Plane four-point leveling device

By designing a four-point leveling device in the hoisting equipment, using leveling ropes, measurement modules and force measuring sensors, the flat plate tilt problem caused by the ductility of the wire rope is solved, and the stable level adjustment and detection of the flat plate is achieved to ensure the flush of the equipment state.

CN222331377UActive Publication Date: 2025-01-10HENAN MINE CRANE
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Patent Information

Application Number
CN202423010443.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-01-10
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In hoisting equipment, the ductility of the wire rope leads to inclination of the flat plate, and the prior art cannot effectively level up.

Method used

A four-point leveling device including a plane mechanism and a leveling mechanism is designed. The height of the flat plate is achieved by using four leveling ropes and measuring modules, positioning parts, lifting power parts and adjusting parts. Adjust and inspect to ensure that the tablet remains level.

Benefits of technology

It effectively avoids the flat plate skew caused by the ductility of the wire rope. It ensures the horizontal state of the flat plate through multiple adjustments to prevent equipment damage and deflection from being discovered in time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hoisting equipment, in particular to a plane four-point leveling device which comprises a plane mechanism and a leveling mechanism, the plane mechanism comprises a flat plate, a pulley and a measuring module are arranged on the upper portion of the flat plate, the measuring module adopts a vertical and horizontal gradienter, and the leveling mechanism comprises a lifting module located above the flat plate. The lifting module comprises a positioning part, a lifting power part and an adjusting part which are sequentially installed in the length direction of the flat plate, a leveling rope connected with the positioning part and the adjusting part is wound around the lifting power part, the leveling rope is a steel rope, the leveling rope is adjusted through the adjusting part, the end of the flat plate can be leveled, and the leveling effect is good. Whether the flat plate is kept horizontal or not is observed through the measuring module, the flat plate can be leveled for the first time through the leveling rope, the flat plate can be adjusted for the second time through the adjusting part, and the phenomenon that the flat plate deflects due to ductility of a steel wire rope is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of hoisting equipment, in particular to a plane four-point leveling device. Background Art

[0002] A plane is suspended by four points using steel wire ropes, which can drive the plane up and down. The height adjustment through longitudinal lifting can ensure that the flat plate remains level. However, due to the ductility of the steel wire ropes during operation, the plane may tilt.

[0003] For example, a Chinese patent (application number: 202021273822.4) discloses a four-point leveling structure for a precision equipment work surface, which specifically relates to the field of mechanical processing, including a workbench, a base, and an adjustment support screw. The top surface of the base is fixedly connected with a scissor-type buffer structure and a measuring plate connecting block. The inner side of the scissor-type buffer structure is movably connected to the outer side of the adjustment support screw. The top surface of the measuring plate connecting block is fixedly installed with a measuring plate, and a control adjustment structure is fixedly installed on one side of the base. The outer side of the top of the adjustment support screw is fixedly connected with a marking component. However, this structure cannot be applied to hoisting equipment, so it is necessary to develop a device that can perform leveling operations on the plane during hoisting operations. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a four-point leveling device with an adjustment function, which performs height adjustment and detection on the flat plate after the flat plate is lifted to ensure that the flat plate is in a horizontal position.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical scheme: a plane four-point leveling device, including a plane mechanism and a leveling mechanism, the plane mechanism includes a flat plate, a pulley and a measuring module are arranged on the upper part of the flat plate, the leveling mechanism includes a lifting module located above the flat plate, the lifting module includes a positioning part, a lifting power part and an adjusting part installed in sequence along the length direction of the flat plate, and a leveling rope connected to the positioning part and the adjusting part is wound on the lifting power part.

[0006] As a further improvement of the above technical solution:

[0007] The positioning part comprises two hinged seats which are symmetrically distributed with the center line of the plate as the axis. A cantilever connected to the fixed end of the leveling rope is arranged on the hinged seat, and a force sensor is arranged at the connection between the cantilever and the hinged seat.

[0008] The adjustment part comprises two guide wheels which are symmetrically distributed with the center line of the flat plate as an axis, and a fine adjustment module connected with the movable end of the leveling rope is arranged between the two guide wheels.

