Filtering device for preparing probiotics

By designing a device that automatically replaces the filter membrane, the inefficiency problem caused by the saturation of the filter membrane in the prior art is solved, and the continuous filtration and efficient processing of probiotic solutions are achieved, and the processing rate and device usage effect of the enterprise are improved.

CN222331914UActive Publication Date: 2025-01-10SHANDONG SUNSHINE GABRIEL BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323226520.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-29
Publication Date
2025-01-10
Estimated Expiration
2033-11-29

AI Technical Summary

Technical Problem

The existing probiotic filtration device needs to be suspended for replacement when the filter membrane reaches saturation, resulting in slower filtration efficiency of probiotics, affecting the company's subsequent processing rate and device use effect.

Method used

A device including a filter body, a first filter membrane, a second filter membrane, a pressurization mechanism, a partition, a motor, a gear, a rack and a mounting plate are designed, and the mounting plate is driven by a motor to mesh the gear and rack to make the mounting plate mesh. Drive the filter membrane and shading components to move up and down, realize continuous filtration without stopping, and automatically replace the diaphragm when the filter membrane is saturated.

Benefits of technology

The continuous filtration of probiotic solutions is achieved, the filtration efficiency and the rate of probiotic processing by enterprises are improved, and the effectiveness of the device is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filter devices, in particular to a filter device for preparing probiotics, which realizes continuous filtration of probiotic solution under the condition of no shutdown, can replace a first filter membrane or a second filter membrane, ensures the filter efficiency of the probiotic solution, and improves the filter efficiency of the probiotic solution. The subsequent probiotic processing rate of an enterprise is increased, and the using effect of the device is improved; comprising a filtering main body, a first filtering membrane, a pressurizing mechanism, a partition plate, two groups of first motors, two groups of gears, two groups of racks, two groups of mounting plates, a second filtering membrane and a shielding assembly, a cavity is formed in the filtering main body, a box door is arranged at the upper part of the front end of the filtering main body, and a liquid injection pipe is arranged on the left side of the rear end of the filtering main body; the pressurizing mechanism is mounted on the left side of the filter body, the partition is fixed in the middle of a cavity of the filter body, and multiple grooves are formed in the bottom end of the partition.
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Description

Technical Field

[0001] This utility model relates to the technical field of filtration devices, and in particular to a filtration device for preparing probiotics. Background Technology

[0002] Probiotics are microorganisms that improve the balance of microorganisms and enzymes in the body, stimulate specific or non-specific immune mechanisms, and have medical and health benefits on humans and animals. Currently, the preparation of probiotics requires the use of filtration devices to filter the probiotic solution. Existing probiotic filtration devices include a filter body with a filter membrane installed inside. During use, an external booster pump pressurizes the probiotic solution, which is then filtered through the filter membrane. However, it has been found that when the filter membrane reaches saturation, the equipment needs to be stopped to replace it, which takes a long time and results in slow probiotic filtration efficiency. This affects the subsequent processing rate of probiotics and leads to poor device performance. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a probiotic preparation filtration device that enables continuous filtration of probiotic solutions without stopping the machine, and allows for the replacement of the first or second filter membrane, ensuring the filtration efficiency of the probiotic solution, improving the rate of subsequent probiotic processing by enterprises, and enhancing its effectiveness.

