Automatic turnover mechanism for gauge apron

By designing the automatic flip mechanism of the gauge baffle in the production of railway fasteners, the gauge baffle is automatically flipped during the transmission process by using the design of the conveyor belt and guide plate, solving the problems of labor waste and low production efficiency caused by manual flipping. , improves the degree of automation and production efficiency.

CN222330118UActive Publication Date: 2025-01-10HEBEI TENGYUE RAIL TRANSIT TECH CO LTD +2
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Patent Information

Application Number
CN202421732709.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-01-10
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

During the production of railway fasteners, the laser marking of the gauge baffle requires manual flip to facilitate bagging, resulting in waste of labor and low production efficiency.

Method used

An automatic flip mechanism of the gauge baffle is designed, and the gauge baffle is turned around during the transmission process by using the height difference between the horizontally arranged first conveyor belt and the second conveyor belt. Improve automation.

Benefits of technology

The automatic rollover of the gauge baffle is realized, saving labor costs and significantly improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic turnover mechanism for a gauge apron, which comprises a first conveyor belt and a second conveyor belt which are horizontally arranged, the first conveyor belt and the second conveyor belt are mutually connected together in the same conveying direction, and the first conveyor belt is higher than the second conveyor belt. A first guide plate and a second guide plate are arranged on the two sides of the first conveying belt in the conveying direction correspondingly, and a third guide plate and a fourth guide plate are arranged on the two sides of the second conveying belt in the conveying direction correspondingly. The second guide plate is a straight plate, the first guide plate comprises a first guide section located on the right side and a second guide section located on the left side, the first guide section and the second guide section are both straight plates, and the distance between the first guide section and the second guide plate is smaller than that between the second guide section and the second guide plate. The first guide section and the second guide section are in smooth transition; a protruding block is arranged at the position, corresponding to the joint of the first conveying belt and the second conveying belt, of the inner side of the second guide plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway fastener production equipment, in particular to an automatic turning mechanism for a gauge baffle. Background Art

[0002] The gauge baffle in the railway fastener needs to be laser marked to clarify the product information to ensure product traceability. The marked product needs to be packaged. First, the gauge baffle after humidification (boiling) is laser marked, and then the marked gauge baffle is put into a woven bag through an automatic bagging device. In the process of transferring the gauge baffle through the automatic bagging device and the final bagging, in order to facilitate operation, the laser marking surface of the gauge baffle is located on the side, so it is necessary to manually flip the gauge baffle after laser marking to one side, and then use the automatic bagging device to bag and pack, which wastes a lot of labor and has low production efficiency. In this regard, the utility model provides an automatic flipping mechanism for the gauge baffle, which has a simple structure, and the gauge baffle can be flipped sideways during the transmission process, which improves the degree of automation, saves labor costs, and greatly improves production efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an automatic turning mechanism for a gauge baffle, which has a simple structure and can realize side turning of the gauge baffle during the transmission process, thereby improving the degree of automation, saving labor costs and greatly improving production efficiency.

[0004] In order to solve the above problems, the technical solution adopted by the utility model is:

[0005] A gauge baffle automatic turning mechanism, comprising a first conveyor belt and a second conveyor belt arranged horizontally, the first conveyor belt and the second conveyor belt being connected to each other in the same conveying direction, and the first conveyor belt being higher than the second conveyor belt, a first guide plate and a second guide plate being respectively arranged on both sides of the first conveyor belt along the conveying direction, and a third guide plate and a fourth guide plate being respectively arranged on both sides of the second conveyor belt along the conveying direction;

[0006] The second guide plate is a straight plate, the first guide plate includes a first guide section located on the right side and a second guide section located on the left side, the first guide section and the second guide section are both straight plates, the distance between the first guide section and the second guide plate is smaller than the distance between the second guide section and the second guide plate, and the first guide section and the second guide section have a smooth transition;

[0007] A protrusion is arranged on the inner side of the second guide plate at a position corresponding to the connection between the first conveyor belt and the second conveyor belt.

[0008] As an implementation mode of the utility model, the distance between the inner side surfaces of the first guide segment and the second guide segment is reasonably set so that the gauge baffle can automatically flip between the second guide segment and the second guide plate under the action of the protrusion.

[0009] As an implementation manner of the utility model, there is a smooth transition between the left and right ends of the protrusion and the inner side surface of the second guide plate.

[0010] As an implementation mode of the utility model, when the gauge baffle is located on the first conveyor belt and the marking plane is located on the upper side, the protrusion corresponds to the upper side of the gauge baffle.

