Compression type efficient bubble cap packaging machine
By using the design of a conveyor table and a bubble press roller in the blister machine, the continuous bubble pressing and packaging of the blister is realized, which solves the problems of discontinuity and high energy consumption in the prior art, and improves production efficiency and Package automation.
Patent Information
- Application Number
- CN202421229752.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When the existing blister is hot-pressed into bubbles, the compression device needs to be controlled to reciprocate up and down, resulting in the bubble being unable to continue and the transmission parts need to be stopped, which increases the design cost and power consumption of the control system.
A compressed high-efficiency blister packaging machine is designed, using a transmission table, roller, bubble press roller and packaging components to realize continuous bubble press and packaging. The bubble film is driven forward through the rotation of the bubble press roller to avoid interrupted operation of the transmission device.
The continuous foaming of the bubble is achieved, energy consumption and control system complexity is reduced, production efficiency and packaging automation are improved, downtime and material waste are reduced.
Smart Images

Figure CN222330073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pharmaceuticals, in particular to a compression-type high-efficiency blister packaging machine. Background Art
[0002] Blister machine, also known as bubble film machine or bubble bag machine, is a kind of packaging production equipment. It mainly uses bubble film as material, and deforms and shapes the bubble film through heating and stretching process, thereby forming a sealed packaging material composed of bubble film. During the packaging process, the packaged object is placed in the blister, and then the blister is sealed to form a safe, beautiful and durable package. There are many types of blister machines, including roller blister packaging machines, flat blister packaging machines and roller plate blister packaging machines. The working principles of these devices are slightly different, but generally include steps such as film heating and softening, blister forming, filling packaging materials and blister sealing. The application field of blister machines is very wide, mainly suitable for the packaging of cosmetics, medicines, foods and other items. For example, essences, shampoos, lipsticks, etc. in cosmetics, pills, tablets, capsules, etc. in medicines, and sauces, tea, candies, etc. in foods can all be packaged by blister machines.
[0003] In the prior art, when hot pressing and foaming is performed, it is necessary to control the compression device to move up and down reciprocatingly, which makes it impossible to continuously press bubbles, but to move forward intermittently. Each time the bubble is pressed, it is necessary to control the conveyor belt to pause for a period of time for the bubble pressing head to press bubbles, which leads to the need to adjust other components for intermittent operation, which greatly increases the design cost of the control system. The continuous pause and rotation also increases the power consumption of the device to a certain extent. Utility Model Content
[0004] (I) Technical problems solved: In view of the shortcomings of the prior art, the utility model provides a compression-type high-efficiency blister packaging machine, which has the function of continuously pressing bubbles, and solves the problem of needing to control the transportation components to stop during bubble pressing.
[0005] (II) Technical solution: In order to achieve the purpose of the above-mentioned device being able to continuously compress bubbles, the utility model provides the following technical solution: a compression-type high-efficiency blister packaging machine, comprising a conveying table, a roller is arranged at the left end of the conveying table through a first supporting plate, and a bubble film is arranged on the roller;
[0006] A bubble pressing roller is arranged at the right end of the roller through the second supporting plate, a bubble pressing head is arranged on the outer ring wall of the bubble pressing roller, a material discharge trough is arranged at the left end of the bubble pressing roller through the third supporting plate, a packaging component is arranged at the right end of the material discharge trough through the fourth supporting plate, and a bubble film groove is arranged on the end surface of the transmission platform directly below the bubble pressing roller, the material discharge trough and the packaging component.
[0007] Preferably, a heating component is provided inside the bubble pressing roller, the bubble pressing head is provided with an inner cavity, and the heating component is connected to the inner cavity of the bubble pressing head through a connecting pipe.
[0008] Preferably, the number of the bubble pressing heads arranged in the circumferential direction of the bubble pressing drum is at least six, and the number of the bubble pressing heads arranged in the axial direction of the bubble pressing drum is at least four.
[0009] Preferably, the number of the bubble film grooves is the same as the number of the bubble pressing heads arranged in the axial direction of the bubble pressing roller.
[0010] Preferably, the packaging assembly includes a compacting plate, sliders are provided at the four corners of the compacting plate, the sliders are engaged with the slide grooves provided on the fourth support plate, the compacting plate is connected to the driver, a packaging shaft is provided at the upper end of the compacting plate, a packaging film is provided on the packaging shaft, and the packaging film passes through the pressure rod provided at the bottom of the third support plate and then passes through the right end of the transmission platform.
