PTFE film covering structure of stainless steel anti-static needled felt

By using the combined structure of pressing roller and heating roller in the processing of stainless steel anti-static needle felt, the problem of easy damage of PTFE film is solved, the reliability and service life of the film are improved, and the strict Industrial dust removal emission requirements.

CN222329042UActive Publication Date: 2025-01-10FUSHUN HENGYI TECH FILTRATION EQUIP CO LTD
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Patent Information

Application Number
CN202420890003.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-10
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The hardness of stainless steel anti-static needle felt causes the PTFE coating to be easily damaged, causing hidden dangers of dust leakage, and it is difficult to meet the strict industrial dust removal and emission requirements.

Method used

Using a combined structure of two sets of press rollers and heating rollers, the stainless steel anti-static needle felt is first flattened through the press roller, and then the PTFE film is coated through the heating roller to ensure the integrity and firmness of the film and avoid bending and sharp parts. Formation.

Benefits of technology

It effectively reduces the damage of PTFE film, improves the reliability and service life of the coating, solves the problem of damage to the surface PTFE film by stainless steel anti-static needle felt, and enhances the anti-static effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stainless steel anti-static needled felt PTFE film covering structure which comprises a bottom plate, a first box body is fixedly connected to one side of the upper surface of the bottom plate, pressing rollers are symmetrically arranged in an inner cavity of the first box body, heating rollers are symmetrically arranged in an inner cavity of a second box body and are vertically and symmetrically arranged, a PTFE film is arranged on the inner side of the heating roller on the upper side, and a PTFE film is arranged on the inner side of the heating roller on the lower side. The other side of the PTFE film is in clearance fit with the inner wall of the first box body, and the lower surface of the PTFE film is attached to the side wall of the stainless steel anti-static needled felt. In the PTFE laminating process of metal stainless steel fibers, the existing process is improved, two groups of press rollers are arranged for working, an opened stainless steel anti-static needled felt is firstly placed between the press rollers, and meanwhile, the stainless steel anti-static needled felt is uniformly paved, so that the damage to a PTFE film on the surface in the laminating process is reduced, and the working efficiency is improved. The service life of the PTFE film is prolonged, the reliability of the PTFE film is improved, and the problem that the PTFE film on the surface is damaged by the stainless steel anti-static needled felt is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of needle felt processing, and specifically relates to a PTFE film coating structure of stainless steel antistatic needle felt. Background Art

[0002] The antistatic effect of stainless steel antistatic needle felt is mainly achieved by mixing a certain amount of metal stainless steel fiber into the fiber layer to achieve the conductive effect of the needle felt. In reality, due to the increasingly stringent requirements for industrial dust removal emissions (dust emission concentration ≤ 10mg / Nm3), it is necessary to coat the surface of the needle felt with PTFE. However, the stainless steel antistatic needle felt in the fiber layer has a large hardness and is very easy to break and puncture the PTFE film on the surface, causing dust leakage hazards. Therefore, we propose a PTFE coating structure for stainless steel antistatic needle felt. Utility Model Content

[0003] The utility model aims to provide a PTFE film coating structure of stainless steel antistatic needle felt to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PTFE coating structure of stainless steel antistatic needle felt, comprising a base plate, a first box body is fixedly connected to one side of the upper surface of the base plate, pressure rollers are symmetrically arranged in the inner cavity of the first box body, and are vertically symmetrically arranged, a stainless steel antistatic needle felt is arranged between the inner sides of the two pressure rollers, a second box body is fixedly connected to the other side of the upper surface of the base plate, heating rollers are symmetrically arranged in the inner cavity of the second box body, and are vertically symmetrically arranged, a PTFE film is arranged on the inner side of the upper heating roller, and the other side of the PTFE film is gap-matched with the inner wall of the first box body, and the lower surface of the PTFE film is in contact with the side wall of the stainless steel antistatic needle felt.

