Quenching device for forge piece manufacturing
By designing a forging quenching device including motor and support components, the problems of unstable fixation of forgings and complex processes are solved, the stability and safety of forgings are improved during the quenching process are achieved, the fixing process is simplified, and the working efficiency is improved. .
Patent Information
- Application Number
- CN202323575552.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The fixing process of existing forgings is troublesome and unstable during the quenching process, and there are safety hazards.
A forging manufacturing quenching device is designed, including a base, support assembly and a motor. The rotating member drives the screw and the connecting block through the motor to move the grating plate and the lifting block downward, and the forging is stably placed in the quenching groove for steadily. Quenching treatment reduces the complexity of the fixing process.
It improves the stability and safety of forgings during the quenching process, simplifies the fixing process, improves working efficiency, and reduces working hours.
Smart Images
Figure CN222331967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of forging manufacturing, in particular to a forging manufacturing quenching device. Background Art
[0002] Forgings refer to workpieces or blanks obtained by forging and deforming metal billets. By applying pressure to the metal billet to cause it to undergo plastic deformation, its mechanical properties can be changed. Forgings can be divided into cold forging, warm forging and hot forging according to the temperature of the billet during processing.
[0003] At present, forgings need to be quenched during the production process. When quenching, the existing forgings are usually fixed on iron chains. This makes the process of fixing the forgings more complicated and time-consuming, resulting in low work efficiency. At the same time, the forgings placed on the iron chains are not stable, and there are certain safety hazards. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a forging manufacturing quenching device, which aims to improve the problem that the existing forgings are usually placed on iron chains for fixing during quenching, resulting in a more troublesome process of fixing the forgings.
[0005] The utility model is achieved in this way:
[0006] The utility model provides a forging manufacturing quenching device, which comprises a base and a supporting component.
[0007] A quenching groove is provided on the surface of the base, and a first support plate and a second support plate are installed on the surface of the base, the support assembly includes a motor and a rotating part, the motor is installed on the surface of the first support plate, and the output shaft of the motor is connected to one end of the rotating part, the rotating part is rotatably installed in the first support plate, and one end of the rotating part is connected to a screw rod, a connecting block is threadedly sleeved on the surface of the screw rod, one end of the connecting block is connected to a grille plate, and the other side of the grille plate is connected to a lifting block, and the lifting block is slidably connected to the second support plate.
[0008] In an embodiment of the utility model, a drain pipe is provided on the surface of the quenching tank, and a valve is provided on the surface of the drain pipe.
[0009] In an embodiment of the present invention, sliding grooves are provided on the surfaces of the first support plate and the second support plate, and the connecting block and the lifting block are respectively fitted with the corresponding inner walls of the sliding grooves.
[0010] In an embodiment of the utility model, a support rod is connected to the inner wall of one of the slide grooves, and the lifting block is slidably sleeved on the surface of the support rod.
[0011] In an embodiment of the present utility model, wear-resistant pads are provided on both sides of the connecting block and the lifting block, and the wear-resistant pads are in contact with the inner wall of the sliding groove.
[0012] In an embodiment of the present utility model, the output shaft of the motor is connected to a first bevel gear, and the first bevel gear is transmission-connected to the rotating member.
[0013] In an embodiment of the present utility model, a cavity is defined in the first support plate, and the first bevel gear and the rotating member are both located in the cavity.
[0014] In an embodiment of the utility model, the rotating member includes a rotating rod and a second bevel gear, the rotating rod is rotatably installed in the first support plate, and the rotating rod is respectively connected to the second bevel gear and the screw rod, and the second bevel gear is meshingly connected to the first bevel gear.
[0015] The beneficial effect of the utility model is that the utility model obtains a forging manufacturing quenching device through the above design. When in use, the forging is placed on the surface of the grid plate, and the rotating part drives the screw to rotate through the cooperation of the motor and the rotating part, thereby driving the connecting block to move downward along the surface of the first support plate, which is beneficial to the stability of the connecting block when moving, and the connecting block will drive the grid plate and the lifting block to move downward, and the cooperation of the lifting block and the second support plate will make the lifting block move downward along the surface of the second support plate, which is beneficial to improving the stability of the grid plate during movement, and the grid plate will drive the forging to enter the quenching groove on the base, which is beneficial to quenching the forging, while reducing the possibility of a more troublesome process of fixing the forging. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of a forging manufacturing quenching device provided in an embodiment of the utility model;
[0018] Figure 2 A partial cross-sectional view of the front structure of a forging manufacturing and quenching device provided in an embodiment of the utility model;
[0019] Figure 3 A schematic diagram of the structure of the connection between the connection block and the grid plate provided in the embodiment of the utility model;
[0020] Figure 4A schematic diagram of the structure of the connection between the motor and the rotating part provided in the embodiment of the utility model.