[0004] This utility model discloses a filtration device for preparing probiotics, comprising a filter body and a first filter membrane. The filter body has a chamber inside, a door at the upper front end, an injection pipe on the left side of the rear end, and a drain pipe at the middle of the bottom end. The first filter membrane is located within the chamber of the filter body. The device also includes a pressurizing mechanism, a partition, two sets of first motors, two sets of gears, two sets of racks, two sets of mounting plates, a second filter membrane, and a shielding assembly. The pressurizing mechanism is installed on the left side of the filter body. The partition is fixed in the middle of the chamber of the filter body, and its bottom end has multiple grooves. The two sets of first motors are respectively fixed on the left and right sides above the rear end of the filter body. The output ends of the first motors... The filter body is connected to a gear, which meshes with a rack for transmission. The rack is fixed to the upper half of the outer end of the mounting plate. The mounting plate is slidably connected to a partition. A fixing groove is provided at the bottom left end of the mounting plate, and an opening is provided at the bottom right end. The fixing groove and the opening of the mounting plate are connected. The first filter membrane is fixed in the fixing groove of the left mounting plate, and the second filter membrane is fixed in the fixing groove of the right mounting plate. A liquid outlet pipe is provided at the bottom right end of the filter body. The shielding assembly is located between the two sets of mounting plates and is connected to the left mounting plate. The probiotic solution is injected into the filter body, and the probiotic solution is pushed to the right by the pressurizing mechanism. At this time, the probiotic solution is filtered through the first filter membrane. The filter is filtered, and the filtered solution is discharged through the drain pipe at the bottom of the filter body. When the first filter membrane reaches saturation after a period of use, the first motor on the left is activated, causing the first motor to drive the gear to rotate. The gear meshes with the rack, causing the mounting plate on the left to move the first filter membrane and the shielding assembly upwards, moving the first filter membrane above the partition. At this point, the probiotic solution can continue to be filtered through the second filter membrane, and the filtered solution is discharged through the outlet pipe at the right end of the filter body. The first filter membrane can be replaced at this time. When the second filter membrane reaches saturation after a period of use, the mounting plate on the left is moved downwards, allowing... The first filter membrane is repositioned below the partition, causing the shielding assembly to move downwards and contact the bottom of the filter chamber. At this point, the first motor on the right drives the gear to rotate, and the gear meshes with the rack, causing the mounting plate on the right to move the second filter membrane upwards. This allows the probiotic solution to be filtered again through the first filter membrane, and the second filter membrane can be replaced. This process is repeated, enabling continuous filtration of the probiotic solution without stopping the machine. It also allows for the replacement of either the first or second filter membrane, ensuring the efficiency of probiotic solution filtration, increasing the rate of subsequent probiotic processing for the company, and improving the overall effectiveness of the device.

[0005] Preferably, the shielding assembly includes two sets of connecting blocks, a baffle, a first limiting block, a second limiting block, and multiple sets of third limiting blocks. The two sets of connecting blocks are fixed to the upper right half of the left mounting plate, the baffle is fixed to the right end of the connecting blocks, and the baffle is slidably connected to the partition. The baffle is located between the two sets of mounting plates, and the first limiting block is fixed to the top of the left mounting plate and the baffle, the second limiting block is fixed to the top of the right mounting plate, and the multiple sets of third limiting blocks are respectively fixed to the bottom of the two sets of mounting plates and the baffle. When the left mounting plate moves up and down, the connecting blocks... The baffle moves up and down, causing it to move synchronously with the mounting plate on the left. The baffle blocks the filtered probiotic solution, allowing it to drain from the drain pipe at the bottom of the filter body. A first and second limiting block, along with a third limiting block, also limit the mounting plate. When the mounting plate moves upward, the third limiting block enters the groove at the bottom of the partition, making its bottom flush with the bottom of the partition, thus improving the stability of the device.

[0006] Preferably, the pressurizing mechanism includes a second motor, two sets of sprockets, a chain, a screw sleeve, a screw, and a pressure plate. The second motor is fixed to the upper left end of the filter body chamber. The output end of the second motor is connected to one set of sprockets, and the other set of sprockets is fixed to the screw sleeve. The two sets of sprockets are connected by chain drive. The screw sleeve is rotatably connected to the bottom left end of the filter body. The screw is screwed to the screw sleeve. The right end of the screw is connected to the pressure plate. The pressure plate is in sliding contact with the inner wall of the filter body chamber and the bottom end of the partition.

[0007] Preferably, the device also includes multiple sets of sealing strips, all of which are fixed to the top of the partition and located at the connection points between the two sets of mounting plates and partitions, as well as between the baffles and partitions. By setting the sealing strips, leakage of probiotic solution from the connection points between the mounting plates and partitions, as well as between the baffles and partitions, is prevented, thereby improving the sealing performance of the device.

