Efficient anti-overflow bottled water bucket filling equipment

Abstract

The utility model discloses efficient anti-overflow bottled water bucket filling equipment which comprises an equipment base, a conveying mechanism and a driving mechanism are arranged on the equipment base, the driving mechanism comprises a rotating disc, a limiting pipe is fixedly connected to the rotating disc, and a filling mechanism is movably connected to the interior of the limiting pipe. The bottom of the rotating disc is fixedly connected with a large gear, the large gear is connected with a small gear in an engaged mode, the small gear is movably connected to the equipment base through a rotating shaft, and the upper portion of the small gear is fixedly connected with a rotating limiting disc; by means of the equipment, the filling efficiency is high, the equipment is suitable for high-speed and large-batch production, the filling bottles cannot stay on the conveying belt during filling, therefore, continuous production of the equipment is guaranteed, the equipment can also be used for filling large-bottle drinking water, the applicability of the equipment is improved, and the production cost is reduced. Therefore, the technical goal of one machine with multiple specifications is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to a highly efficient and overflow-proof bottled water bucket filling device. Background Art

[0002] The background technologies of bottled water filling equipment include sensor technology, PLC control technology, pneumatic actuators, human-machine interface technology and rapid changeover technology. The comprehensive application of these technologies improves the automation control capability, stability and production efficiency of the equipment, and meets the market demand for product quality and production efficiency.

[0003] Patent application number "CN202222925110.1" describes "a liquid level control device for bottled water, which belongs to the field of filling equipment, including an intermediate tube and a fixed cross bar. The inner straight rod is installed using a rectangular straight plate, and is adjusted and fixed using the plug-in block and triangular resistance pad below. It is convenient to adjust the liquid level control device and the spacing of the filling round rods for bottles of different specifications, thereby improving applicability."

[0004] However, the above equipment is only applicable to continuous filling equipment during use. Continuous filling equipment generally fills row by row, has low filling efficiency, and is not suitable for high-speed, large-scale production. In addition, existing rotary filling machines generally lift the filling bottles through the top plate at the bottom, but this method is only applicable to small bottle filling and cannot be applied to large bottle drinking water filling.

[0005] Therefore, the utility model provides a highly efficient and overflow-proof bottled water bucket filling device to solve the above-mentioned problem. Utility Model Content

[0006] In view of the shortcomings of the prior art, the utility model provides a high-efficiency and overflow-proof bottled water barrel filling equipment, which solves the above-mentioned problems of low filling efficiency and unsuitability for high-speed and large-scale production, and the existing rotary filling machines generally lift the filling bottles through the top plate at the bottom, but this method is only suitable for filling small bottles and cannot be applied to the filling of large bottles of drinking water.

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an efficient and overflow-proof bottled water barrel filling device, comprising a device base, a transmission mechanism and a driving mechanism are arranged on the device base, the driving mechanism comprises a turntable, a limiting tube is fixedly connected to the turntable, and the filling mechanism is movably connected inside the limiting tube, a large gear is fixedly connected to the bottom of the turntable, a small gear is meshed with the large gear, and the small gears are all movably connected to the device base through a rotating shaft, a rotating limiting disk is fixedly connected above the small gear, the rotating limiting disk is arranged between a limiting plate and a blocking plate, a device bracket is arranged at the bottom of the limiting plate, a servo motor is fixedly connected inside the device bracket, and the device bracket is movably connected to a conveyor belt through the servo motor, a track disk is arranged below the turntable, and the track disk is fixedly connected to the device base, and a controller for controlling the rotation of the servo motor and the large gear is fixedly connected to the device base.

[0008] Preferably, a limiting disk for conveying filling bottles is fixedly connected to the turntable, and the limiting disk matches the rotating limiting disk.

[0009] Preferably: the driving mechanism is fixedly connected to a transmission mechanism, the transmission mechanism includes a water inlet pipe, the water inlet pipe is fixedly connected to the equipment base, and the other end of the water inlet pipe is fixedly connected to a water delivery pipe, the bottom of the water delivery pipe is fixedly connected to a water storage tank, the water storage tank is fixedly connected to the driving mechanism through a support rod, and the bottom of the water storage tank is fixedly connected to a booster pump for boosting pressure.

[0010] Preferably, the filling mechanism comprises a slide bar, a filling head is fixedly connected to a straight rod on the slide bar, a filling port is provided at the bottom end of the filling head, and a protective sleeve plug for dust prevention is detachably connected to the filling port.