[0021] In the figure: 100-base; 110-quenching tank; 111-drain pipe; 120-first support plate; 121-cavity; 130-second support plate; 140-slide; 141-support rod; 200-support assembly; 210-motor; 211-first bevel gear; 220-rotating member; 221-rotating rod; 222-second bevel gear; 230-screw; 240-connecting block; 241-wear-resistant pad; 250-grating plate; 260-lifting block. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example
[0024] See also Figure 1-Figure 4 The utility model provides a forging manufacturing quenching device, which includes a base 100 and a support assembly 200.
[0025] Among them, the support component 200 is installed on the first support plate 120 of the base 100. Through the support component 200, the grid plate 250 and the forgings on its surface can be moved downward, and the forgings will enter the quenching tank 110 for quenching treatment, reducing the possibility of a more troublesome process of fixing the forgings.
[0026] See also Figure 1-Figure 2 A quenching tank 110 is provided on the surface of the base 100, and a first support plate 120 and a second support plate 130 are installed on the surface of the base 100. In a specific implementation, a coolant is transported into the quenching tank 110 through an external cooling tower (not shown). When the grid plate 250 drives the forging into the quenching tank 110, the forging can be quenched. The first support plate 120 and the second support plate 130 can provide certain support for the support assembly 200.
[0027] In this embodiment, a drain pipe 111 is provided on the surface of the quenching tank 110, and a valve is provided on the surface of the drain pipe 111; a slide groove 140 is provided on the surface of the first support plate 120 and the second support plate 130, and the connecting block 240 and the lifting block 260 are respectively fitted with the corresponding inner walls of the slide groove 140. In a specific implementation, the slide groove 140 is provided on the surface of the first support plate 120 and the second support plate 130. When the screw rod 230 drives the connecting block 240 to move, the connecting block 240 and the lifting block 260 can move up and down along the inner wall of the slide groove 140, which is beneficial to the stability of the connecting block 240, the lifting block 260 and the grid plate 250 during the up and down movement.
[0028] The inner wall of one of the slide grooves 140 is connected to a support rod 141, and the lifting block 260 is slidably sleeved on the surface of the support rod 141. In the specific implementation, the lifting block 260 is slidably sleeved on the surface of the support rod 141, which can provide a certain support for the lifting block 260, and the lifting block 260 will move along the surface of the support rod 141, which is conducive to improving the stability of the lifting block 260 during the movement.
[0029] See also Figure 1-Figure 4 The support assembly 200 includes a motor 210 and a rotating member 220. The motor 210 is mounted on the surface of the first support plate 120, and the output shaft of the motor 210 is connected to one end of the rotating member 220. The rotating member 220 is rotatably mounted in the first support plate 120, and one end of the rotating member 220 is connected to a screw rod 230. A connecting block 240 is threadedly sleeved on the surface of the screw rod 230. One end of the connecting block 240 is connected to a grid plate 250. The other side of the grid plate 250 is connected to a lifting block 260. The lifting block 260 is slidably connected to the second support plate 130. In a specific implementation, the forging is placed on the surface of the grid plate 250 to support the forging. By starting the motor 210, its output shaft drives the rotating member 220 to rotate, and the rotating member 220 drives the screw rod 2 30 rotation can make the connecting block 240 move along the inner wall of the slide groove 140, reducing the possibility that the moving trajectory of the connecting block 240 will be offset during the movement, and the connecting block 240 will drive the grid plate 250 to move downward, so that the forging enters the quenching tank 110, which is beneficial to quenching the forging, reducing the troublesome process of fixing the forging, and the possibility that the forging is not stable when placed on the iron chain, the grid plate 250 will drive the lifting block 260 on the other side to move along the inner wall of the slide groove 140 on the surface of the second support plate 130, which is beneficial to improve the stability of the grid plate 250 when moving, and the surface of the grid plate 250 is provided with a plurality of protrusions (not shown), which can reduce the contact between the forging and the surface of the grid plate 250, which will affect the quenching of the lower surface of the forging.
[0030] In this embodiment, wear-resistant pads 241 are provided on both sides of the connecting block 240 and the lifting block 260, and the wear-resistant pads 241 are in contact with the inner wall of the slide groove 140. In the specific implementation, the wear-resistant pads 241 on both sides of the connecting block 240 and the lifting block 260 are moved along the inner wall of the slide groove 140, which can reduce the contact between the connecting block 240 and the lifting block 260 and the possibility of wear. It should be noted that the wear-resistant pads 241 can be made of rubber or silicone; the output shaft of the motor 210 is connected to the first bevel gear 211, and the first bevel gear 211 is transmission-connected to the rotating member 220.
