Novel environment-friendly energy-saving rapid fermentation tank

Abstract

The utility model discloses a novel environment-friendly and energy-saving fermentation tank for rapid fermentation, and relates to the technical field of fermentation tanks. The surface of the tank body is fixedly connected with a supporting assembly, the top of the inner wall of the tank body is fixedly provided with a stirring assembly, the top of the tank body is fixedly provided with a driving assembly, the driving assembly is fixedly connected with the stirring assembly, the surface of the tank body is fixedly provided with a temperature control assembly and an exhaust assembly, and the top of the tank body is fixedly provided with a feeding assembly; a discharging assembly is fixedly installed at the bottom of the tank body. The stirring assembly can be driven to rotate through work of the driving assembly, so that materials in the tank body can be stirred and mixed uniformly, the materials can be fermented more thoroughly, and the tank body can be heated through work of the temperature control assembly, so that material fermentation can be accelerated, and the work efficiency is greatly improved; and the exhaust assembly works to exhaust gas in the tank body when the air pressure in the tank body is relatively high, so that the influence of relatively high air pressure on fermentation is avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of fermentation tanks, and in particular relates to a novel fermentation tank with environmental protection, energy saving and rapid fermentation. Background Art

[0002] Fermentation tank refers to the device used for microbial fermentation in industry. Its main body is generally a main cylinder made of stainless steel plate with a volume of 1m 3 To hundreds of meters 3 Fermentation tanks are widely used in beverage, chemical, food, dairy, condiments, brewing, pharmaceutical and other industries.

[0003] At present, when fermenting raw materials, most of the fermentation tanks used cannot heat the tank body according to the fermentation needs, which causes the raw materials to ferment slowly and affects the fermentation efficiency. In addition, the raw materials cannot be stirred during the fermentation process, and some raw materials are not completely fermented, which reduces the utilization rate of the raw materials and is very inconvenient to use.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a new type of fermentation tank with environmental protection, energy saving and rapid fermentation to overcome the above technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a new type of fermentation tank with environmental protection, energy saving and rapid fermentation, comprising a tank body, a support assembly fixedly connected to the surface of the tank body, a stirring assembly fixedly installed on the top of the inner wall of the tank body, a drive assembly fixedly installed on the top of the tank body, the drive assembly is fixedly connected to the stirring assembly, a temperature control assembly and an exhaust assembly fixedly installed on the surface of the tank body, a feeding assembly fixedly installed on the top of the tank body, and a discharging assembly fixedly installed on the bottom of the tank body.

[0008] Furthermore, the support assembly includes a plurality of support rods, the support rods are fixedly mounted on the surface of the tank body, the support rods are fixedly mounted via a plurality of connecting rods, and the bottom ends of the support rods are fixedly connected to support seats.

[0009] Furthermore, the stirring assembly includes a bearing, which is fixedly connected to the top of the tank body. A rotating rod is rotatably connected inside the bearing, and a plurality of stirring rods are fixedly connected to the surface of the rotating rod. One end of each of the stirring rods is fixedly connected to an arc plate.

[0010] Furthermore, the driving assembly includes a driving motor, which is fixedly installed on the top of the tank body. A driving gear is fixedly connected to the output shaft of the driving motor, and a driven gear is fixedly connected to the top of the rotating rod, and the driving gear and the driven gear are meshed with each other.

[0011] Furthermore, the temperature control assembly includes several temperature control boxes, which are fixedly installed on the surface of the tank body. The several temperature control boxes are connected by several conveying pipes. The top of one temperature control box is fixedly connected to an air inlet, and one side of one temperature control box is fixedly connected to an air outlet.

[0012] Furthermore, the exhaust assembly comprises an exhaust pipe, a pressure gauge is fixedly mounted on the surface of the exhaust pipe, and an exhaust valve is fixedly mounted at one end of the exhaust pipe.

[0013] Furthermore, the feed assembly comprises a feed port, a sealing cover is rotatably mounted on the surface of the feed port via a connecting shaft, and a plurality of nuts are threadedly connected to the surface of the sealing cover.

[0014] Furthermore, the discharge assembly comprises a discharge pipe, a control valve is fixedly mounted on the surface of the discharge pipe, and a wheel disc is fixedly mounted on one end of the control valve.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model can drive the stirring component to rotate through the operation of the driving component, so that the material in the tank body can be stirred to make it evenly mixed, and then the material can be fermented more thoroughly. The tank body can be heated by the operation of the temperature control component, so as to accelerate the fermentation of the material and greatly improve the work efficiency. When the air pressure in the tank body is high, the exhaust component can be used to discharge the gas in the tank body to avoid the influence of the high air pressure on the fermentation.