[0011] (III) Beneficial effects: Compared with the prior art, the utility model provides a compression-type high-efficiency blister packaging machine, which has the following beneficial effects:
[0012] 1. The compression type high-efficiency blister packaging machine can realize continuous blister pressing by setting the blister pressing roller. There is no need to stop the operation of the transmission device to wait for the completion of blister pressing. At the same time, during the blister pressing process, the rotation of the blister pressing roller can drive the bubble film after blister pressing to move forward, thereby making the transmission process more convenient and avoiding the intermittent operation and stop of the transmission device during blister pressing. Therefore, the entire control system only needs to control a reasonable transmission rate to realize rapid blister pressing and packaging, and continuous and stable blister pressing can reduce the energy consumption of the entire device to a certain extent.
[0013] 2. The compression type high-efficiency blister packaging machine, through the setting of the packaging component, after the compression and blister feeding is completed, controls the compacting plate to descend through the driver, and passes the packaging film through the pressure rod and then out from the right end of the transmission platform after being packaged with the blister film, and the packaging film and the blister film in the blister film groove are quickly compacted and packaged through the compacting plate, thereby realizing a more automated packaging process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the compression-type high-efficiency blister packaging machine in the utility model;
[0015] Figure 2 It is a front view of the compression type high-efficiency blister packaging machine in the utility model;
[0016] Figure 3It is a schematic diagram of the three-dimensional structure of the packaging component of the compression-type high-efficiency blister packaging machine in the utility model;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the foam roller of the compression-type high-efficiency blister packaging machine in the utility model.
[0018] In the figure: 1-transmission platform, 2-first support plate, 3-roller, 4-second support plate, 5-bubble pressing roller, 6-bubble pressing head, 7-third support plate, 8-feeding trough, 9-packaging component, 10-fourth support plate, 11-foam film trough, 901-compacting plate, 902-slider, 903-slide, 904-driver, 905-packaging shaft, 906-pressure rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 , a compression type high-efficiency blister packaging machine, comprising a transmission platform 1, a roller 3 is arranged at the left end of the transmission platform 1 through a first support plate 2, and a bubble film is arranged on the roller 3;
[0021] A bubble pressing roller 5 is provided at the right end of the roller 3 through the second support plate 4, a bubble pressing head 6 is provided on the outer ring wall of the bubble pressing roller 5, a material discharge trough 8 is provided at the left end of the bubble pressing roller 5 through the third support plate 7, a packaging component 9 is provided at the right end of the material discharge trough 8 through the fourth support plate 10, and a bubble film groove 11 is provided on the end surface of the transmission platform 1 directly below the bubble pressing roller 5, the material discharge trough 8 and the packaging component 9.
[0022] The bubble film is continuously transmitted by the roller 3 at the left end of the transmission platform 1. The roller 3 stably supports and transmits the bubble film to ensure that the bubble film remains flat during movement. When the bubble film is transmitted to the bottom of the bubble pressing roller 5, the bubble pressing roller 5 starts to rotate. The bubble pressing head 6 on the bubble pressing roller 5 cooperates with the bubble film groove 11 to press the bubble film into a groove of a corresponding shape. The setting of the bubble pressing head 6 enables the shape and size of each blister to be accurately controlled to meet different packaging requirements. The bubble film with the groove pressed out continues to be transmitted to the bottom of the feeding trough 8. At the feeding trough 8, the product or material to be packaged is accurately placed in the groove of the bubble film. The design of the feeding trough 8 ensures the accuracy and efficiency of feeding. After the feeding is completed, the bubble film continues to be transmitted to the packaging component 9. The packaging component 9 heat-seals or cold-seals the bubble film to tightly combine the product and the bubble film. The precise operation of the packaging component 9 ensures the reliability and aesthetics of the packaging. During the whole process, the conveying platform 1 keeps working, and the roller 3, the bubble pressing roller 5, the feeding chute 8 and the packaging assembly 9 cooperate with each other to realize continuous and efficient blister packaging operation.