[0011] Preferably: a groove is provided on the slide bar, and a protrusion matching the groove is fixedly connected to the inner wall of the limiting tube, a water inlet is provided on the side of the filling head, and the water inlet is detachably connected to the water outlet through a water pipe.

[0012] Preferably, a roller is rotatably connected to the bottom of the slide rod, and a convex ring is fixedly connected to the roller, and a track groove matching the cam on the roller is formed inside the upper surface of the track plate.

[0013] Beneficial Effects

[0014] The utility model provides a highly efficient and overflow-proof bottled water bucket filling device. Compared with the prior art, it has the following beneficial effects:

[0015] (1) This highly efficient and overflow-proof bottled water barrel filling equipment uses a servo motor to enable the conveyor belt to convey the filling bottle forward, so that the rotating limit plate rotates along with the pinion, and the filling bottle is moved from the conveyor belt to the turntable under the action of the limit plate, the blocking plate and the rotating limit plate, and after rotating one circle on the turntable, the filling bottle is filled by the filling mechanism, and then the filling bottle is conveyed to the other end of the conveyor belt, thereby completing the filling and conveying of the filling bottle. Through the above-mentioned rotary filling, the filling efficiency is high, and it is suitable for high-speed and large-volume production, so that the filling bottle will not stay on the conveyor belt during filling, thereby ensuring the continuous production of the equipment.

[0016] (2) The highly efficient and overflow-proof bottled water barrel filling equipment can rotate the turntable so that the slide bar inside the limit tube can move up and down under the action of the roller and the track groove. Under the action of the track plate, the slide bar can move upward when approaching the rotating limit plate, and can move downward when away from the rotating limit plate, so that the filling port on the slide bar can be inserted into the filling bottle, thereby filling the filling bottle. At the same time, the filling head is also detachably connected with a protective sleeve plug to prevent dust from entering during the filling process, so that the equipment can also fill large bottles of drinking water, thereby improving the applicability of the equipment and achieving the technical goal of one machine with multiple specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0018] Figure 2 This is a three-dimensional diagram of the back structure of the equipment base of the utility model;

[0019] Figure 3 The utility model Figure 2 A magnified view of the structure in the middle;

[0020] Figure 4 This is a disassembled diagram of the transmission mechanism structure of the utility model;

[0021] Figure 5 It is a top perspective view of the driving mechanism structure of the utility model;

[0022] Figure 6 The utility model Figure 5 Stereoscopic diagram of the structure B in the middle.

[0023] In the figure, 1 is the equipment base; 2 is the transmission mechanism; 21 is the equipment bracket; 22 is the conveyor belt; 23 is the limit plate; 24 is the blocking plate; 25 is the rotating limit plate; 26 is the small gear; 3 is the controller; 4 is the transmission mechanism; 41 is the water inlet pipe; 42 is the water delivery pipe; 43 is the water storage tank; 44 is the water outlet; 45 is the booster pump; 46 is the support rod; 5 is the driving mechanism; 51 is the turntable; 52 is the limit plate; 53 is the limit pipe; 54 is the large gear; 55 is the track plate; 56 is the track groove; 6 is the filling mechanism; 61 is the slide bar; 62 is the groove; 63 is the water inlet; 64 is the filling head; 65 is the filling port; 66 is the protective sleeve plug; 67 is the roller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figures 1 to 6, an efficient and overflow-proof bottled water barrel filling device, comprising an equipment base 1, a transmission mechanism 2 and a driving mechanism 5 are arranged on the equipment base 1, the driving mechanism 5 comprises a turntable 51, a limit tube 53 is fixedly connected to the turntable 51, and a filling mechanism 6 is movably connected inside the limit tube 53, a large gear 54 is fixedly connected to the bottom of the turntable 51, a small gear 26 is engaged with the large gear 54, and the small gear 26 is movably connected to the equipment base 1 through a rotating shaft, a rotating limit plate 25 is fixedly connected above the small gear 26, and the rotating limit plate 25 is arranged between the limit plate 23 and the blocking plate 24, an equipment bracket 21 is arranged at the bottom of the limit plate 23, a servo motor is fixedly connected inside the equipment bracket 21, and the equipment bracket 21 is movably connected to the conveyor belt 22 through the servo motor, a track plate 55 is arranged below the turntable 51, and the track plate 55 is fixedly connected to the equipment base 1, and a controller 3 for controlling the rotation of the servo motor and the large gear 54 is fixedly connected to the equipment base 1, the turntable 5 1 is fixedly connected with a limit plate 52 for conveying the filling bottles, and the limit plate 52 matches the rotating limit plate 25. When the filling bottles are placed on the conveyor belt 22 on the equipment support 21, the conveyor belt 22 is enabled to convey the filling bottles forward through the servo motor, and because the large gear 54 and the small gear 26 are meshed with each other, the rotating limit plate 25 follows the small gear 26 to rotate, so that the filling bottles are taken from the conveyor belt 22 under the action of the limit plate 23, the blocking plate 24 and the rotating limit plate 25. The rotating disk 51 is moved to the rotating disk 51, and the rotating disk 51 is fixedly connected with a limit plate 52 for clamping the filling bottle. After rotating one circle on the rotating disk 51, the filling bottle is filled through the filling mechanism 6, and the filling bottle is conveyed to the other end of the conveyor belt 22, thereby completing the filling and conveying of the filling bottle. Through the above-mentioned rotary filling, the filling efficiency is high and it is suitable for high-speed and large-scale production, so that the filling bottle will not stay on the conveyor belt during filling, thereby ensuring the continuous production of the equipment.