[0017] 2. The utility model uses a support rod to support the tank body. The support seat fixedly connected to the bottom end of the support rod is used to increase the contact area between the support rod and the ground and play an anti-slip role. In addition, a number of connecting rods are fixedly installed on the support rod to better fix the support rod and make its support more stable. The fermented material in the tank body can be discharged through the discharge pipe, the control valve can control the discharge of the material from the discharge pipe, and the wheel can control the opening and closing of the control valve, so as to facilitate the use of the staff.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0022] Figure 3 This is a schematic diagram of the stirring assembly of the utility model;

[0023] Figure 4 It is a schematic diagram of the drive assembly of the utility model;

[0024] Figure 5 This is a schematic diagram of the temperature control component of the utility model;

[0025] Figure 6 It is a schematic diagram of the exhaust assembly of the utility model;

[0026] Figure 7 It is a schematic diagram of the feeding assembly of the utility model;

[0027] Figure 8 It is a schematic diagram of the discharging component of the utility model.

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 1. Tank body; 2. Support assembly; 201. Support rod; 202. Connecting rod; 203. Support seat; 3. Stirring assembly; 301. Bearing; 302. Rotating rod; 303. Stirring rod; 304. Arc plate; 4. Driving assembly; 401. Driving motor; 402. Driving gear; 403. Driven gear; 5. Temperature control assembly; 501. Temperature control box; 502. Delivery pipe; 503. Air inlet; 504. Air outlet; 6. Exhaust assembly; 601. Exhaust pipe; 602. Pressure gauge; 603. Exhaust valve; 7. Feed assembly; 701. Feed inlet; 702. Connecting shaft; 703. Sealing cover; 704. Nut; 8. Discharge assembly; 801. Discharge pipe; 802. Control valve; 803. Wheel. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] See also Figure 1-Figure 8 As shown, the utility model is a new type of fermentation tank with environmental protection, energy saving and rapid fermentation, including a tank body 1, a support component 2 is fixedly connected to the surface of the tank body 1, a stirring component 3 is fixedly installed on the top of the inner wall of the tank body 1, a driving component 4 is fixedly installed on the top of the tank body 1, and the driving component 4 is fixedly connected to the stirring component 3, a temperature control component 5 and an exhaust component 6 are fixedly installed on the surface of the tank body 1, a feeding component 7 is fixedly installed on the top of the tank body 1, and a discharging component 8 is fixedly installed on the bottom of the tank body 1.

[0033] When the material needs to be fermented, the material needs to be added to the tank body 1 through the feeding component 7. First, the driving component 4 is controlled to drive the stirring component 3 to rotate to stir the material added to the tank body 1. Then, the tank body 1 is heated through the temperature control component 5 according to the fermentation needs of the material. When the pressure value in the tank body 1 is too large, the exhaust can be carried out through the exhaust component 6. When the fermentation is completed, the material is discharged from the tank body 1 through the discharging component 8.

[0034] The driving component 4 can drive the stirring component 3 to rotate, so that the material in the tank body 1 can be stirred to make it evenly mixed, which can make the material ferment more thoroughly. The temperature control component 5 can heat the tank body 1, thereby accelerating the fermentation of the material and greatly improving the work efficiency. The exhaust component 6 can exhaust the gas in the tank body 1 when the air pressure in the tank body 1 is high, so as to avoid the influence of the high air pressure on the fermentation.

[0035] In one embodiment, for the above-mentioned support assembly 2, the support assembly 2 includes a plurality of support rods 201, the support rods 201 are fixedly installed on the surface of the tank body 1, and the plurality of support rods 201 are fixedly installed through a plurality of connecting rods 202, and the bottom ends of the support rods 201 are fixedly connected to support seats 203.

[0036] The support rod 201 is used to support the tank body 1. The support seat 203 fixedly connected to the bottom end of the support rod 201 is used to increase the contact area between the support rod 201 and the ground and play an anti-slip role. In addition, several connecting rods 202 are fixedly installed on the support rod 201 to better fix the support rod 201 and make its support more stable.

[0037] In one embodiment, for the above-mentioned stirring component 3, the stirring component 3 includes a bearing 301, the bearing 301 is fixedly connected to the top of the tank body 1, a rotating rod 302 is rotatably connected inside the bearing 301, a plurality of stirring rods 303 are fixedly connected to the surface of the rotating rod 302, and one end of each of the stirring rods 303 is fixedly connected to an arc plate 304.

[0038] The bearing 301 is used to cooperate with the rotation of the rotating rod 302, so that the rotating rod 302 can rotate with the driving component 4, thereby driving the stirring rod 303 to rotate, and then stirring the material to make it ferment evenly. In addition, several arc plates 304 connected to one end of the stirring rod 303 can increase the stirring area and make the stirring more sufficient.