[0005] Preferably, it also includes a rolling structure, which is fixedly mounted on the other side of the inner wall of the first box body away from the pressure roller, and the inner cavity of the rolling structure is in contact with the stainless steel antistatic needle felt.

[0006] Preferably, the rolling structure includes a round roller box, the front and rear ends of the round roller box are fixedly connected to the inner wall of the first box body, the inner wall of the round roller box is symmetrically provided with grooved rollers, and the grooved rollers are vertically symmetrically arranged, the outer wall of the grooved roller is provided with grooves, and the grooves are evenly distributed, and the grooves of the two grooved rollers are in contact with the side walls of the stainless steel antistatic needle felt.

[0007] Preferably, a limiting roller is symmetrically fixedly connected to one side of the second box away from the heating roller, and the side wall of the limiting roller is in contact with the side wall of the PTFE membrane.

[0008] Compared with the prior art, the utility model has the following beneficial effects: when the metal stainless steel fiber is subjected to PTFE coating, the prior process is improved by setting two groups of pressing rollers to work, firstly, the loosened stainless steel antistatic needle felt is placed between the pressing rollers, and at the same time, the stainless steel antistatic needle felt is evenly spread and evenly distributed between the pressing rollers, and then rolled to press the stainless steel antistatic needle felt flat to avoid sharp parts, and at the same time, the other end of the stainless steel antistatic needle felt is laminated with a heating roller, and at the same time, a PTFE film is arranged on the outer wall of the heating roller on the other side, and the PTFE film is laminated and coated with the stainless steel antistatic needle felt by heating with the heating roller, and the stainless steel antistatic needle felt is laminated with the PTFE film by rolling with the pressing roller and the heating roller, and at the same time, the two groups of pressing rollers are arranged in parallel to avoid bending that makes the stainless steel antistatic needle felt sharp again, thereby reducing the damage to the surface PTFE film during the coating process, improving the service life and reliability of the PTFE film, and solving the problem of the stainless steel antistatic needle felt damaging the surface PTFE film. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the structure of the utility model;

[0010] Figure 2 for Figure 1 A schematic plan view of the first box and the second box;

[0011] Figure 3 for Figure 1 Structural details of the medium rolling structure;

[0012] Figure 4 for Figure 3 Structural details of the middle groove roller;

[0013] In the figure: 1, bottom plate; 2, first box body; 3, rolling structure; 31, round roller box; 32, groove roller; 4, stainless steel antistatic needle felt; 5, pressure roller; 6, second box body; 7, heating roller; 8, PTFE membrane; 9, limiting roller. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] See also Figure 1-4The utility model provides a PTFE coating structure of a stainless steel antistatic needle felt, comprising a bottom plate 1, a first box body 2 is fixedly connected to one side of the upper surface of the bottom plate 1, a pressure roller 5 is symmetrically arranged in the inner cavity of the first box body 2, and is vertically symmetrically arranged, a stainless steel antistatic needle felt 4 is arranged between the inner sides of the two pressure rollers 5, a second box body 6 is fixedly connected to the other side of the upper surface of the bottom plate 1, a heating roller 7 is symmetrically arranged in the inner cavity of the second box body 6, and is vertically symmetrically arranged, a PTFE film 8 is arranged on the inner side of the upper heating roller 7, and the other side of the PTFE film 8 is gap-matched with the inner wall of the first box body 2, and the lower surface of the PTFE film 8 is in contact with the side wall of the stainless steel antistatic needle felt 4.

