1; of course, it is understandable that the template structure can be divided into molding cavities of different sizes by using different numbers of first baffles 4 and second baffles 5. The number of first baffles 4 and second baffles 5 is selected according to the size of the required block blank, and this embodiment does not impose any restrictions.

[0043] It also includes a transfer structure 6, and the support base 1 is detachably mounted on the transfer structure 6 by bolt connection. The transfer structure 6 is used to drive the template structure to move.

[0044] According to the above technical solution, at least one first baffle 4 and at least one second baffle 5 are arranged inside the template structure, and the first baffle 4 and the second baffle 5 are detachably installed inside the template structure, and the first baffle 4 and the second baffle 5 are perpendicular to each other, so that the inside of the template structure can be divided into a plurality of small forming cavities for making concrete blocks of corresponding sizes and shapes; after the concrete solidifies, the first baffle 4 and the second baffle 5 can be removed in a detachable manner to take out the formed concrete blocks. By setting a transfer structure 6, the support seat 1 can be detachably installed on this transfer structure 6. When the concrete blocks are made, the entire template structure can be moved to the desired position through the transfer structure 6, which is convenient for subsequent processes, such as construction handling, storage, etc.

[0045] As a preferred embodiment, Figure 2 and Figure 4 As shown, the tops of the two first enclosures 2 are provided with a plurality of corresponding first card slots 201, and each first card slot 201 is arranged at intervals along the length direction of the first enclosure 2; along the length direction of the first baffle 4, both ends of the first baffle 4 are provided with first card connection parts 401, and the first card connection parts 401 are adapted to the corresponding first card slots 201. When the first baffle 4 needs to be installed, the first card connection parts 401 of the first baffle 4 are aligned and inserted into the corresponding first card slots 201 on the two first enclosures 2, so as to achieve a stable connection between the first baffle 4 and the first enclosure 2. A plurality of first baffles 4 are inserted into the first card slots 201 of the first enclosure 2, and combined with the second baffle 5, so that the first enclosure 2, the second enclosure 3, the first baffle 4 and the second baffle 5 are enclosed together to form a template structure with a plurality of molding cavities.

[0046] As a preferred embodiment, Figure 5 and Figure 6As shown, along the length direction of the first baffle plate 4, a second card slot 402 is provided at the top of the first baffle plate 4; at least one third card slot 501 is provided on the second baffle plate 5, and the second card slot 402 and one of the third card slots 501 are arranged corresponding to each other. By providing the second card slot 402 at the top of the first baffle plate 4 and the third card slot 501 on the second baffle plate 5, the second card slot 402 can be engaged with the third card slot 501, so that the second baffle plate 5 and the first baffle plate 4 are vertically connected to each other.

[0047] As a preferred embodiment, Figure 3 As shown, the support seat 1 includes a base 11 and a mounting plate 12, and the mounting plate 12 is detachably mounted on the base 11 by bolts; a mounting groove 121 is provided on the upper surface of the mounting plate 12, and the mounting groove 121 is arranged along the length direction of the mounting plate 12, and the second baffle 5 can be clamped into the mounting groove 121 to separate the template structure.

[0048] As a preferred embodiment, the outer sides of the two first enclosures 2 are provided with baffles 7, and the two baffles 7 extend along the length direction of the first baffles 4 respectively. According to the above technical solution, by providing baffles 7 on the outer sides of the two first baffles 4, the bearing capacity of the first baffles 4 can be improved to a certain extent, and the structural strength can be improved. At least one mounting hole 701 is provided on the baffle 7, and each mounting hole 701 is arranged at intervals along the length direction of the baffle 7; by providing the mounting holes 701 on the baffle 7 and passing the mounting holes 701 with ropes, the fixation of the template structure can be facilitated, and when the transfer structure 6 is pushed to move, the overall stability can be improved to prevent the template structure from shifting or falling off.

[0049] As a preferred embodiment, Figure 1 and Figure 2 As shown, it also includes a connecting clip 8, which is used to fix the adjacent first enclosure 2 and the second enclosure 3. The connecting clip 8 is designed to fix the adjacent first enclosure 2 and the second enclosure 3 hinged on the support seat 1. During installation, these connecting clips 8 are installed at the corresponding positions between the first enclosure 2 and the second enclosure 3 to ensure the stability and integrity between the first enclosure 2 and the second enclosure 3, and to ensure that during the concrete pouring and molding process, the first enclosure 2 and the second enclosure 3 will not be displaced or deformed to form a molding cavity of the concrete block blank.

[0050] As a preferred embodiment, it also includes a cover plate 9, which can be detachably covered on the template structure; Figure 2As shown, a plurality of connection blocks 901 are arranged around the cover plate 9, and each connection block 901 is threadedly connected with an adjusting stud 10, and the adjusting stud 10 passes through the connection block 901 for connecting with the stop bar 7. According to the above technical solution, the cover plate 9 is designed to be detachably covered on the template structure. When the cover plate 9 is needed, the cover plate 9 can be conveniently installed on the template to protect the concrete block blank inside from the influence of the external environment. The adjusting stud 10 is used to connect with the stop bar 7. By rotating the adjusting stud 10, the cover plate 9 can be fixed on the top of the first enclosure 2 and the second enclosure 3, thereby ensuring that the cover plate 9 is stably covered on the template structure.