[0039] In one embodiment, for the above-mentioned driving component 4, the driving component 4 includes a driving motor 401, the driving motor 401 is fixedly installed on the top of the tank body 1, a driving gear 402 is fixedly connected to the output shaft of the driving motor 401, a driven gear 403 is fixedly connected to the top of the rotating rod 302, and the driving gear 402 and the driven gear 403 are meshed with each other.

[0040] The driving motor 401 is used to drive the driving gear 402 to rotate. With the mutual meshing of the driving gear 402 and the driven gear 403, the driven gear 403 is driven to rotate, and then the rotating rod 302 is driven to rotate, so that the stirring rod 303 can stir the material to make the material ferment evenly.

[0041] In one embodiment, for the above-mentioned temperature control component 5, the temperature control component 5 includes a plurality of temperature control boxes 501, the temperature control boxes 501 are fixedly installed on the surface of the tank body 1, and the plurality of temperature control boxes 501 are connected through a plurality of delivery pipes 502. An air inlet 503 is fixedly connected to the top of one of the temperature control boxes 501, and an air outlet 504 is fixedly connected to one side of one of the temperature control boxes 501.

[0042] When the tank body 1 needs to be heated, the steam is transported into the temperature control box 501 through the air inlet 503, and then transported to the other temperature control boxes 501 through the delivery pipe 502, so as to heat the tank body 1, thereby accelerating the fermentation speed of the material and improving work efficiency.

[0043] In one embodiment, for the exhaust component 6 , the exhaust component 6 includes an exhaust pipe 601 , a pressure gauge 602 is fixedly installed on the surface of the exhaust pipe 601 , and an exhaust valve 603 is fixedly installed at one end of the exhaust pipe 601 .

[0044] The exhaust pipe 601 is used to connect the pressure gauge 602 and the exhaust valve 603. The pressure gauge 602 is used to detect the air pressure in the tank body 1. The exhaust valve 603 is used to discharge the gas in the tank body 1, which can avoid the phenomenon of incomplete fermentation of the material due to excessive air pressure.

[0045] In one embodiment, for the above-mentioned feed component 7, the feed component 7 includes a feed port 701, a sealing cover 703 is rotatably installed on the surface of the feed port 701 through a connecting shaft 702, and a plurality of nuts 704 are threadedly connected to the surface of the sealing cover 703.

[0046] The material can be poured into the tank body 1 through the feed port 701, the connecting shaft 702 is used to rotatably connect the sealing cover 703 to the feed port 701, and a plurality of nuts 704 can fix the sealing cover 703 and the feed port 701, thereby preventing the sealing cover 703 from being bounced open due to excessive air pressure in the tank body 1.

[0047] In one embodiment, for the above-mentioned discharge assembly 8, the discharge assembly 8 includes a discharge pipe 801, a control valve 802 is fixedly installed on the surface of the discharge pipe 801, and a wheel disc 803 is fixedly installed at one end of the control valve 802.

[0048] The discharge pipe 801 can discharge the fermented materials in the tank body 1, the control valve 802 can control the discharge of the materials from the discharge pipe 801, and the wheel 803 can control the opening and closing of the control valve 802, so as to facilitate the use of the staff.

[0049] To sum up, with the help of the above-mentioned technical scheme of the utility model, when the material needs to be fermented, the material needs to be added to the tank body 1 through the feeding component 7, firstly, the driving component 4 is controlled to drive the stirring component 3 to rotate, and the material added to the tank body 1 is stirred, and then the tank body 1 is heated through the temperature control component 5 according to the fermentation needs of the material. When the pressure value in the tank body 1 is too large, the exhaust can be performed through the exhaust component 6. When the fermentation is completed, the material is discharged from the tank body 1 through the discharging component 8.

[0050] Through the above technical scheme, 1. The driving motor 401 is used to drive the driving gear 402 to rotate, and the mutual meshing action of the driving gear 402 and the driven gear 403 is used to drive the driven gear 403 to rotate, and then the rotating rod 302 is driven to rotate, so that the stirring rod 303 can stir the material to make the material ferment evenly, and the bearing 301 is used to cooperate with the rotation of the rotating rod 302, so that the rotating rod 302 can rotate with the driving component 4. In addition, several arc plates 304 connected to one end of the stirring rod 303 can increase the stirring area and make the stirring more sufficient. When it is necessary to heat the tank body 1, the steam is transported to the temperature control box 501 through the air inlet 503, and then transported to the remaining temperature control boxes 501 through the delivery pipe 502, so as to heat the tank body 1, thereby accelerating the fermentation speed of the material and improving work efficiency.