[0011] As an embodiment of the utility model, the first conveyor belt is arranged on the first frame, the second conveyor belt is arranged on the second frame, and a plurality of support frames are arranged on both sides of the first frame and the second frame, and the support frame includes a mounting base fixedly arranged on the first frame or the second frame, and a through hole is horizontally provided on the mounting base, and a threaded hole connected to the through hole is provided on the top of the mounting base, an adjusting rod is arranged in the through hole, and a tightening bolt is screwed in the threaded hole, and the inner end of the adjusting rod is fixedly connected to the first guide plate, the second guide plate, the third guide plate or the fourth guide plate.

[0012] As an embodiment of the utility model, the adjusting rod is arranged perpendicular to the conveying direction of the first conveyor belt, the inner end of the adjusting rod is provided with an external thread, and the outer sides of the first guide plate, the second guide plate, the third guide plate and the fourth guide plate are provided with threaded connection holes that are compatible with the inner end of the adjusting rod.

[0013] As an implementation mode of the utility model, a rotating handle is fixedly provided on the top of the tightening bolt.

[0014] As an embodiment of the utility model, the first frame is arranged on a base, a plurality of lifting devices are arranged at the bottom of the second frame, and the lifting rods of the lifting devices are fixedly connected to the second frame; the lifting devices are telescopic oil cylinders, telescopic air cylinders or electric screws.

[0015] As an embodiment of the utility model, a base plate is arranged on the first frame below the second guide plate, two vertical plates are vertically fixed on the inner side of the base plate, and the right part of the second guide plate is located between the two vertical plates; a fixed seat is fixed on the outer side of the base plate, a cylinder is fixed on the fixed seat, a cylinder rod of the cylinder passes through the fixed seat, the vertical plate and the second guide plate, and the gauge baffle on the right side of the first conveyor belt is blocked by the cylinder rod.

[0016] As an embodiment of the utility model, the left ends of the first guide plate and the second guide plate are both located above the second conveyor belt, the third guide plate is connected to the first guide plate, and the fourth guide plate is connected to the second guide plate; a first bent plate bent toward the outside is provided on the right side of the first guide plate, and a second bent plate bent toward the outside is provided on the right side of the second guide plate.

[0017] The beneficial effects of adopting the above technical solution are:

[0018] The automatic turning mechanism for the track gauge baffle provided by the utility model has a simple structure, cleverly utilizes the height difference between the first conveyor belt and the second conveyor belt, reasonably sets the spacing between the first guide plate and the second guide plate, and arranges a protrusion on the second guide plate, so that the track gauge baffle can be turned sideways during the conveying process, thereby improving the degree of automation, saving labor costs, and greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model.

[0020] Figure 2 It is another perspective structural schematic diagram of the utility model.

[0021] Figure 3 yes Figure 2 A partial enlarged schematic diagram in the middle.

[0022] Figure 4 It is a structural schematic diagram of the utility model from another angle.

[0023] Figure 5 It is a top view structural schematic diagram of the utility model.

[0024] Wherein: 1 first frame, 2 first conveyor belt, 3 second frame, 4 second conveyor belt, 5 first guide section, 6 second guide section, 7 first bent plate, 8 second guide plate, 801 convex block, 9 second bent plate, 10 third guide plate, 11 fourth guide plate, 12 mounting seat, 1201 through hole, 1202 threaded hole, 13 adjusting rod, 14 rotating handle, 1401 tightening bolt, 15 bottom plate, 16 vertical plate, 17 fixing seat, 18 cylinder, 19 cylinder rod, 20 lifting device, 21 lifting rod, 22 base, 23 gauge baffle, 24 marking plane. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model is clearly and completely described below in conjunction with specific embodiments.

[0026] like Figure 1-Figure 5The automatic turning mechanism of the gauge baffle shown in the figure comprises a first conveyor belt 2 and a second conveyor belt 4 arranged horizontally, wherein the first conveyor belt 2 is located on the left side of the second conveyor belt 4, and the conveying directions of the first conveyor belt 2 and the second conveyor belt 4 are consistent (transmitting from right to left, refer to Figure 1 ) are connected to each other, and the height of the first conveyor belt 2 is higher than that of the second conveyor belt 4, and the first conveyor belt 2 is provided with a first guide plate and a second guide plate 8 on both sides along the conveying direction, and the second conveyor belt 4 is provided with a third guide plate 10 and a fourth guide plate 11 on both sides along the conveying direction;

[0027] The second guide plate 8 is a straight plate, the first guide plate includes a first guide segment 5 located on the right and a second guide segment 6 located on the left, the first guide segment 5 and the second guide segment 6 are both straight plates, the distance between the first guide segment 5 and the second guide plate 8 is smaller than the distance between the second guide segment 6 and the second guide plate 8, and the first guide segment 5 and the second guide segment 6 have a smooth transition;

[0028] A protrusion 801 is provided on the inner side of the second guide plate 8 at a position corresponding to the connection between the first conveyor belt 2 and the second conveyor belt 4 .