[0027] Embodiment 2:

[0028] See also Figures 1 to 6The present embodiment provides a technical solution based on the first embodiment: the transmission mechanism 4 is fixedly connected to the upper part of the driving mechanism 5, and the transmission mechanism 4 includes a water inlet pipe 41, the water inlet pipe 41 is fixedly connected to the equipment base 1, and the other end of the water inlet pipe 41 is fixedly connected to the water delivery pipe 42, the bottom of the water delivery pipe 42 is fixedly connected to a water storage tank 43, the water storage tank 43 is fixedly connected to the driving mechanism 5 through a support rod 46, and the bottom of the water storage tank 43 is fixedly connected to a booster pump 45 for boosting, and the filling mechanism 6 includes a slide rod 61, and the upper straight rod of the slide rod 61 is fixedly connected to the filling pump 45. A filling port 65 is provided at the bottom end of the filling head 64, and a protective sleeve plug 66 for dust prevention is detachably connected to the filling port 65. A groove 62 is provided on the slide bar 61, and a protrusion matching the groove 62 is fixedly connected to the inner wall of the limit tube 53. A water inlet 63 is provided on the side of the filling head 64, and the water inlet 63 is detachably connected to the water outlet 44 through a water pipe. A roller 67 is rotatably connected to the bottom of the slide bar 61, and a circle of convex rings is fixedly connected to the roller 67. A track groove matching the cam on the roller 67 is provided inside the upper surface of the track plate 55. 56, the liquid output pipe is connected to the water inlet pipe 41, and the liquid is transported into the water storage tank 43 through the water inlet pipe 41 and the water delivery pipe 42. Under the action of the booster pump 45, since the water outlet 44 is connected to the water inlet 63 through a pipeline, the liquid sprayed from the water outlet 44 obtains a greater flow rate, thereby improving the filling efficiency. At the same time, when the turntable 51 rotates, the slide bar 61 inside the limit tube 53 will move up and down under the action of the roller 67 and the track groove 56. Since a protrusion matching the groove 62 is fixedly connected to the inner wall of the limit tube 53, the slide bar 6 1 will not escape from the limiting tube 53, and under the action of the track plate 55, the slide bar 61 will move upward when approaching the rotating limiting plate 25, and will move downward when away from the rotating limiting plate 25, so that the filling port 65 on the slide bar 61 can be inserted into the filling bottle, so as to fill the filling bottle. At the same time, the filling head 64 is also detachably connected with a protective sleeve plug 66 to prevent dust from entering during the filling process, so that the equipment can also fill large bottles of drinking water, thereby improving the applicability of the equipment and achieving the technical goal of one machine with multiple specifications.