[0009] The fine-tuning module comprises a positioning plate, and positioning sleeves are arranged on both sides of the positioning plate. Adjustment sleeves for connecting the movable ends of the leveling ropes are threadedly connected in the positioning sleeves.

[0010] The lifting power unit comprises a winding roller, one end of which is connected to a power source.

[0011] The number of the leveling ropes is four, two of which are located between the positioning portion and the winding roller, and the other two are located between the adjusting portion and the winding roller.

[0012] There are four pulleys, which are respectively located at the four corners of the flat plate.

[0013] The beneficial effects of the embodiment of the utility model are as follows: the plane four-point leveling device comprises a plane mechanism and a leveling mechanism, the plane mechanism comprises a flat plate, a pulley and a measuring module are arranged on the upper part of the flat plate, the measuring module adopts a longitudinal and transverse level gauge, the leveling mechanism comprises a lifting module located above the flat plate, the lifting module comprises a positioning part, a lifting power part and an adjusting part which are sequentially installed along the length direction of the flat plate, a leveling rope which is respectively connected with the positioning part and the adjusting part is wound on the lifting power part, the leveling rope is made of steel cable, the leveling rope is adjusted by the adjusting part, the end of the flat plate can be leveled, and then the measuring module is used to observe whether the flat plate is kept level, the leveling rope can be used to level the flat plate once, and the adjusting part can adjust the flat plate twice, so as to avoid the phenomenon that the flat plate is deflected due to the ductility of the steel wire rope;

[0014] The force sensors installed at the connection between the cantilever and the articulated seat and at the guide wheel ensure whether the plate is in a flush state by mutual verification between the data display of the force sensors and the measuring module, which can avoid the problem of undetected deflection of the plate due to damage to a certain equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the positioning part in the utility model;

[0017] Figure 3 It is a structural schematic diagram of the adjustment part in the utility model.

[0018] In the figure: 1. Plane mechanism; 2. Leveling mechanism; 3. Plate; 4. Pulley; 5. Measuring module; 6. Positioning unit; 7. Lifting power unit; 8. Adjusting unit; 9. Leveling rope; 10. Articulated seat; 11. Cantilever; 12. Force sensor; 13. Guide wheel; 14. Positioning plate; 15. Positioning sleeve; 16. Adjusting sleeve; 17. Winding roller. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0020] like Figure 1-3 As shown, the plane four-point leveling device of this embodiment includes a plane mechanism 1 and a leveling mechanism 2. The plane mechanism 1 includes a plate 3. A pulley 4 and a measuring module 5 are provided on the upper part of the plate 3. The measuring module 5 adopts a longitudinal and transverse level. The leveling mechanism 2 includes a lifting module located above the plate 3. The lifting module includes a positioning part 6, a lifting power part 7 and an adjusting part 8 which are sequentially installed along the length direction of the plate 3. A leveling rope 9 connected to the positioning part 6 and the adjusting part 8 respectively is wound on the lifting power part 7. The leveling rope 9 is made of steel cable. The leveling rope 9 is adjusted by the adjusting part 8 to level the end of the plate 3. Then, the measuring module 5 is used to observe whether the plate 3 remains horizontal. The leveling rope 9 can be used to level the plate 3 once, and then the adjusting part 8 can be used to adjust the plate 3 for a second time to avoid the deflection of the plate 3 due to the ductility of the steel wire rope.

[0021] The positioning portion 6 includes two articulated seats 10 which are symmetrically distributed with the center line of the flat plate 3 as the axis. A cantilever 11 connected to the fixed end of the leveling rope 9 is provided on the articulated seat 10. A force sensor 12 is provided at the connection between the cantilever 11 and the articulated seat 10. The force sensor 12 can monitor the tension applied to the cantilever 11. When the tension applied to the two force sensors 12 is the same, it indicates that the ends of the two articulated seats 10 remain flush.

[0022] The adjustment part 8 includes two guide wheels 13 which are symmetrically distributed with the center line of the plate 3 as the axis. The guide wheels 13 are also equipped with force sensors 12. The values ​​of the four force sensors 12 can be combined with the data of the longitudinal and transverse level to determine whether the plate 3 is in a horizontal state. A fine-tuning module connected to the movable end of the leveling rope 9 is provided between the two guide wheels 13.