[0051] 2. The exhaust pipe 601 is used to connect the pressure gauge 602 and the exhaust valve 603. The pressure gauge 602 is used to detect the air pressure in the tank body 1. The exhaust valve 603 is used to discharge the gas in the tank body 1, which can avoid the phenomenon of incomplete fermentation of the material due to excessive air pressure. The support rod 201 is used to support the tank body 1. The support seat 203 fixedly connected to the bottom end of the support rod 201 is used to increase the contact area between the support rod 201 and the ground and play an anti-slip role. In addition, several connecting rods 202 are fixedly installed on the support rod 201 to better fix the support rod 201 , making its support more stable, the material can be poured into the tank body 1 through the feed port 701, the connecting shaft 702 is used to rotatably connect the sealing cover 703 with the feed port 701, and a plurality of nuts 704 can fix the sealing cover 703 and the feed port 701, thereby avoiding the phenomenon that the sealing cover 703 is bounced open due to excessive air pressure in the tank body 1, the discharge pipe 801 can discharge the fermented material in the tank body 1, the control valve 802 can control the discharge of the material from the discharge pipe 801, and the wheel 803 can control the opening and closing of the control valve 802, so as to facilitate the use of the staff.

[0052] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0053] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A novel fermentation tank for environmental protection, energy saving and rapid fermentation, comprising a tank body (1), characterized in that: The surface of the tank body (1) is fixedly connected with a support assembly (2), the top of the inner wall of the tank body (1) is fixedly mounted with a stirring assembly (3), the top of the tank body (1) is fixedly mounted with a drive assembly (4), the drive assembly (4) is fixedly connected to the stirring assembly (3), the surface of the tank body (1) is fixedly mounted with a temperature control assembly (5) and an exhaust assembly (6), the top of the tank body (1) is fixedly mounted with a feed assembly (7), and the bottom of the tank body (1) is fixedly mounted with a discharge assembly (8); The support assembly (2) comprises a plurality of support rods (201), wherein the support rods (201) are fixedly mounted on the surface of the tank body (1), the plurality of support rods (201) are fixedly mounted via a plurality of connecting rods (202), and the bottom ends of the support rods (201) are fixedly connected to support seats (203); The stirring assembly (3) comprises a bearing (301), wherein the bearing (301) is fixedly connected to the top of the tank body (1), a rotating rod (302) is rotatably connected inside the bearing (301), a plurality of stirring rods (303) are fixedly connected to the surface of the rotating rod (302), and one end of each of the plurality of stirring rods (303) is fixedly connected to an arc plate (304).

2. The novel fermentation tank for environmental protection, energy saving and rapid fermentation according to claim 1 is characterized in that: The driving assembly (4) comprises a driving motor (401), the driving motor (401) being fixedly mounted on the top of the tank body (1), a driving gear (402) being fixedly connected to the output shaft of the driving motor (401), a driven gear (403) being fixedly connected to the top of the rotating rod (302), and the driving gear (402) and the driven gear (403) being meshed with each other.

3. The novel fermentation tank for environmental protection, energy saving and rapid fermentation according to claim 2 is characterized in that: The temperature control assembly (5) comprises a plurality of temperature control boxes (501), the temperature control boxes (501) being fixedly mounted on the surface of the tank body (1), the plurality of temperature control boxes (501) being connected to each other via a plurality of delivery pipes (502), the top of one of the temperature control boxes (501) being fixedly connected to an air inlet (503), and one side of one of the temperature control boxes (501) being fixedly connected to an air outlet (504).

4. The novel fermentation tank for environmental protection, energy saving and rapid fermentation according to claim 3 is characterized in that: The exhaust assembly (6) comprises an exhaust pipe (601), a pressure gauge (602) is fixedly mounted on the surface of the exhaust pipe (601), and an exhaust valve (603) is fixedly mounted on one end of the exhaust pipe (601).

5. The novel fermentation tank for environmental protection, energy saving and rapid fermentation according to claim 4 is characterized in that: The feed assembly (7) comprises a feed port (701), a sealing cover (703) being rotatably mounted on the surface of the feed port (701) via a connecting shaft (702), and a plurality of nuts (704) being threadedly connected on the surface of the sealing cover (703).

6. The novel fermentation tank for environmental protection, energy saving and rapid fermentation according to claim 5 is characterized in that: The discharge assembly (8) comprises a discharge pipe (801), a control valve (802) is fixedly mounted on the surface of the discharge pipe (801), and a wheel disc (803) is fixedly mounted on one end of the control valve (802).

Images