[0008] Preferably, it also includes a fourth limiting block, which is fixed to the left end of the screw; by setting the fourth limiting block, the screw is limited to prevent it from disengaging from the screw sleeve, thereby improving the stability of the device.

[0009] Preferably, it also includes a right-angle fixing block, which is fixed to the bottom left end of the filter body chamber and is rotatably connected to the screw sleeve; by setting the right-angle fixing block, the stability of the screw sleeve during rotation is ensured and the structural strength of the device is improved.

[0010] Preferably, an observation window is provided at the front end of the filter body; by providing an observation window, it is convenient to observe the filtration status of the probiotic solution inside the filter body, thereby improving the ease of use of the device.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: The probiotic solution is injected into the filter body, and a pressurizing mechanism pushes the probiotic solution to the right. At this time, the probiotic solution is filtered through the first filter membrane, and the filtered solution is discharged through the drain pipe at the bottom of the filter body. When the first filter membrane reaches saturation after a period of use, the first motor on the left side is activated, causing the motor to drive the gear to rotate. The gear meshes with the rack, causing the mounting plate on the left side to move the first filter membrane and the shielding assembly upwards, moving the first filter membrane above the partition. At this point, the probiotic solution can continue to be filtered through the second filter membrane, and the filtered solution is discharged from the outlet pipe at the right end of the filter body. Simultaneously, the first filter membrane can be replaced. When the second filter membrane reaches saturation after a period of use, the mounting plate on the left is moved downwards, causing the first filter membrane to reposition below the partition. This also causes the shielding assembly to move downwards and contact the bottom of the filter chamber. At this point, the first motor on the right drives the gear to rotate. The gear meshes with the rack, causing the mounting plate on the right to move the second filter membrane upwards, allowing the probiotic solution to be filtered again through the first filter membrane. The second filter membrane is then replaced. This process is repeated, enabling continuous filtration of the probiotic solution without stopping the machine. It also allows for the replacement of either the first or second filter membrane, ensuring efficient filtration of the probiotic solution, increasing the rate of subsequent probiotic processing, and improving the overall effectiveness of the device. Attached Figure Description

[0012] Figure 1 This is a front view and a partial cross-sectional view of the present invention;

[0013] Figure 2 This is a partial isometric structural schematic diagram of this utility model;

[0014] Figure 3 This is a utility model Figure 1 Enlarged structural diagram at point A;

[0015] Figure 4 This is a utility model Figure 1 Enlarged structural diagram at point B;

[0016] Figure 5 This is a utility model Figure 1 Enlarged structural diagram at point C;

[0017] The following components are labeled in the attached diagram: 1. Filter body; 2. First filter membrane; 3. Separator; 4. First motor; 5. Gear; 6. Rack; 7. Mounting plate; 8. Second filter membrane; 9. Connecting block; 10. Baffle; 11. First limiting block; 12. Second limiting block; 13. Third limiting block; 14. Second motor; 15. Sprocket; 16. Chain; 17. Screw sleeve; 18. Screw; 19. Pressure plate; 20. Sealing strip; 21. Fourth limiting block; 22. Right-angle fixing block. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0019] Example