[0029] The automatic turning mechanism for the track gauge baffle provided by the utility model has a simple structure, cleverly utilizes the height difference between the first conveyor belt 2 and the second conveyor belt 4, reasonably sets the spacing between the first guide plate and the second guide plate 8, sets a protrusion 801 on the second guide plate 8, and reasonably sets the conveying speeds of the first conveyor belt 2 and the second conveyor belt 4, so that the track gauge baffle 23 collides with the protrusion 801 sideways during the conveying process, and turns over sideways, thereby improving the degree of automation, saving labor costs, and greatly improving production efficiency.

[0030] In this embodiment, the distance between the inner side surfaces of the first guide section 5 and the second guide section 6 is reasonably set, so that the gauge baffle 23 can be automatically flipped between the second guide section 6 and the second guide plate 8 under the action of the protrusion 8, so that the marking plane 24 is flipped from the top surface to the side surface close to the first guide plate, and the flipping angle is close to 90 degrees.

[0031] The left and right ends of the protrusion 8 and the inner side of the second guide plate 8 have a smooth transition, so that the gauge baffle 23 and the protrusion 801 can collide smoothly, and the gauge baffle 23 can roll toward the side away from the protrusion 801.

[0032] When the gauge baffle 23 is located on the first conveyor belt 2 and the marking plane 24 is located on the upper side, the protrusion 8 corresponds to the upper side of the gauge baffle 23, so that when the gauge baffle 23 is hit, it is conducive to the rolling of the gauge baffle 23.

[0033] The first conveyor belt 2 is arranged on the first frame 1, and the second conveyor belt 4 is arranged on the second frame 3. A plurality of support frames are arranged on both sides of the first frame 1 and the second frame 3. The support frame includes a mounting seat 12 fixed on the first frame 1 or the second frame 3. A through hole 1201 is horizontally provided on the mounting seat 12. A threaded hole 1201 connected to the through hole 1201 is provided on the top of the mounting seat 12. An adjusting rod 13 is arranged in the through hole 1201. A tightening bolt 1401 is screwed in the threaded hole 1201. The inner end of the adjusting rod 13 is fixedly connected to the first guide plate, the second guide plate 8, the third guide plate 10 or the fourth guide plate 11. The adjusting rod 13 is arranged perpendicular to the conveying direction of the first conveyor belt 2. As a further optimization, the inner end of the adjusting rod 13 is provided with an external thread. The outer sides of the first guide plate, the second guide plate 8, the third guide plate 10 and the fourth guide plate 11 are provided with a threaded connection hole adapted to the inner end of the adjusting rod 13. A rotating handle 14 is fixedly disposed on the top of the tightening bolt 1401. By providing the support frame and the adjusting rod 13, the spacing between the first guide plate and the second guide plate 8 and the spacing between the third guide plate 10 and the fourth guide plate 10 can be adjusted.

[0034] The first frame 1 is arranged on a base 22, and a plurality of lifting devices 20 are arranged at the bottom of the second frame 3. The lifting rods 21 of the lifting devices 20 are fixedly connected to the second frame 3, so that the height difference between the first conveyor belt 2 and the second conveyor belt 4 can be adjusted conveniently through the lifting devices 20; the lifting devices 20 are telescopic oil cylinders, telescopic air cylinders or electric screws.

[0035] like Figure 3 As shown, a bottom plate 15 is arranged on the first frame 1 below the second guide plate 8, two vertical plates 16 are vertically fixed inside the bottom plate 15, and the right part of the second guide plate 8 is located between the two vertical plates 16; a fixed seat 17 is fixed outside the bottom plate 15, and a cylinder 18 is fixed on the fixed seat 17, and a cylinder rod 19 of the cylinder 18 passes through the fixed seat 17, the vertical plate 16 and the second guide plate 8, and the gauge baffle 23 on the right side of the first conveyor belt 2 is blocked by the cylinder rod 19. In order to facilitate the control of the turning and conveying speed of the gauge baffle, after conveying a number of gauge baffles 23 into the left side of the cylinder rod 19, the cylinder rod 19 is controlled to extend to block the gauge baffle 23 on the right side thereof, and after each turning and conveying of a number of gauge baffles 23, the cylinder rod 19 is controlled to retract, and a number of gauge baffles 23 are placed to the left side of the cylinder rod 19 for turning and conveying.