[0023] Install the bubble film on the roller 3, adjust the position and pressure of the bubble pressing head 6 of the bubble pressing roller 5, and ensure that the shape and size of the pressed blister meet the requirements. At the same time, place the product to be packaged in a suitable position so that it can be accurately put into the blister when unloading. Turn on the compression-type high-efficiency blister packaging machine, and the roller 3 starts to rotate, driving the bubble film to be transmitted forward. The bubble pressing roller 5 starts to rotate, and the bubble pressing head 6 starts to work to press the bubble film out of the groove. During the operation of the equipment, the operator needs to pay close attention to the transmission of the bubble film, the bubble pressing effect, and the unloading and packaging conditions. If any abnormal situation or situation that does not meet the requirements is found, timely adjustments and optimizations should be made. When the bubble film is packaged after the packaging component 9, it is output from the right end of the transmission table 1 to form a complete blister packaging product. The operator can collect these products for subsequent processing or storage.
[0024] The compression type high-efficiency blister packaging machine realizes continuous and efficient blister packaging operations by optimizing the coordination and transmission methods of each component, greatly improving production efficiency. By adjusting the position and pressure of the bubble pressing head 6 of the bubble pressing roller 5, the shape and size of the blister can be accurately controlled to meet the packaging requirements of different products. The equipment has a compact structure, is stable and reliable, and can maintain stable performance and accuracy during long-term continuous operation. The efficient production method reduces manual intervention and downtime, and reduces production costs. At the same time, the precise packaging effect also reduces material waste.
[0025] The bubble pressing roller 5 is provided with a heating component inside, the bubble pressing head 6 is provided with an inner cavity, and the heating component is connected to the inner cavity of the bubble pressing head 6 through a connecting pipe.
[0026] The heated bubble pressing head 6 can better soften the bubble film, making the bubble pressing process smoother and improving the efficiency of bubble pressing. The appropriate temperature enables the bubble film to form clear and uniform grooves during the bubble pressing process, thereby ensuring the quality of the blister. The heated bubble film can better fuse with the packaging film during packaging, improving the sealing of the blister and preventing the product from being damp or contaminated. By optimizing the design of the heating component and the connecting pipe, efficient use of energy can be achieved and energy consumption can be reduced.
[0027] There are at least six bubble pressing heads 6 arranged in the circumferential direction of the bubble pressing drum 5, and at least four bubble pressing heads 6 arranged in the axial direction of the bubble pressing drum 5. The number of bubble film grooves 11 is the same as the number of bubble pressing heads 6 arranged in the axial direction of the bubble pressing drum 5.
[0028] The number of bubble pressing heads 6 arranged in the circumferential direction of the bubble pressing roller 5 is at least six. This design ensures that the bubble film can be continuously and evenly subjected to pressure during the transmission process, thereby pressing out blisters with regular shapes and uniform sizes. The simultaneous operation of multiple bubble pressing heads 6 also improves production efficiency, allowing the equipment to complete the pressing of a large number of blisters in a short time. The number of bubble pressing heads 6 arranged in the axial direction of the bubble pressing roller 5 is at least four. Such a layout allows the bubble film to be subjected to pressure at different positions, thereby ensuring the pressing quality of the blisters. At the same time, the distribution of multiple bubble pressing heads 6 in the axial direction also increases the flexibility of the equipment, which can adapt to bubble films of different lengths and sizes. The number of bubble film grooves 11 is the same as the number of bubble pressing heads 6 arranged in the axial direction of the bubble pressing roller 5. This design is to ensure that each bubble pressing head 6 can correspond to a bubble film groove 11, so that the bubble film can smoothly fall into the groove during the bubble pressing process to form the required groove. The precise correspondence between the bubble film groove 11 and the bubble pressing head 6 not only improves the accuracy of bubble pressing, but also ensures the molding quality of the blister.
[0029] The packaging component 9 includes a compacting plate 901, and sliders 902 are arranged at the four corners of the compacting plate 901. The sliders 902 are mutually engaged with the slide grooves 903 arranged on the fourth support plate 10. The compacting plate 901 is connected to the driver 904. A packaging shaft 905 is arranged at the upper end of the compacting plate 901, and a packaging film is arranged on the packaging shaft 905. The packaging film passes through a pressure rod 906 arranged at the bottom of the third support plate 7 and then passes through the right end of the transmission platform 1.