[0016] When laminating, first put the opened antistatic stainless steel needle felt 4 between the pressing rollers 5, and at the same time, the antistatic stainless steel needle felt 4 is evenly spread and evenly distributed between the pressing rollers 5, and the antistatic stainless steel needle felt 4 is rolled by the pressing rollers 5 to be pressed flat to avoid sharp parts, and at the same time, the other end of the antistatic stainless steel needle felt 4 is arranged inside the second box 6, and the laminating work is carried out by the heating roller 7, and the symmetrically arranged heating rollers 7 are provided with PTFE films 8 on the outside, and the antistatic stainless steel needle felt 4 is bonded to the PTFE film 8 by the rolling of the heating roller 7, and at the same time, the pressing roller 5 and the heating roller 7 are arranged in parallel to avoid bending to make the antistatic stainless steel needle felt 4 sharp again, thereby solving the problem of the antistatic stainless steel needle felt 4 damaging the surface PTFE film 8.

[0017] It also includes a rolling structure 3, which is fixedly assembled on the other side of the inner wall of the first box body 2 away from the pressure roller 5, and the inner cavity of the rolling structure 3 is in contact with the stainless steel antistatic needle felt 4.

[0018] The rolling structure 3 includes a round roller box 31, the front and rear ends of the round roller box 31 are fixedly connected to the inner wall of the first box body 2, the inner wall of the round roller box 31 is symmetrically provided with groove rollers 32, and the groove rollers 32 are vertically symmetrically arranged, the outer wall of the groove rollers 32 is provided with grooves, and the grooves are evenly distributed, the grooves of the two groove rollers 32 are in contact with the side walls of the stainless steel antistatic needle felt 4, and the groove rollers 32 are dispersed, and the symmetrically arranged groove rollers 32 clamp the stainless steel antistatic needle felt 4, and at the same time, the evenly distributed stainless steel antistatic needle felt 4 is convenient for grabbing and rotating, so that the stainless steel antistatic needle felt 4 can be fed smoothly during the lamination process.

[0019] A limiting roller 9 is symmetrically fixedly connected to one side of the second box body 6 away from the heating roller 7. The side wall of the limiting roller 9 fits with the side wall of the PTFE film 8. The PTFE film 8 is limited by the limiting roller 9 to support the PTFE film 8 during the coating and rolling process to avoid the two sides fitting too close to affect the coating and rolling process.

[0020] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PTFE film structure of stainless steel antistatic needle felt, characterized in that: The invention comprises a bottom plate (1), wherein one side of the upper surface of the bottom plate (1) is fixedly connected to a first box body (2), the inner cavity of the first box body (2) is symmetrically provided with pressure rollers (5) and is vertically symmetrically arranged, a stainless steel antistatic needle felt (4) is arranged between the inner sides of the two pressure rollers (5), and the other side of the upper surface of the bottom plate (1) is fixedly connected to a second box body (6), the inner cavity of the second box body (6) is symmetrically provided with a heating roller (7) and is vertically symmetrically arranged, a PTFE film (8) is arranged on the inner side of the upper heating roller (7), and the other side of the PTFE film (8) is gap-matched with the inner wall of the first box body (2), the lower surface of the PTFE film (8) is in contact with the side wall of the stainless steel antistatic needle felt (4), and a limiting roller (9) is symmetrically fixedly connected to the side of the second box body (6) away from the heating roller (7), and the side wall of the limiting roller (9) is in contact with the side wall of the PTFE film (8).

2. The PTFE film structure of the stainless steel antistatic needle felt according to claim 1, characterized in that: It also includes a rolling structure (3), which is fixedly mounted on the other side of the inner wall of the first box body (2) away from the pressure roller (5), and the inner cavity of the rolling structure (3) is in contact with the stainless steel antistatic needle felt (4).

3. The PTFE film structure of the stainless steel antistatic needle felt according to claim 2, characterized in that: The rolling structure (3) comprises a round roller box (31), the front and rear ends of the round roller box (31) are fixedly connected to the inner wall of the first box body (2), the inner wall of the round roller box (31) is symmetrically provided with grooved rollers (32), and the grooved rollers (32) are vertically symmetrically arranged, the outer wall of the grooved roller (32) is provided with grooves which are evenly distributed, and the grooves of the two grooved rollers (32) are in contact with the side wall of the stainless steel antistatic needle felt (4).