[0031] A cavity 121 is provided in the first support plate 120, and the first bevel gear 211 and the rotating member 220 are both located in the cavity 121. In a specific implementation, the first bevel gear 211 and the rotating member 220 are arranged in the cavity 121, which is beneficial to protecting the first bevel gear 211 and the rotating member 220; the rotating member 220 includes a rotating rod 221 and a second bevel gear 222, and the rotating rod 221 is rotatably installed in the first support plate 120, and the rotating rod 221 is respectively connected to the second bevel gear 222 and the screw rod 230, The second bevel gear 222 is meshedly connected with the first bevel gear 211. In specific implementation, by starting the motor 210, its output shaft drives the first bevel gear 211 to rotate, and the first bevel gear 211 drives the second bevel gear 222 to rotate, and then drives the rotating rod 221 and the screw rod 230 to rotate, so that the connecting block 240 can move downward along the inner wall of the slide groove 140, and the grid plate 250 and the forging will enter the quenching tank 110, which is beneficial to the quenching treatment of the forging, and at the same time reduces the possibility of a more troublesome process of fixing the forging.
[0032] Specifically, the working principle of the forging manufacturing quenching device is as follows: when in use, the forging is placed on the surface of the grid plate 250, which is conducive to the stability of the forging on the device. By starting the motor 210, its output shaft drives the first bevel gear 211 in the cavity 121 to rotate, and the first bevel gear 211 drives the second bevel gear 222 to rotate, and then drives the rotating rod 221 and the screw rod 230 to rotate, so that the connecting block 240 moves downward along the inner wall of the slide groove 140 on the surface of the first support plate 120, which is conducive to the movement of the connecting block 240. The connection block 240 will drive the grille plate 250 and the lifting block 260 to move downward, and the lifting block 260 will move downward along the inner wall of the slide groove 140 on the surface of the second support plate 130, which is beneficial to improve the stability of the lifting block 260 and the grille plate 250 during the movement. The grille plate 250 will drive the forging into the quenching groove 110 on the base 100, which is beneficial to quenching the forging, while reducing the troublesome process of fixing the forging and the possibility that the forging is not stable when placed on the iron chain.
[0033] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A forging manufacturing quenching device, characterized in that: include A base (100), wherein a quenching groove (110) is provided on the surface of the base (100), and a first support plate (120) and a second support plate (130) are installed on the surface of the base (100); A support assembly (200), the support assembly (200) comprising a motor (210) and a rotating member (220), the motor (210) being mounted on the surface of the first support plate (120), and the output shaft of the motor (210) being connected to one end of the rotating member (220), the rotating member (220) being rotatably mounted in the first support plate (120), and one end of the rotating member (220) being connected to a screw rod (230), a connecting block (240) being threadedly sleeved on the surface of the screw rod (230), one end of the connecting block (240) being connected to a grid plate (250), and the other side of the grid plate (250) being connected to a lifting block (260), and the lifting block (260) being slidably connected to the second support plate (130).
2. A forging manufacturing quenching device according to claim 1, characterized in that: A liquid drain pipe (111) is provided on the surface of the quenching tank (110), and a valve is provided on the surface of the liquid drain pipe (111).
3. A forging manufacturing quenching device according to claim 1, characterized in that: The surfaces of the first support plate (120) and the second support plate (130) are both provided with sliding grooves (140), and the connecting block (240) and the lifting block (260) are respectively fitted with the inner walls of the corresponding sliding grooves (140).
4. A forging manufacturing quenching device according to claim 3, characterized in that: The inner wall of one of the slide grooves (140) is connected to a support rod (141), and the lifting block (260) is slidably sleeved on the surface of the support rod (141).
5. A forging manufacturing quenching device according to claim 4, characterized in that: Wear-resistant pads (241) are provided on both sides of the connecting block (240) and the lifting block (260), and the wear-resistant pads (241) are in contact with the inner wall of the sliding groove (140).
6. A forging manufacturing quenching device according to claim 1, characterized in that: The output shaft of the motor (210) is connected to a first bevel gear (211), and the first bevel gear (211) is drivingly connected to the rotating member (220).
7. A forging manufacturing quenching device according to claim 6, characterized in that: A cavity (121) is defined in the first support plate (120), and the first bevel gear (211) and the rotating member (220) are both located in the cavity (121).
8. A forging manufacturing quenching device according to claim 7, characterized in that: The rotating member (220) comprises a rotating rod (221) and a second bevel gear (222); the rotating rod (221) is rotatably mounted in the first support plate (120), and the rotating rod (221) is respectively connected to the second bevel gear (222) and the screw rod (230); the second bevel gear (222) is meshingly connected to the first bevel gear (211).