[0020] like Figures 1 to 5As shown, the filter body 1 has a chamber inside, a door at the upper front end, an injection pipe at the left rear end, and a drain pipe at the middle bottom end. The first filter membrane 2 is located inside the chamber of the filter body 1. The second motor 14 is fixed to the upper left end of the chamber of the filter body 1. The output end of the second motor 14 is connected to a set of sprockets 15. Another set of sprockets 15 is fixed to a screw sleeve 17, and the two sets of sprockets 15 are connected by a chain 16. The screw sleeve 17 is rotatably connected to the bottom left end of the filter body 1. The screw 18 is screwed to the screw sleeve 17. The right end of the screw 18 is connected to a pressure plate 19. The pressure plate 19 slides in contact with the inner wall of the chamber of the filter body 1 and the bottom end of the partition plate 3. The partition plate 3 is fixed in the middle of the chamber of the filter body 1, and the bottom end of the partition plate 3 has multiple grooves. Two sets of first motors 4 are fixed to the left and right sides above the rear end of the filter body 1, respectively. The output end of the first motor 4 is connected to a gear 5. Then, gear 5 meshes with rack 6 for transmission, and rack 6 is fixed on the upper half of the outer end of mounting plate 7. Mounting plate 7 is slidably connected with partition 3. A fixing groove is provided at the bottom left end of mounting plate 7, and an opening is provided at the bottom right end of mounting plate 7. The fixing groove and the opening of mounting plate 7 are connected. The first filter membrane 2 is fixed in the fixing groove of the left mounting plate 7, and the second filter membrane 8 is fixed in the fixing groove of the right mounting plate 7. A liquid outlet pipe is provided at the bottom right end of filter body 1. Two sets of connecting blocks 9 are fixed on the upper half of the right end of the left mounting plate 7. Baffle 10 is fixed on the right end of connecting block 9 and is slidably connected with partition 3. Baffle 10 is located between two sets of mounting plates 7. The first limiting block 11 is fixed at the top of the left mounting plate 7 and baffle 10. The second limiting block 12 is fixed at the top of the right mounting plate 7. Multiple sets of third limiting blocks 13 are fixed at the bottom of the two sets of mounting plates 7 and baffle 10 respectively.The probiotic solution is injected into the filter body 1, and the second motor 14 drives the sprocket 15 to rotate. The two sets of sprockets 15 are connected by a chain 16, which causes the screw sleeve 17 to rotate. This causes the screw 18 to drive the pressure plate 19 to move to the right, pressurizing the probiotic solution through the pressure plate 19. At this time, the probiotic solution is filtered through the first filter membrane 2, and the filtered solution is discharged through the drain pipe at the bottom of the filter body 1. When the first filter membrane 2 reaches saturation after a period of use, the first motor 4 on the left is started, causing the first motor 4 to drive the gear 5 to rotate. The gear 5 meshes with the rack 6, causing the mounting plate 7 on the left to move the first filter membrane 2 and the baffle 10 upward, so that the first filter membrane 2 moves above the partition 3. At the same time, the third limiting block 13 enters the groove at the bottom of the partition 3, and the bottom of the third limiting block 13 is flush with the bottom of the partition 3. At this time, the probiotic solution can continue to be filtered through the second filter membrane 8. The filtered solution is discharged from the outlet pipe at the right end of the filter body 1. Simultaneously, the first filter membrane 2 can be replaced. When the second filter membrane 8 reaches saturation after a period of use, the mounting plate 7 and baffle 10 on the left side are moved downwards, causing the first filter membrane 2 to reposition below the partition 3. The probiotic solution is then filtered again through the first filter membrane 2, and the baffle 10 blocks the filtered probiotic solution, facilitating its discharge from the outlet pipe at the bottom of the filter body 1. At this time, the first motor 4 on the right side drives the gear 5 to rotate. The gear 5 meshes with the rack 6, causing the mounting plate 7 on the right side to move the second filter membrane 8 upwards, allowing for replacement. This process is repeated, enabling continuous filtration of the probiotic solution without stopping the machine. It also allows for the replacement of either the first or second filter membrane 2, ensuring efficient filtration of the probiotic solution, increasing the rate of subsequent probiotic processing, and improving the overall effectiveness of the device.