[0036] In this embodiment, the left ends of the first guide plate and the second guide plate 8 are both located above the second conveyor belt 4, the third guide plate 10 is connected to the first guide plate, and the fourth guide plate 11 is connected to the second guide plate 8; a first bent plate 7 bent outward is provided on the right side of the first guide plate, and a second bent plate 9 bent outward is provided on the right side of the second guide plate 8.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A gauge baffle automatic turning mechanism, characterized in that: It comprises a first conveyor belt and a second conveyor belt arranged horizontally, the first conveyor belt and the second conveyor belt are connected to each other in the same conveying direction, and the height of the first conveyor belt is higher than that of the second conveyor belt, a first guide plate and a second guide plate are arranged on both sides of the first conveyor belt along the conveying direction, and a third guide plate and a fourth guide plate are arranged on both sides of the second conveyor belt along the conveying direction; The second guide plate is a straight plate, the first guide plate includes a first guide section located on the right side and a second guide section located on the left side, the first guide section and the second guide section are both straight plates, the distance between the first guide section and the second guide plate is smaller than the distance between the second guide section and the second guide plate, and the first guide section and the second guide section have a smooth transition; A protrusion is arranged on the inner side of the second guide plate at a position corresponding to the connection between the first conveyor belt and the second conveyor belt.

2. The automatic turning mechanism for the gauge baffle according to claim 1, characterized in that: The distance between the inner side surfaces of the first guide section and the second guide section is reasonably set so that the gauge baffle can automatically flip between the second guide section and the second guide plate under the action of the protrusion.

3. The automatic turning mechanism for the gauge baffle according to claim 1 is characterized in that: There is a smooth transition between the left and right ends of the protrusion and the inner side surface of the second guide plate.

4. The automatic turning mechanism for the gauge baffle according to claim 3 is characterized in that: When the track gauge baffle is located on the first conveyor belt and the marking plane is located on the upper side, the protrusion corresponds to the upper side of the track gauge baffle.

5. The automatic turning mechanism for the gauge baffle according to claim 1 is characterized in that: The first conveyor belt is arranged on the first frame, and the second conveyor belt is arranged on the second frame. A plurality of support frames are arranged on both sides of the first frame and the second frame. The support frame includes a mounting base fixedly arranged on the first frame or the second frame, and a through hole is horizontally provided on the mounting base. A threaded hole connected to the through hole is provided on the top of the mounting base, an adjusting rod is arranged in the through hole, a tightening bolt is screwed in the threaded hole, and the inner end of the adjusting rod is fixedly connected to the first guide plate, the second guide plate, the third guide plate or the fourth guide plate.

6. The automatic turning mechanism for the gauge baffle according to claim 5, characterized in that: The adjusting rod is arranged perpendicularly to the conveying direction of the first conveyor belt, the inner end of the adjusting rod is provided with an external thread, and the outer sides of the first guide plate, the second guide plate, the third guide plate and the fourth guide plate are provided with threaded connection holes adapted to the inner end of the adjusting rod.

7. The automatic turning mechanism for the gauge baffle according to claim 5, characterized in that: A rotating handle is fixedly arranged on the top of the tightening bolt.

8. The automatic turning mechanism for a track gauge baffle according to any one of claims 5 to 7, characterized in that: The first frame is arranged on a base, a plurality of lifting devices are arranged at the bottom of the second frame, and the lifting rods of the lifting devices are fixedly connected with the second frame; the lifting devices are telescopic oil cylinders, telescopic air cylinders or electric screws.

9. The automatic turning mechanism for the gauge baffle according to claim 5, characterized in that: A bottom plate is arranged on the first frame below the second guide plate, two vertical plates are vertically fixed on the inner side of the bottom plate, and the right part of the second guide plate is located between the two vertical plates; a fixed seat is fixed on the outer side of the bottom plate, a cylinder is fixed on the fixed seat, a cylinder rod of the cylinder passes through the fixed seat, the vertical plate and the second guide plate, and the gauge baffle on the right side of the first conveyor belt is blocked by the cylinder rod.

10. The automatic turning mechanism for the gauge baffle according to claim 1, characterized in that: The left ends of the first guide plate and the second guide plate are both located above the second conveyor belt, the third guide plate is connected to the first guide plate, and the fourth guide plate is connected to the second guide plate; a first bent plate bent outward is provided on the right side of the first guide plate, and a second bent plate bent outward is provided on the right side of the second guide plate.