[0051] As a preferred embodiment, the transfer structure 6 includes a support plate 61, a push handle 62 and a limit column 63 arranged along the length direction of the support plate 61, such as Figure 2 As shown, the push handle 62 is fixedly arranged on the right side of the support plate 61, and the limiting column 63 is detachably installed on the support plate 61. The limiting column 63 is away from the side of the push handle 62 (i.e. Figure 1 In the embodiment, a buffer block 631 is also provided on the left side of the limiting column 63. According to the above technical solution, the push handle 62 is fixedly connected to the support plate 61, so that the staff can have a stable point of force when pushing the transfer structure 6. The limiting column 63 adopts a structure that is detachably installed on the support plate 61 to provide flexibility, allowing the limiting column 63 to be installed or removed according to actual needs. The installation method of the limiting column 63 may include the use of bolts, buckles or other quick-release mechanisms to facilitate rapid installation and removal. A buffer block 631 is provided on the side of the limiting column 63 away from the push handle 62. In this embodiment, the buffer block 631 is preferably a rubber block. The buffer block 631 may be installed on the limiting column 63 by bonding, screw fixing or other methods. Its function is to reduce the impact force during the transfer process, play a buffering role, and protect the transferred block blank from damage. Before using the transfer structure 6, choose whether to install the limiting column 63 according to needs. If necessary, the limiting column 63 is installed on the support plate 61 through a corresponding connection method, and ensure that the template structure will not slip or detach during the transfer process. When the block billet needs to be unloaded at the destination, if the limiting pillar 63 is no longer needed, it can be removed from the supporting plate 61 to facilitate the unloading of the block billet.

[0052] During the implementation of the utility model, first, two first enclosures 2 are hinged at both ends of the width direction of the support seat 1, and two second enclosures 3 are hinged at both ends of the length direction of the support seat 1, so as to form a template structure with an opening facing upward. The template structure serves as the basis for the subsequent production of block blanks. The adjacent first enclosures 2 and second enclosures 3 are fixed using connecting clips 8, and the first baffles 4 and the second baffles 5 are installed in the template structure. The first baffles 4 and the second baffles 5 are distributed at specific intervals, and the first baffles 4 and the second baffles 5 are perpendicular to each other. They together define the shape and size of the block blank. After all the first baffles 4 and the second baffles 5 are installed, a plurality of small forming cavities are formed in the template structure. These forming cavities serve as templates for future block blanks. Concrete raw materials are poured into these forming cavities, and the transfer structure 6 is pushed to fully fill and compact the concrete, so as to form block blanks of uniform specifications.

[0053] When the concrete block is formed and reaches a certain strength, the baffle can be removed to take out the formed block, and the entire device can be moved to the next work site or storage area using the transfer structure 6 (including the support plate 61, the push handle 62, the limit column 63 and the buffer block 631). The structure of the utility model is closer to reality, can produce blocks in batches, and is more inclined to the actual construction. The push transfer structure can achieve the effect of making the blocks dense after the concrete solidifies. It realizes efficient and accurate block production, has a compact structure and strong practicality, solves the problem that the existing molding mold cannot produce blocks in batches and has low molding efficiency, and is convenient for the transportation of blocks.

[0054] The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Any equivalent substitution or modification made by a person skilled in the art based on the present invention is within the protection scope of the present invention.

Claims

1. A concrete block forming device, characterized in that: include: A support base, two first enclosures and two second enclosures, wherein the two first enclosures are hinged at two ends of the support base in a width direction, and the two second enclosures are hinged at two ends of the support base in a length direction, and the support base, the two first enclosures and the two second enclosures are jointly enclosed to form a template structure with an opening upward; At least one first baffle and at least one second baffle, each of the first baffles and each of the second baffles are detachably installed in the template structure, and each of the first baffles is spaced apart along the length direction of the support seat, and each of the second baffles is spaced apart along the width direction of the support seat; each of the first baffles is perpendicular to each of the second baffles; It also includes a transfer structure, the support seat is detachably mounted on the transfer structure, and the transfer structure is used to drive the template structure to move.

2. The concrete block forming device according to claim 1, characterized in that: A plurality of corresponding first slots are provided on the tops of the two first enclosures, and the first slots are spaced apart along the length direction of the first enclosures; Along the length direction of the first baffle, first clamping portions are provided at both ends of the first baffle, and the first clamping portions are adapted to the corresponding first clamping slots.

3. The concrete block forming device according to claim 2, characterized in that: A second slot is formed on the top of the first baffle along the length direction of the first baffle; At least one third card slot is defined on the second baffle plate, and the second card slot and one of the third card slots are disposed correspondingly to each other.

4. The concrete block forming device according to claim 3, characterized in that: The support seat comprises a base and a mounting plate, and the mounting plate is detachably mounted on the base; The upper surface of the mounting plate is provided with a mounting groove, and the mounting groove is arranged along the length direction of the mounting plate. The second baffle can be inserted into the mounting groove to separate the template structure.

5. The concrete block forming device according to claim 4, characterized in that: A baffle is provided on one side of the two first enclosures which is away from each other, and the two baffles extend respectively along the length direction of the first enclosures.

6. The concrete block forming device according to claim 5, characterized in that: At least one mounting hole is formed on the baffle bar, and the mounting holes are arranged at intervals along the length direction of the baffle bar.

7. The concrete block forming device according to claim 1, characterized in that: It also includes a connecting clip, which is used to fix the adjacent first enclosure panel and the second enclosure panel.

8. The concrete block forming device according to claim 5, characterized in that: Also includes a cover plate, the cover plate is detachably covered on the template structure; A connecting block is arranged around the cover plate, and an adjusting stud is threadedly connected to the connecting block. The adjusting stud is used to be connected to the blocking bar.

9. The concrete block forming device according to claim 7, characterized in that: The transfer structure includes a support plate, a push handle and a limit column arranged along the length direction of the support plate, the push handle is fixed to the support plate, the limit column is detachably mounted on the support plate, and a buffer block is also provided on the side of the limit column away from the push handle.

Citation Information

Patent Citations

  • Concrete solid brick forming die

    CN220681130U