[0021] The filtration device for preparing probiotics according to this utility model has common mechanical installation, connection, or setting methods. As long as it can achieve its beneficial effects, it can be implemented. The first filter membrane 2 and the second filter membrane 8 of the filtration device for preparing probiotics according to this utility model are purchased from the market. Their installation, connection, or setting methods are common. Moreover, the specific structure, model, and coefficient indicators of all its components are its own technologies. As long as it can achieve its beneficial effects, it can be implemented. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0022] All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A filtering device for preparing probiotics, comprising a filtering body (1) and a first filtering membrane (2), wherein a chamber is arranged inside the filtering body (1), a chamber door is arranged at the upper front end, and a liquid injection pipe is arranged at the left side of the rear end of the filtering body (1), and a liquid discharge pipe is arranged at the middle of the bottom end, and the first filtering membrane (2) is located in the chamber of the filtering body (1), characterized in that: The filter element (1) further comprises a boost mechanism, a partition (3), two groups of first motors (4), two groups of gears (5), two groups of racks (6), two groups of mounting plates (7), a second filter membrane (8) and a shielding assembly. The boost mechanism is mounted on the left side of the filter body (1). The partition (3) is fixed in the middle of the chamber of the filter body (1). The bottom end of the partition (3) is provided with a plurality of groups of grooves. The two groups of first motors (4) are respectively fixed on the left and right sides above the rear end of the filter body (1). The output end of the first motor (4) is connected to the gear (5). The gear (5) is meshed and transmission-connected with the rack (6). The gear (6) is meshed and transmission-connected with the rack (6). The strip (6) is fixed to the upper half of the outer end of the mounting plate (7), the mounting plate (7) is slidably connected to the partition plate (3), a fixing groove is provided at the bottom of the left end of the mounting plate (7), an opening is provided at the bottom of the right end of the mounting plate (7), the fixing recess and the opening of the mounting plate (7) are connected, and the first filter membrane (2) is fixed in the fixing groove of the left mounting plate (7), the second filter membrane (8) is fixed in the fixing groove of the right mounting plate (7), a liquid outlet pipe is provided at the bottom of the right end of the filter body (1), and the shielding assembly is located between the two groups of mounting plates (7) and connected to the mounting plate (7) on the left.

2. A filtration device for preparing probiotics according to claim 1, characterized in that: The shielding assembly comprises two groups of connecting blocks (9), a baffle (10), a first limiting block (11), a second limiting block (12) and a plurality of groups of third limiting blocks (13); the two groups of connecting blocks (9) are fixed to the upper right end of the left mounting plate (7); the baffle (10) is fixed to the right end of the connecting block (9); the baffle (10) is slidably connected to the partition (3); the baffle (10) is located between the two groups of mounting plates (7); the first limiting block (11) is fixed to the top end of the left mounting plate (7) and the baffle (10); the second limiting block (12) is fixed to the top end of the right mounting plate (7); and the plurality of groups of third limiting blocks (13) are respectively fixed to the bottom ends of the two groups of mounting plates (7) and the baffle (10).

3. A filtration device for preparing probiotics according to claim 1, characterized in that: The boost mechanism comprises a second motor (14), two groups of sprockets (15), a chain (16), a screw sleeve (17), a screw rod (18) and a pressure plate (19). The second motor (14) is fixed to the upper left end of the chamber of the filter body (1). The output end of the second motor (14) is connected to one group of sprockets (15). The other group of sprockets (15) is fixed to the screw sleeve (17). The two groups of sprockets (15) are connected by transmission through the chain (16). The screw sleeve (17) is rotatably connected to the bottom of the left end of the filter body (1). The screw rod (18) is screwed to the screw sleeve (17). The right end of the screw rod (18) is connected to the pressure plate (19). The pressure plate (19) is in sliding contact with the inner side wall of the chamber of the filter body (1) and the bottom end of the partition (3).

4. A filtration device for preparing probiotics according to claim 1, characterized in that: It also includes a plurality of sets of sealing strips (20), which are all fixed on the top of the partition (3) and are respectively located at the connection between the two sets of mounting plates (7) and the partition (3) and the baffle (10) and the partition (3).

5. A filtration device for preparing probiotics according to claim 1, characterized in that: It also includes a fourth limit block (21), which is fixed to the left end of the screw rod (18).

6. A filtration device for preparing probiotics according to claim 1, characterized in that: It also comprises a right-angle fixing block (22), which is fixed to the bottom of the left end of the chamber of the filter body (1), and the right-angle fixing block (22) is rotatably connected to the screw sleeve (17).

7. A filtration device for preparing probiotics according to claim 1, characterized in that: An observation window is arranged at the front end of the filter body (1).