[0023] The fine-tuning module includes a positioning plate 14, and positioning sleeves 15 are provided on both sides of the positioning plate 14. An adjusting sleeve 16 for connecting the movable end of the leveling rope 9 is threaded in the positioning sleeve 15. The movable end of the leveling rope 9 can be fine-tuned by the adjusting sleeve 16, thereby ensuring that the plate 3 is in a horizontal state.

[0024] The lifting power unit 7 includes a winding roller 17 , one end of which is connected to a power source, and one end of a leveling rope 9 is connected to the winding roller 17 , and the height of the flat plate 3 can be adjusted by rotating the winding roller 17 .

[0025] There are four leveling ropes 9 , two of which are located between the positioning portion 6 and the winding roller 17 , and the other two are located between the adjusting portion 8 and the winding roller 17 .

[0026] There are four pulleys 4 , which are respectively located at four corners of the plate 3 .

[0027] Working principle: First, four leveling ropes 9 are used to connect the plane mechanism 1 and the leveling mechanism 2. One end of two leveling ropes 9 is connected to two hinge seats 10 respectively, and the other end is wound on the winding roller 17. After one end of the other two leveling ropes 9 is wound on two guide wheels 13, the movable end is connected to the adjustment sleeve 16, and the other end is placed on the winding roller 17. The lifting and lowering operation of the flat plate 3 and the preliminary leveling operation can be completed through the winding roller 17. Under the action of gravity, the leveling ropes 9 have the ductility of the material. The flat plate 3 will be tilted due to the rolling characteristics of the articulated seat 10 and the pulley 4, and the positioning part 6 will maintain self-balance under the action of gravity. At this time, the length of the two leveling ropes 9 in the adjusting part 8 can be tightened or loosened by adjusting the sleeve 16. During the adjustment process, it is determined whether the flat plate 3 is in a horizontal state by observing the value of the measuring module 5. It is also possible to determine whether the flat plate 3 is in a horizontal state by the value of the force sensor 12 installed at the connection between the cantilever 11 and the articulated seat 10 and the guide wheel 13.

[0028] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0030] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.

[0031] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A plane four-point leveling device, comprising a plane mechanism (1) and a leveling mechanism (2), characterized in that: The planar mechanism (1) comprises a flat plate (3), and a pulley (4) and a measuring module (5) are arranged on the upper part of the flat plate (3); The leveling mechanism (2) comprises a lifting module located above the flat plate (3), the lifting module comprising a positioning portion (6), a lifting power portion (7) and an adjusting portion (8) which are sequentially installed along the length direction of the flat plate (3), and a leveling rope (9) connected to the positioning portion (6) and the adjusting portion (8) is wound around the lifting power portion (7).

2. A plane four-point leveling device according to claim 1, characterized in that: The positioning portion (6) comprises two hinged seats (10) symmetrically distributed about the center line of the flat plate (3), the hinged seat (10) being provided with a cantilever (11) connected to a fixed end of a leveling rope (9), and a force sensor (12) being provided at the connection between the cantilever (11) and the hinged seat (10).

3. A plane four-point leveling device according to claim 1, characterized in that: The adjustment portion (8) comprises two guide wheels (13) which are symmetrically distributed with the center line of the flat plate (3) as an axis, and a fine adjustment module connected to the movable end of the leveling rope (9) is arranged between the two guide wheels (13).

4. A plane four-point leveling device according to claim 3, characterized in that: The fine-tuning module comprises a positioning plate (14), positioning sleeves (15) are provided on both sides of the positioning plate (14), and an adjusting sleeve (16) for connecting a movable end of a leveling rope (9) is threadedly connected inside the positioning sleeve (15).

5. A plane four-point leveling device according to claim 1, characterized in that: The lifting power unit (7) comprises a winding roller (17), one end of which is connected to a power source.

6. A plane four-point leveling device according to claim 5, characterized in that: The number of the leveling ropes (9) is four, two of which are located between the positioning portion (6) and the winding roller (17), and the other two are located between the adjusting portion (8) and the winding roller (17).

7. A plane four-point leveling device according to claim 1, characterized in that: There are four pulleys (4) which are respectively located at the four corners of the flat plate (3).

Citation Information

Patent Citations

  • Four-point leveling structure of working table of precision equipment

    CN212978258U