[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0030] Working principle: When working, firstly, according to the size of the filling bottle, the controller 3 is used to adjust the device so that the filling bottle is just filled after one rotation on the turntable 51, and the servo motor on the conveying mechanism 2 and the rotating motor on the device base 1 are started by the controller 3. When the filling bottle is placed on the conveyor belt 22 on the device bracket 21, the servo motor is used to enable the conveyor belt 22 to transport the filling bottle forward, and because the large gear 54 and the small gear 26 are meshed with each other, the rotating limit plate 25 follows the small gear 26 to rotate, so that the filling bottle passes through the limit plate 23, Under the action of the blocking plate 24 and the rotating limit plate 25, the bottle moves from the conveyor belt 22 to the turntable 51, and the turntable 51 is fixedly connected with a limit plate 52 for clamping the filling bottle. After rotating one circle on the turntable 51, the filling bottle is filled by the filling mechanism 6, and the filling bottle is conveyed to the other end of the conveyor belt 22, thereby completing the filling and conveying of the filling bottle. Through the above-mentioned rotary filling, the filling efficiency is high and it is suitable for high-speed and large-scale production, so that the filling bottle will not stay on the conveyor belt during filling, thereby ensuring the continuous production of the equipment, and at the same time During filling, the liquid output pipe is connected to the water inlet pipe 41, and the liquid is transported into the water storage tank 43 through the water inlet pipe 41 and the water delivery pipe 42. Under the action of the booster pump 45, since the water outlet 44 is connected to the water inlet 63 through a pipeline, the liquid sprayed from the water outlet 44 obtains a greater flow rate, thereby improving the filling efficiency. At the same time, when the turntable 51 rotates, the slide bar 61 inside the limit tube 53 will move up and down under the action of the roller 67 and the track groove 56. Since a protrusion matching the groove 62 is fixedly connected to the inner wall of the limit tube 53, the slide bar 61 will not escape from the limiting tube 53, and under the action of the track plate 55, the slide bar 61 will move upward when approaching the rotating limiting plate 25, and will move downward when away from the rotating limiting plate 25, so that the filling port 65 on the slide bar 61 can be inserted into the filling bottle, so as to fill the filling bottle. At the same time, the filling head 64 is also detachably connected to a protective sleeve plug 66 to prevent dust from entering during the filling process, so that the equipment can also fill large bottles of drinking water, thereby improving the applicability of the equipment and achieving the technical goal of one machine with multiple specifications.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient and overflow-proof bottled water barrel filling device, comprising a device base (1), characterized in that: The equipment base (1) is provided with a transmission mechanism (2) and a driving mechanism (5), the driving mechanism (5) comprising a rotating disk (51), a limiting tube (53) being fixedly connected to the rotating disk (51), and a filling mechanism (6) being movably connected inside the limiting tube (53), a large gear (54) being fixedly connected to the bottom of the rotating disk (51), a small gear (26) being meshedly connected to the large gear (54), the small gear (26) being movably connected to the equipment base (1) via a rotating shaft, and a rotating limiting disk (26) being fixedly connected above the small gear (26). 5), the rotating limit plate (25) is arranged between the limit plate (23) and the blocking plate (24), the bottom of the limit plate (23) is provided with a device bracket (21), the inside of the device bracket (21) is fixedly connected with a servo motor, and the device bracket (21) is movably connected with a conveyor belt (22) through the servo motor, a track plate (55) is arranged below the turntable (51), and the track plate (55) is fixedly connected to the device base (1), and the device base (1) is fixedly connected with a controller (3) for controlling the rotation of the servo motor and the large gear (54).

2. The highly efficient and overflow-proof bottled water barrel filling equipment according to claim 1 is characterized in that: The rotating disk (51) is fixedly connected with a limiting disk (52) for transmitting the filling bottles, and the limiting disk (52) matches the rotating limiting disk (25).

3. The highly efficient and overflow-proof bottled water barrel filling equipment according to claim 1 is characterized in that: The driving mechanism (5) is fixedly connected to a transmission mechanism (4), the transmission mechanism (4) comprising a water inlet pipe (41), the water inlet pipe (41) is fixedly connected to the equipment base (1), and the other end of the water inlet pipe (41) is fixedly connected to a water delivery pipe (42), the bottom of the water delivery pipe (42) is fixedly connected to a water storage tank (43), the water storage tank (43) is fixedly connected to the driving mechanism (5) via a support rod (46), and the bottom of the water storage tank (43) is fixedly connected to a booster pump (45) for boosting pressure.

4. The highly efficient and overflow-proof bottled water barrel filling equipment according to claim 1 is characterized in that: The filling mechanism (6) comprises a sliding rod (61), a straight rod on the sliding rod (61) is fixedly connected to a filling head (64), a filling port (65) is provided at the bottom end of the filling head (64), and a protective sleeve plug (66) for dust prevention is detachably connected to the filling port (65).

5. The highly efficient anti-overflow bottled water barrel filling equipment according to claim 4 is characterized by: The slide bar (61) is provided with a groove (62), and a protrusion matching the groove (62) is fixedly connected to the inner wall of the limiting tube (53). A water inlet (63) is provided on the side of the filling head (64), and the water inlet (63) is detachably connected to the water outlet (44) through a water pipe.

6. The highly efficient and overflow-proof bottled water barrel filling equipment according to claim 4 is characterized by: The bottom of the slide bar (61) is rotatably connected to a roller (67), and a convex ring is fixedly connected to the roller (67). The upper surface of the track plate (55) is provided with a track groove (56) matching the cam on the roller (67).

Images