[0030] The design of the compacting plate 901, combined with the precise guidance of the slider 902 and the chute 903, makes the packaging process more stable and reliable. Under the precise control of the driver 904, the compacting plate 901 can evenly compact the packaging film on the blister to ensure the packaging quality of the blister. This design avoids problems such as bubbles and wrinkles in the packaging process, and improves the overall aesthetics and sealing of the product. The packaging component 9 has a high degree of automation and can complete the packaging of the blister continuously and quickly. The compacting plate 901 cooperates with the driver 904 to greatly improve the packaging speed, meeting the large-scale and high-efficiency production needs. At the same time, due to the continuity and stability of the packaging process, the downtime and failure rate in the production process are also reduced, further improving the production efficiency. The design of the packaging component 9 takes into account the convenience of operation. The structure of the slider 902 and the chute 903 makes the adjustment and maintenance of the compacting plate 901 easier. The operator can achieve precise control of the packaging component 9 through simple operations, reducing the difficulty of operation and labor intensity. The design of the packaging component 9 has a certain degree of flexibility and can adapt to the packaging requirements of blisters of different sizes and shapes. By adjusting the position of the compacting plate 901 and the tension of the packaging film, accurate packaging of blisters of different specifications can be achieved, thereby improving the adaptability and versatility of the equipment. During the operation of the packaging component 9, the energy consumption is low and no harmful substances are generated, which meets the environmental protection requirements. At the same time, the efficient packaging process also reduces material waste and energy consumption, which helps to achieve green production.
[0031] Working principle: During the operation of the device, the bubble film passes through the roller 3 and then enters the bottom of the bubble pressing drum 5. The rotation of the running drum is controlled, and the bubble pressing head 6 and the bubble film groove 11 are cooperated to press the bubble film into a groove of corresponding shape. During the bubble pressing process, the bubble pressing drum 5 continues to rotate, and the bubble film with the groove pressed out is transported forward to the bottom of the feeding groove 8 through the transmission device and then fed into the groove. After the feeding is completed, the bubble film with the feeding is packaged through the packaging component 9. Through the setting of the bubble pressing drum 5, the device can realize continuous bubble pressing, and there is no need to stop the operation of the transmission device to wait for the completion of bubble pressing. At the same time, during the bubble pressing process, the rotation of the bubble pressing drum 5 can drive the bubble film after bubble pressing to move forward, thereby making the transmission process more convenient and avoiding the intermittent operation and stopping of the transmission device when the bubble pressing device is performing bubble pressing.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A compression-type high-efficiency blister packaging machine, comprising a conveying platform (1), wherein a roller (3) is arranged at the left end of the conveying platform (1) through a first supporting plate (2), and a blister film is arranged on the roller (3), characterized in that: A bubble pressing roller (5) is arranged at the right end of the roller (3) through a second support plate (4); a bubble pressing head (6) is arranged on the outer wall surface of the bubble pressing roller (5); a material discharge trough (8) is arranged at the right end of the bubble pressing roller (5) through a third support plate (7); a packaging component (9) is arranged at the right end of the material discharge trough (8) through a fourth support plate (10); and a bubble film groove (11) is arranged on the end surface of the transmission platform (1) directly below the bubble pressing roller (5), the material discharge trough (8) and the packaging component (9).
2. The compression type high-efficiency blister packaging machine according to claim 1, characterized in that: The bubble pressing roller (5) is provided with a heating component inside, the bubble pressing head (6) is provided with an inner cavity, and the heating component is connected to the inner cavity of the bubble pressing head (6) via a connecting pipe.
3. The compression type high-efficiency blister packaging machine according to claim 1, characterized in that: The number of the bubble pressing heads (6) arranged in the circumferential direction of the bubble pressing roller (5) is at least six, and the number of the bubble pressing heads (6) arranged in the axial direction of the bubble pressing roller (5) is at least four.
4. The compression type high-efficiency blister packaging machine according to claim 1, characterized in that: The number of the bubble film grooves (11) is the same as the number of the bubble pressing heads (6) arranged in the axial direction of the bubble pressing roller (5).
5. The compression type high-efficiency blister packaging machine according to claim 1, characterized in that: The packaging assembly (9) comprises a compacting plate (901), wherein sliders (902) are arranged at the four corners of the compacting plate (901), wherein the sliders (902) are mutually engaged with the slide grooves (903) arranged on the fourth support plate (10), wherein the compacting plate (901) is connected to a driver (904), wherein a packaging shaft (905) is arranged at the upper end of the compacting plate (901), wherein a packaging film is arranged on the packaging shaft (905), and wherein the packaging film passes through a pressure rod (906) arranged at the bottom of the third support plate (7) and then passes out from the right end of the transmission platform (1).